Laser locating insulation device applied to hot wire-TIG (Tungsten Inert Gas) automatic welding system

By using insulating devices in the TIG welding system, the insulation design of aluminum alloy material and T-shaped nylon washer is solved, and the high-precision automatic welding of the laser position-seeking camera is realized, ensuring the safety and welding of the equipment efficiency.

CN222326962UActive Publication Date: 2025-01-10BOMESC OFFSHORE ENG CO LTD
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Patent Information

Application Number
CN202323569592.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-01-10
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

Interference between medium and high frequency oscillation voltage of TIG welding causes damage to the laser position-seeking camera equipment, making it difficult to realize automated welding.

Method used

A laser positioning insulation device is designed. By using T-shaped nylon washer on aluminum alloy connectors and converters for insulation, ensuring that the electromagnetic interference of the high-frequency oscillator does not affect the laser positioning camera, combined with the lightweight of aluminum alloy material and high strength to achieve flexible adjustments between cameras and welding guns.

Benefits of technology

Automatic welding in welding complex components is realized, high-frequency interference and equipment damage is avoided, and welding accuracy and efficiency are improved.

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Abstract

The utility model discloses a laser locating insulation device applied to a hot wire-TIG (Tungsten Inert Gas) automatic welding system, which is characterized in that a laser locating camera is positioned above a TIG welding gun, and the central axis of the TIG welding gun is parallel to the central axis of the laser camera; the aluminum alloy connecting piece is of an angular structure, a first threaded hole is formed in a wing plate on one side of the aluminum alloy connecting piece, and the TIG welding gun is fixedly connected with the connecting piece through a first connecting bolt penetrating through the first threaded hole. A second threaded hole is formed in a wing plate on the other side of the connecting piece, an upper threaded hole and a lower threaded hole are formed in the upper end and the lower end of the aluminum alloy conversion piece respectively, T-shaped nylon gaskets penetrate through the second threaded hole and the lower threaded hole, and the lower end of the aluminum alloy conversion piece is fixedly connected with the aluminum alloy connecting piece. And the laser locating camera is fixedly connected with the aluminum alloy conversion piece. The device is time-saving and labor-saving in demonstration at the welding point of the complex component, simple in process and free of interference and damage to the camera.
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Description

Technical Field

[0001] The utility model relates to arc welding equipment, and more specifically to a laser positioning insulation device applied to a hot wire-TIG automatic welding system. Background Art

[0002] Welding is one of the important links in modern manufacturing. Arc welding is currently the most widely used. Among them, non-melting electrode gas shielded welding (TIG) has the advantages of stable arc, good welding airtightness, less pores, and high welding quality. It is widely used in welding in pipelines, shipbuilding, military industry and other fields. However, when facing the welding of some complex components, the welding track is relatively complicated, and manual teaching and positioning is time-consuming and labor-intensive, which is cumbersome and cannot achieve fully automated welding. Weld seam laser positioning technology can automatically identify welds through laser sensing, locate and teach welding points, and has the advantages of high precision, high efficiency and high reliability. It has strong adaptability in complex component welding and repetitive work, and is one of the key technologies for realizing automated welding and intelligent welding. However, since TIG welding uses a high-frequency oscillator to generate high frequency for arc initiation and arc stabilization, there is a high-frequency oscillation voltage throughout the welding process, which will cause serious interference to the electronic circuits in the working environment through conduction and coupling. Therefore, the high frequency generated in TIG welding will interfere with and damage equipment such as laser positioning cameras, making it difficult to apply laser positioning technology to TIG welding. Summary of the invention

[0003] The purpose of the utility model is to overcome the defects of the prior art and provide a laser positioning insulation device applied to a hot wire-TIG automated welding system, which saves time and effort in teaching welding points of complex components, has a simple process, and will not interfere with or damage the camera.

[0004] To achieve the above purpose, the technical solution of the utility model is:

[0005] The utility model discloses a laser positioning insulating device applied to a hot wire-TIG automatic welding system, comprising a TIG welding gun and a laser positioning camera, wherein the laser positioning camera is located above the TIG welding gun, and the central axis of the TIG welding gun is parallel to the central axis of the laser camera; the aluminum alloy connecting piece is an angular structure, a first threaded hole is opened on one side wing plate of the aluminum alloy connecting piece, and the TIG welding gun is fixedly connected to the connecting piece by a first connecting bolt passing through the first threaded hole; a second threaded hole is opened on the other side wing plate of the connecting piece, a T-shaped nylon washer is passed through the second threaded hole, an upper threaded hole and a lower threaded hole are respectively opened at the upper and lower ends of the aluminum alloy conversion piece, a T-shaped nylon washer is passed through the lower threaded hole, the lower end of the aluminum alloy conversion piece is fixedly connected to the aluminum alloy connecting piece by a second connecting bolt passing through the T-shaped nylon washer installed in the lower threaded hole and the T-shaped nylon washer installed in the second threaded hole, and the laser positioning camera is fixedly connected to the aluminum alloy conversion piece by a third connecting bolt passing through the upper threaded hole.

[0006] Compared with the prior art, the utility model has the following beneficial effects:

[0007] (1) In this device, the positioning camera is located above the welding gun, and the TIG welding gun is kept parallel to the central axis of the laser camera. In this mode, the camera positioning range is large and the robot accessibility is high. It can realize the positioning teaching of all positions of complex components with simple operation and high precision.

[0008] (2) Both the connector and the conversion part are made of aluminum alloy, which is light in weight and high in strength. They are provided with threaded holes at different positions for connecting with the camera, so that the relative position of the camera and the welding gun can be adjusted to meet the welding requirements in different situations.

[0009] (3) The connecting bolts between the connector and the converter are insulated by T-shaped nylon washers to prevent the high frequency generated by the high frequency oscillator during TIG welding from interfering with and damaging the positioning camera. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the structure of a laser positioning insulation device for a hot wire-TIG automated welding system provided by the utility model;

[0011] Figure 2 yes Figure 1 A schematic diagram of the connecting parts in the structure shown;

[0012] Figure 3 yes Figure 1 Schematic diagram of the T-type nylon washer in the structure shown. DETAILED DESCRIPTION

[0013] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0014] See also Figures 1 to 3 The utility model provides a laser positioning insulation device for hot wire-TIG automatic welding system, which is used to connect the TIG welding gun and the laser positioning camera to perform automatic positioning teaching of welding points of complex components.

[0015] The utility model device comprises a TIG welding gun and a laser positioning camera. The laser positioning camera 2 is located above the TIG welding gun 1. The central axis of the TIG welding gun is parallel to the central axis of the laser camera. In this mode, the camera positioning range is large and the robot accessibility is high. The positioning teaching of complex components in all positions can be realized with simple operation and high precision.

[0016] The aluminum alloy connector 3 is an angular structure, and a first threaded hole 31 is opened on one side wing plate of the aluminum alloy connector 3, and the TIG welding gun 1 is fixedly connected to the aluminum alloy connector 3 by a first connecting bolt 4 passing through the first threaded hole; a second threaded hole 32 is opened on the other side wing plate of the aluminum alloy connector, and a T-shaped nylon washer 7 is passed through the second threaded hole 32, and an upper threaded hole and a lower threaded hole are opened at the upper and lower ends of the aluminum alloy conversion part 5, respectively, and a T-shaped nylon washer 7 is passed through the lower threaded hole, and the lower end of the aluminum alloy conversion part 5 is fixedly connected to the aluminum alloy connector 3 by a second connecting bolt 6 passing through the T-shaped nylon washer 7 installed in the lower threaded hole and the T-shaped nylon washer 7 installed in the second threaded hole, and the laser positioning camera is fixedly connected to the aluminum alloy conversion part by a third connecting bolt passing through the upper threaded hole.

[0017] Preferably, the first threaded hole and the second threaded hole are multiple and located at different positions of the aluminum alloy connecting part, and the upper threaded hole and the lower threaded hole are multiple and located at different positions of the aluminum alloy conversion part.

[0018] Aluminum alloy connectors and aluminum alloy conversion parts are made of aluminum alloy, which are light in weight and high in strength. They are provided with threaded holes at different positions, which can adjust the relative position of the camera and welding gun to meet welding requirements in different situations. The connecting bolts of aluminum alloy connectors and aluminum alloy conversion parts are insulated by T-type nylon washers to prevent the high frequency generated by the high frequency oscillator during TIG welding from interfering with and damaging the positioning camera.

[0019] The device can be used for processing by using the existing TIG welding gun processing method.

[0020] It is easy for those skilled in the art to understand that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A laser positioning insulation device for hot wire-TIG automatic welding system, comprising a TIG welding gun and a laser positioning camera, characterized in that: The laser positioning camera is located above the TIG welding gun, and the central axis of the TIG welding gun is parallel to the central axis of the laser camera; the aluminum alloy connecting piece is an angular structure, and a first threaded hole is opened on one side wing plate of the aluminum alloy connecting piece, and the TIG welding gun is fixedly connected to the aluminum alloy connecting piece by a first connecting bolt passing through the first threaded hole; a second threaded hole is opened on the other side wing plate of the connecting piece, and a T-shaped nylon washer is passed through the second threaded hole, and an upper threaded hole and a lower threaded hole are opened at the upper and lower ends of the aluminum alloy conversion piece respectively, and a T-shaped nylon washer is passed through the lower threaded hole. The lower end of the aluminum alloy conversion piece is fixedly connected to the aluminum alloy connecting piece by a second connecting bolt passing through the T-shaped nylon washer installed in the lower threaded hole and the T-shaped nylon washer installed in the second threaded hole, and the laser positioning camera is fixedly connected to the aluminum alloy conversion piece by a third connecting bolt passing through the upper threaded hole.

2. The laser positioning insulation device for hot wire-TIG automatic welding system according to claim 1 is characterized in that: There are multiple first threaded holes and multiple second threaded holes at different positions of the aluminum alloy connecting piece, and there are multiple upper threaded holes and multiple lower threaded holes at different positions of the aluminum alloy conversion piece.