Positioning assembly for welding of steel tube tower

By designing a positioning assembly for welding steel pipe towers, and utilizing the combination of upper and lower clamping plates with positioning columns, rapid coaxial positioning of the steel pipe tower and flange base is achieved, solving the problem of low welding efficiency in existing technologies and improving batch welding efficiency.

CN222327189UActive Publication Date: 2025-01-10QINGDAO XUANCHANG ENERGY EQUIP CO LTD
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Patent Information

Application Number
CN202421143113.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-10
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

In existing technologies, the welding positioning efficiency of steel pipe towers and flange bases is low, requiring multiple manual measurements, which leads to low batch welding efficiency.

Method used

Design a positioning assembly including an upper clamping plate and a lower clamping plate. After the clamping plate is coaxially spliced ​​with the steel pipe tower, it is positioned by the positioning column and the bolt holes of the flange base, so as to achieve rapid coaxial positioning and welding.

Benefits of technology

This improved the efficiency of batch welding flange bases for steel pipe towers, reduced manual measurement steps, and increased welding efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of steel tube tower welding, in particular to a positioning component for steel tube tower welding, which comprises a steel tube tower and a flange base, one end of the steel tube tower is inserted into an inner ring of the flange base, a plurality of groups of screw holes are arranged on the surface of the flange base, and an upper clamping plate and a lower clamping plate are sleeved on the surface of the steel tube tower. An upper positioning plate is fixed on the surface of the upper clamping plate, a lower positioning plate is fixed on the surface of the lower clamping plate, positioning columns are arranged on the surfaces of the upper positioning plate and the lower positioning plate, and the positioning columns are movably inserted into the screw holes; the flange base welding device has the beneficial effects that when flange bases of a large number of steel tube towers are welded, the upper clamping plate and the lower clamping plate only need to be spliced on each group of steel tube towers in sequence, screw holes of each group of flange bases are aligned with the positioning columns to be arranged on the flange bases in a sleeving manner, and then the ends, away from the upper positioning plate, of the flange bases are aligned with ports of the steel tube towers; and therefore, the efficiency of welding the flange bases on a large number of steel tube towers in batches is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel pipe tower welding, in particular to a positioning component used for steel pipe tower welding. Background Art

[0002] The steel pipe tower needs to be welded with the flange base before leaving the factory. The flange base is an annular sheet structure. When welding, the bottom end of the steel pipe tower is usually inserted into the inner ring of the flange base, and then the flange base is positioned before the steel pipe tower and the flange base are welded together.

[0003] In the prior art, the welding positioning of the steel pipe tower and the flange base is usually performed manually by workers using handheld measuring tools to ensure the coaxiality of the steel pipe and the flange base, thereby ensuring the welding quality and preventing the flange base from providing uneven support to the steel pipe tower.

[0004] However, when batch welding a large number of steel tube towers is performed using existing positioning technology, the positioning of each steel tube tower needs to be measured multiple times, resulting in extremely low efficiency in batch welding of steel tube towers. Utility Model Content

[0005] The utility model aims to provide a positioning assembly for steel pipe tower welding to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a positioning component for welding a steel pipe tower, comprising: a steel pipe tower and a flange base, one end of the steel pipe tower is inserted into the inner ring of the flange base, a plurality of groups of screw holes are provided on the surface of the flange base, an upper clamping plate and a lower clamping plate are sleeved on the surface of the steel pipe tower, an upper positioning plate is fixed on the surface of the upper clamping plate, a lower positioning plate is fixed on the surface of the lower clamping plate, positioning columns are provided on the surfaces of the upper positioning plate and the lower positioning plate, and the positioning columns are movably inserted in the screw holes.

[0007] Preferably, the upper and lower splints are both semicircular plate structures, which form a circular plate structure when spliced ​​together, and the inner ring diameter of the circular plate structure formed by the upper and lower splints is the same as the outer tube wall diameter of the steel tube tower.

[0008] Preferably, anti-skid grooves are provided on the inner ring surfaces of the upper clamping plate and the lower clamping plate, and anti-skid pads are provided in the anti-skid grooves.

[0009] Preferably, gripping rods are fixed on the surfaces of the upper clamping plate and the lower clamping plate.

[0010] Preferably, a boss is provided at the bottom end of the lower splint, a splicing hole is provided on the surface of the lower splint, a splicing rod is fixed to the bottom end of the upper splint, the splicing rod is movably inserted in the splicing hole, the bottom end of the splicing rod extends from the bottom end of the splicing hole, a block groove is provided on the side of the part of the splicing rod extending out of the splicing hole, one end of the block is movably inserted in the block groove, the other end of the block extends out of the block groove, the top end of the part of the block extending out of the block groove rests on the boss surface of the lower splint, a block spring is fixed to the end of the block extending into the block groove, and the other end of the block spring is fixed to the inner wall of the groove body of the block groove.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The positioning assembly for steel pipe tower welding proposed by the utility model only needs to sequentially splice the upper clamping plate and the lower clamping plate on each group of steel pipe towers when welding flange bases for a large number of steel pipe towers, align the screw holes of each group of flange bases with the positioning columns and sleeve them on the flange bases, and then align the end of the flange base away from the upper positioning plate with the port of the steel pipe tower, so that positioning can be quickly completed, thereby improving the efficiency of batch welding flange bases for a large number of steel pipe towers. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the back structure of the positioning component;

[0015] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;

[0016] Figure 4 for Figure 3 A schematic diagram of the structure enlargement in the middle;

[0017] Figure 5 It is a schematic diagram of the cross-sectional structure of the card block slot;

[0018] Figure 6 for Figure 5 Enlarged schematic diagram of the structure at point B in the middle.

[0019] In the figure: steel pipe tower 1, flange base 2, upper positioning plate 3, lower positioning plate 4, positioning column 5, screw hole 6, upper clamping plate 7, lower clamping plate 8, holding rod 9, anti-skid groove 10, anti-skid pad 11, splicing hole 12, splicing rod 13, block groove 14, block 15, block spring 16. DETAILED DESCRIPTION

[0020] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Embodiment 1

[0022] See also Figures 1 to 6 The utility model provides a technical solution: a positioning component for welding a steel pipe tower, comprising: a steel pipe tower 1 and a flange base 2, one end of the steel pipe tower 1 is inserted into the inner ring of the flange base 2, a plurality of groups of screw holes 6 are opened on the surface of the flange base 2, an upper clamping plate 7 and a lower clamping plate 8 are sleeved on the surface of the steel pipe tower 1, an upper positioning plate 3 is fixed on the surface of the upper clamping plate 7, a lower positioning plate 4 is fixed on the surface of the lower clamping plate 8, positioning columns 5 are arranged on the surfaces of the upper positioning plate 3 and the lower positioning plate 4, the positioning columns 5 are movably inserted in the screw holes 6, the upper clamping plate 7 and the lower clamping plate 8 are both semicircular plate-shaped structures, the upper clamping plate 7 and the lower clamping plate 8 are spliced ​​together to form a circular plate-shaped structure, and the inner ring diameter of the circular plate-shaped structure formed by splicing the upper clamping plate 7 and the lower clamping plate 8 is the same as the outer pipe wall diameter of the steel pipe tower 1.

[0023] In actual use, first, the upper clamping plate 7 and the lower clamping plate 8 are spliced ​​together at one end of the steel pipe tower 1. After the splicing is completed, the upper positioning plate 3 and the lower positioning plate 4 are also spliced ​​together. Then, the groups of screw holes 6 on the surface of the flange base 2 are aligned with the groups of positioning columns 5 on the surfaces of the upper positioning plate 3 and the lower positioning plate 4. Then, the flange base 2 is sleeved on one end of the steel pipe tower 1, and the positioning columns 5 are also inserted into the screw holes 6. Finally, the end of the flange base 2 away from the upper positioning plate 3 is aligned with the pipe mouth of the steel pipe tower 1. Since the circular sheet structure composed of the upper clamping plate 7 and the lower clamping plate 8 and the upper positioning plate 3 and the lower positioning plate 4 are coaxial with the steel pipe tower 1, the positioning is performed through the positioning columns 5 and the screw holes 6. The flange base 2 in position is also coaxial with the steel pipe tower 1, so the positioning of the flange base 2 can be completed, and then the steel pipe tower 1 and the flange base 2 are welded. After welding, the upper clamping plate 7 and the lower clamping plate 8 can be separated to remove the positioning assembly. When welding the flange base 2 of a large number of steel pipe towers 1, it is only necessary to splice the upper clamping plate 7 and the lower clamping plate 8 on each group of steel pipe towers 1 in turn and align the screw holes 6 of each group of flange bases 2 with the positioning column 5 and sleeve them on the flange base 2, and then align the end of the flange base 2 away from the upper positioning plate 3 with the port of the steel pipe tower 1, so as to quickly complete the positioning, thereby improving the efficiency of batch welding of flange bases 2 for a large number of steel pipe towers 1.

[0024] Embodiment 2

[0025] On the basis of the first embodiment, in order to prevent the upper clamping plate 7 and the lower clamping plate 8 from moving around along the axis of the steel pipe tower 1, anti-skid grooves 10 are provided on the inner ring surfaces of the upper clamping plate 7 and the lower clamping plate 8, and anti-skid pads 11 are provided in the anti-skid grooves 10.

[0026] An anti-skid groove 10 is opened on the inner ring of the upper clamping plate 7 and the lower clamping plate 8, and an anti-skid pad 11 is arranged in the anti-skid groove 10. When the upper clamping plate 7 and the lower clamping plate 8 are spliced ​​on the surface of the steel pipe tower 1, the anti-skid pad 11 is pressed tightly. At the same time, the anti-skid pad 11 is made of rubber, so that there is a large friction between the anti-skid pad 11 and the steel pipe tower 1. This friction can prevent the upper clamping plate 7 and the lower clamping plate 8 from running around along the axis of the steel pipe tower 1.

[0027] Embodiment 3

[0028] On the basis of the second embodiment, in order to facilitate the holding of the upper clamping plate 7 and the lower clamping plate 8 , a holding rod 9 is fixed on the surface of the upper clamping plate 7 and the lower clamping plate 8 .

[0029] A gripping rod 9 is fixed on the surface of the upper clamping plate 7 and the lower clamping plate 8, so as to facilitate the gripping of the upper clamping plate 7 and the lower clamping plate 8.

[0030] Embodiment 4

[0031] On the basis of Example 3, in order to realize the splicing and separation of the upper splint 7 and the lower splint 8, a boss is provided at the bottom end of the lower splint 8, and a splicing hole 12 is provided on the surface of the lower splint 8. A splicing rod 13 is fixed to the bottom end of the upper splint 7, and the splicing rod 13 is movably inserted in the splicing hole 12. The bottom end of the splicing rod 13 extends from the bottom end of the splicing hole 12, and a block groove 14 is provided on the side of the part of the splicing rod 13 extending out of the splicing hole 12. One end of a block 15 is movably inserted in the block groove 14, and the other end of the block 15 extends out of the block groove 14. The top of the part of the block 15 extending out of the block groove 14 is against the boss surface of the lower splint 8, and one end of the block 15 extending into the block groove 14 is fixed with a block spring 16, and the other end of the block spring 16 is fixed to the inner wall of the block groove 14.

[0032] When the upper splint 7 and the lower splint 8 are to be spliced, the block 15 is first fully pressed into the block groove 14. The movement of the block 15 compresses the block spring 16. Then the splicing rod 13 at the bottom end of the upper splint 7 is inserted into the splicing hole 12 on the surface of the lower splint 8. When the splicing rod 13 extends from the other end of the splicing hole 12, the block spring 16 pushes one end of the block 15 out of the block groove 14 under its own elastic action. The block 15 is stuck on the boss surface of the lower splint 8 to complete the splicing. When the upper splint 7 and the lower splint 8 are to be separated, the block 15 is fully pressed into the block groove 14 again, and the splicing rod 13 can be pulled out from the splicing hole 12 to complete the separation of the upper splint 7 and the lower splint 8.

[0033] In actual use, first, the upper clamping plate 7 and the lower clamping plate 8 are spliced ​​together at one end of the steel pipe tower 1, and after the splicing is completed, the upper positioning plate 3 and the lower positioning plate 4 are also spliced ​​together, and then the groups of screw holes 6 on the surface of the flange base 2 are aligned with the groups of positioning columns 5 on the surfaces of the upper positioning plate 3 and the lower positioning plate 4, and then the flange base 2 is sleeved on one end of the steel pipe tower 1, and the positioning columns 5 are also inserted into the screw holes 6. Finally, the end of the flange base 2 away from the upper positioning plate 3 is aligned with the pipe mouth of the steel pipe tower 1. Since the circular sheet structure composed of the upper clamping plate 7 and the lower clamping plate 8 and the upper positioning plate 3 and the lower positioning plate 4 are coaxial with the steel pipe tower 1, the positioning columns are used to The flange base 2 positioned by the screw hole 5 and the screw hole 6 is also coaxial with the steel pipe tower 1, so the positioning of the flange base 2 can be completed, and then the steel pipe tower 1 and the flange base 2 are welded. After welding, the upper clamping plate 7 and the lower clamping plate 8 can be separated to remove the positioning assembly. When welding the flange base 2 of a large number of steel pipe towers 1, it is only necessary to splice the upper clamping plate 7 and the lower clamping plate 8 on each group of steel pipe towers 1 in turn and align the screw holes 6 of each group of flange bases 2 with the positioning column 5 and sleeve them on the flange base 2, and then align the end of the flange base 2 away from the upper positioning plate 3 with the port of the steel pipe tower 1, so that the positioning can be completed quickly, which improves the efficiency of welding a large number of steel pipe towers. 1 improves the efficiency of batch welding of flange base 2; anti-skid grooves 10 are provided on the inner rings of upper clamping plates 7 and lower clamping plates 8, and anti-skid pads 11 are provided in the anti-skid grooves 10. When upper clamping plates 7 and lower clamping plates 8 are spliced ​​on the surface of steel pipe tower 1, anti-skid pads 11 are pressed tightly. Meanwhile, anti-skid pads 11 are made of rubber, so that there is a large friction between anti-skid pads 11 and steel pipe tower 1. This friction can prevent upper clamping plates 7 and lower clamping plates 8 from running around along the axis of steel pipe tower 1; gripping rods 9 are fixed on the surfaces of upper clamping plates 7 and lower clamping plates 8, so as to facilitate gripping of upper clamping plates 7 and lower clamping plates 8; to splice upper clamping plates 7 and lower clamping plates 8 When the upper and lower plates 7 and 8 are to be separated, the block 15 is fully pressed into the block groove 14 again, and the movement of the block 15 compresses the block spring 16, and then the splicing rod 13 at the bottom end of the upper splint 7 is inserted into the splicing hole 12 on the surface of the lower splint 8. When the splicing rod 13 extends from the other end of the splicing hole 12, the block spring 16 pushes one end of the block 15 out of the block groove 14 under its own elastic action, and the block 15 is stuck on the boss surface of the lower splint 8 to complete the splicing. When the upper and lower plates 7 and 8 are to be separated, the block 15 is fully pressed into the block groove 14 again, and the splicing rod 13 can be pulled out from the splicing hole 12 to complete the separation of the upper and lower plates 7 and 8.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A positioning assembly for steel pipe tower welding, comprising: A steel pipe tower (1) and a flange base (2), one end of the steel pipe tower (1) is inserted into the inner ring of the flange base (2), and a plurality of groups of screw holes (6) are opened on the surface of the flange base (2), characterized in that an upper clamping plate (7) and a lower clamping plate (8) are sleeved on the surface of the steel pipe tower (1), an upper positioning plate (3) is fixed on the surface of the upper clamping plate (7), and a lower positioning plate (4) is fixed on the surface of the lower clamping plate (8), and positioning columns (5) are arranged on the surfaces of the upper positioning plate (3) and the lower positioning plate (4), and the positioning columns (5) are movably inserted in the screw holes (6).

2. A positioning assembly for steel pipe tower welding according to claim 1, characterized in that: The upper clamping plate (7) and the lower clamping plate (8) are both semicircular ring-shaped plate structures. When the upper clamping plate (7) and the lower clamping plate (8) are spliced ​​together, they form a circular ring-shaped plate structure. The inner ring diameter of the circular ring-shaped plate structure formed by splicing the upper clamping plate (7) and the lower clamping plate (8) is the same as the outer pipe wall diameter of the steel pipe tower (1).

3. A positioning assembly for steel pipe tower welding according to claim 2, characterized in that: Anti-skid grooves (10) are provided on the inner ring surfaces of the upper clamping plate (7) and the lower clamping plate (8), and anti-skid pads (11) are provided in the anti-skid grooves (10).

4. A positioning assembly for steel pipe tower welding according to claim 2, characterized in that: A gripping rod (9) is fixed on the surface of the upper clamping plate (7) and the lower clamping plate (8).

5. A positioning assembly for steel pipe tower welding according to claim 1, characterized in that: The bottom end of the lower clamping plate (8) is provided with a boss, a splicing hole (12) is provided on the surface of the lower clamping plate (8), a splicing rod (13) is fixed to the bottom end of the upper clamping plate (7), the splicing rod (13) is movably inserted in the splicing hole (12), the bottom end of the splicing rod (13) extends from the bottom end of the splicing hole (12), a block groove (14) is provided on the side of the part of the splicing rod (13) extending out of the splicing hole (12), one end of a block (15) is movably inserted in the block groove (14), the other end of the block (15) extends from the block groove (14), the top end of the part of the block (15) extending out of the block groove (14) abuts against the boss surface of the lower clamping plate (8), one end of the block (15) extending into the block groove (14) is fixed with a block spring (16), the other end of the block spring (16) is fixed to the inner wall of the block groove (14).