Steel structure welding tool

By introducing clamping devices and circulation systems into the steel structure welding tooling, the difficulty of fixing curved steel and smoke problems are solved, and the stability of welding and the safety of workers are improved.

CN222327163UActive Publication Date: 2025-01-10CHONGQING PANSHI STEEL STRUCTURE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421141375.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-10
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

Existing steel structure welding tools are difficult to achieve complete fixation when dealing with curved steel, which easily leads to sliding phenomena, and the smoke and debris generated during welding pose a threat to the health of workers.

Method used

A steel structure welding tool including an operating table, support column, flow port, clamping device and blower device is designed. The steel is stably clamped through the telescopic column and friction surface of the clamping arm, and the flow port and drum are used. The air device absorbs smoke and debris.

Benefits of technology

Effectively prevent steel from sliding, improve welding accuracy and safety, and reduce the risk of workers inhaling harmful substances.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222327163U_ABST
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Abstract

The utility model relates to the technical field of structure welding devices, in particular to a steel structure welding tool which comprises an operation table, a plurality of supporting columns are arranged at the lower end of the operation table, a circulation opening is formed in the center of the operation table, a placement support is arranged at the upper end of the circulation opening, and a welding power source is arranged at the upper end of the placement support. A main controller is arranged in the middle of the welding power source, meanwhile, a connecting end is arranged at the lower end of the main controller, a welding head guiding device is arranged at the lower end of the connecting end, clamping devices are arranged on the two sides of the operation table, and meanwhile, a recycling box is arranged at the lower end of a circulation opening. The telescopic column is used for controlling the clamping arms to be tightened and loosened, friction between the clamping arms and a steel structure can be effectively increased through the friction faces arranged on the contact faces of the clamping arms, the circulation opening is formed in the welding position of the upper end of the operation table, the possibility that workers inhale the steel structure is reduced, and the safety of the workers is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of structural welding devices, in particular to a steel structure welding tool. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasound. In addition to being used in factories, welding can also be carried out in a variety of environments. No matter where it is, welding may bring danger to the operator, so appropriate protective measures must be taken during welding. The possible harm caused by welding to the human body includes burns, electric shock, vision damage, inhalation of toxic gases, excessive ultraviolet radiation, etc., and welding tooling is a set of flexible welding fixing, clamping and positioning fixtures used for welding various weldable materials.

[0003] For example, a steel structure welding positioning tool with announcement number CN111438484B includes a load-bearing plate, and limiting grooves are symmetrically provided on the top of the load-bearing plate. The inner cavities of the two limiting grooves are movably connected with movable plates, the bottoms of the two movable plates are fixedly connected with extension rods, the bottom ends of the two extension rods are fixedly connected with threaded rods, the bottom ends of the two threaded rods are movably connected with the bottoms of the inner walls of the two limiting grooves respectively, the outer walls of the two threaded rods and located below the load-bearing plate are threadedly connected with locking pieces, the bottom ends of the two threaded rods are fixedly connected with rotating blocks, the tops of the two movable plates are provided with positioning blocks, and the bottoms of the two positioning blocks are symmetrically provided with reset components.

[0004] The above-mentioned device utilizes the setting of the movable plate and the rotating block. By moving and rotating the rotating block, the movable plate is driven to disengage from the limiting groove and rotate a certain angle, and then re-enter the limiting groove to achieve the positioning work of steel structures in different directions, thereby improving the applicability of the positioning tooling for steel structure welding. However, the design of the limiting groove has different degrees of fixation on different steels. When it comes to curved steel, this fixing method is difficult to achieve complete fixation. Slippage may occur during welding, causing errors in industrial operations. Utility Model Content

[0005] The utility model aims to provide a steel structure welding tool to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel structure welding tool, including an operating table, a plurality of support columns are arranged at the lower end of the operating table, and a circulation port is arranged in the central part of the operating table, and a placement bracket is arranged at the upper end of the circulation port, a welding power supply is arranged at the upper end of the placement bracket, and a main controller is arranged in the middle of the welding power supply, and a connecting end is arranged at the lower end of the main controller, a welding head guide device is arranged at the lower end of the connecting end, and clamping devices are arranged on both sides of the operating table, and a recovery box is arranged at the lower end of the circulation port.

[0007] Preferably, an embedding end is provided at the lower side of the connecting end, and a welding head guide device is arranged below the embedding end, and a welding rod insertion end is installed at the lower end of the welding head guide device.

[0008] Preferably, a recovery box is arranged at the lower end of the circulation port, and an air blowing device is arranged on the left side surface of the recovery box.

[0009] Preferably, fixed bottom ends are arranged on both sides of the lower surface of the operating table, and telescopic columns are arranged on the upper ends of the fixed bottom ends, and engaging ends are arranged on the upper ends of the telescopic columns.

[0010] Preferably, the outer side of the engaging end is connected to the telescopic plate, and the front end of the telescopic plate is provided with the power bottom end.

[0011] Preferably, a fixing pile is arranged on the front end surface of the power bottom end, and bolts are arranged on both sides of the fixing pile for fixing, and retracting columns are arranged on the upper and lower sides of the fixing end.

[0012] Preferably, the outer surface of the retractable column is connected to the clamping end, and the inner surface of the clamping end is provided with a friction surface.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. Compared with other steel structure welding tools, this device can effectively clamp most steel materials through the clamp arms designed on both sides. The telescopic columns set at both ends of the clamp arms are used to control the tightening and relaxation of the clamp arms. The friction surface set on the contact surface of the clamp arms can effectively increase the friction between the steel structure and prevent slippage during welding operations, which may cause welding accidents or fail to meet welding standards.

[0015] 2. In addition, considering that the device will generate a large amount of harmful smoke and debris during welding, and it is difficult for workers to avoid inhaling smoke when adjusting and observing the welding position at the side, which will cause irreparable damage to the body over time, the device is provided with a flow port at the welding position at the upper end of the operating table, and a flow box and a blower device matched with the flow box are placed at the lower end, so that the smoke and debris are absorbed into the inside as much as possible, reducing the possibility of workers inhaling and protecting the safety of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front overview of the utility model;

[0017] Figure 2 This is a small angle bottom view of the utility model;

[0018] Figure 3 This is a general view of the platform fixture of the utility model;

[0019] Figure 4 It is a partial view of the clamping device of the utility model.

[0020] In the figure: support column 1, operating table 2, flow port 3, placement bracket 4, main controller 5, welding power supply 6, insertion end 7, welding head guide device 8, connection end 9, blast device 10, recovery box 11, fixed bottom end 12, power bottom end 13, telescopic plate 14, fitting end 15, telescopic column 16, clamping end 17, friction surface 18, fixed pile 19, retractable column 20. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figures 1 to 4 , the utility model provides a technical solution:

[0023] Figure 1 This is a front overview of the device, in which the main body is an operating table 2, a plurality of support columns 1 are arranged at the lower end of the operating table 2, and a plurality of flow ports 3 are arranged in the central part of the operating table 2, and a placement bracket 4 is arranged at the upper end of the flow ports 3, and the flow ports 3 are arranged at the lower end of the placement bracket 4. Since a welding device is arranged on the placement bracket 4, the welding operation occurs here, so placing the flow ports 3 at the lower end thereof is conducive to the recovery of harmful gases and reduces the harm to the workers' bodies. A welding power source 6 is arranged at the upper end of the placement bracket 4, and a main controller 5 is arranged in the middle of the welding power source 6, and a connection terminal 9 is arranged at the lower end of the main controller 5. The welding power source 6 provides power requirements for the entire welding device, and the main controller 5 controls the occurrence of the welding operation;

[0024] Figure 2It is a small-angle bottom view of the device, the main body is a connecting end 9, an embedding end is arranged at the lower side of the connecting end 9, and a welding head guide device 8 is arranged below the embedding end. The arrangement of the welding head guide device 8 enables the welding rod connected to its upper end to be tilted or change direction within a small angle, which is more convenient for contacting the required welding position. At the same time, a welding rod insertion end 7 is installed at the lower end of the welding head guide device 8 for arranging the welding rod, and since the welding rod is used at a faster rate, the arrangement of the insertion end 7 is also convenient for replacing the welding rod. A recovery box 11 is arranged at the lower end of the circulation port 3, and a blast device 10 is arranged on the left surface of the recovery box 11. A wind direction port is arranged on the outer side of the blast device 10. The arrangement of this device enables the upper end circulation port 3 to recycle debris and harmful gases generated by the welding operation;

[0025] Figure 3 The figure is a general view of the platform clamp of the device, the main body is an operating table 2, fixed bottom ends 12 are arranged on both sides of the lower surface of the operating table 2, and telescopic columns 16 are arranged on the upper ends of the fixed bottom ends 12. The arrangement of the telescopic columns 16 enables the height of the clamping device to be effectively adjusted, and at the same time, a fitting end 15 is arranged on the upper end of the telescopic column 16, the outer side of the fitting end 15 is connected to the telescopic plate 14, and the front end of the telescopic plate 14 is arranged with a power bottom end 13, and the fitting end 15 is connected through a circular outer ring. The arrangement of this component enables its connecting part to rotate, which is convenient for adjusting the position of the steel required for welding, and the arrangement of the rear end power bottom end 13 enables the clamping device to effectively clamp the steel structure;

[0026] Figure 4 This is a partial view of the clamping device of the present device, wherein the main body is the power bottom end 13, a fixing pile 19 is arranged on the front end surface of the power bottom end 13, and bolts are arranged on both sides of the fixing pile 19 for fixing, and retracting columns 20 are arranged on the upper and lower sides of the fixed end, the outer surface of the retracting column 20 is connected to the clamping end 17, and a friction surface 18 is arranged on the inner surface of the clamping end 17, the device fixing pile 19 controls the retracting columns 20 on both sides, and the retracting and releasing operation of the retracting column 20 controls the loosening and clamping operation of the clamping ends 17 on both sides, and the friction surface 18 arranged on the inner surface of the clamping end 17 is used to increase the friction between the required welding device and prevent sliding during welding.

[0027] In actual use, first determine the size of the required welded steel structure, and use the clamping devices at both ends to effectively clamp it, and clamp the steel structure by recovering the retractable column 20. Then adjust the height of the telescopic columns 16 on both sides according to the welding position, and adjust the position of the mating end 15 to change its angle so as to reach the optimal position, start the welding power supply 6, align it with the welding position for welding, and start the blowing device 10 to recover the generated debris and exhaust gas.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel structure welding tool, comprising an operating table (2), a plurality of support columns (1) are arranged at the lower end of the operating table (2), a flow port (3) is arranged at the central part of the operating table (2), a placement bracket (4) is arranged at the upper end of the flow port (3), a welding power source (6) is arranged at the upper end of the placement bracket (4), a main controller (5) is arranged in the middle of the welding power source (6), and a connection terminal (9) is arranged at the lower end of the main controller (5), characterized in that: A welding head guide device (8) is arranged at the lower end of the connection end (9), and clamping devices are arranged on both sides of the operating table (2), and a recovery box (11) is arranged at the lower end of the flow port (3).

2. A steel structure welding tool according to claim 1, characterized in that: An embedding end is arranged at the lower side of the connecting end (9), and a welding head guide device (8) is arranged below the embedding end. Meanwhile, a welding rod insertion end (7) is installed at the lower end of the welding head guide device (8).

3. A steel structure welding tool according to claim 2, characterized in that: A recovery box (11) is arranged at the lower end of the circulation port (3), and an air blowing device (10) is arranged on the left side surface of the recovery box (11).

4. A steel structure welding tool according to claim 3, characterized in that: Fixed bottom ends (12) are arranged on both sides of the lower surface of the operating table (2), and telescopic columns (16) are arranged on the upper ends of the fixed bottom ends (12), and a mating end (15) is arranged on the upper ends of the telescopic columns (16).

5. A steel structure welding tool according to claim 4, characterized in that: The outer side of the engaging end (15) is connected to the telescopic plate (14), and the front end of the telescopic plate (14) is provided with the power bottom end (13).

6. A steel structure welding tool according to claim 5, characterized in that: A fixing pile (19) is arranged on the front end surface of the power bottom end (13), and bolts are arranged on both sides of the fixing pile (19) for fixing, and retracting columns (20) are arranged on the upper and lower sides of the fixing end.

7. A steel structure welding tool according to claim 6, characterized in that: The outer surface of the retractable column (20) is connected to the clamping end (17), and the inner surface of the clamping end (17) is provided with a friction surface (18).

Citation Information

Patent Citations

  • A steel structure welding positioning fixture

    CN111438484B