Grinding machine for faucet machining
Through the design of an automated grinder, the automatic grinding of faucets is achieved using drive motors and screws, which solves the complexity and inefficiency of workers manually adjusting angles and positions in the prior art, and achieves high efficiency for many irregular faucets. Processing and cost reduction.
Patent Information
- Application Number
- CN202420171417.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-24
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-01-24
AI Technical Summary
During the processing of existing faucets, fixed grinders are mostly used, and workers need to hold the workpiece to adjust the angle and position, which leads to complex operation and inefficient efficiency, making it difficult to adapt to faucets of various irregular shapes.
Design an automated grinder that rotates with screws, moves the moving components horizontally, and is equipped with a grinding wheel driven by a rotating motor. It uses contour specimens and contact wheels to adapt to irregular shapes, ensuring that the grinding wheel always comes into contact with the workpiece surface, combined with Fixtures and movable frames are automatically adjusted.
It improves the efficiency of faucet processing, reduces labor costs, and adapts to the processing needs of various irregular shapes. Compared with the traditional method, it significantly improves processing efficiency and reduces costs.
Smart Images
Figure CN222327671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of faucet processing, in particular to a grinding machine for faucet processing. Background Art
[0002] As one of the sanitary ware products, faucets can be seen everywhere in daily life. With the continuous improvement of living standards, the design requirements for faucet shapes are getting higher and higher, so the shapes of faucets are becoming more and more complex and diverse. In the production and processing of general faucets, they mainly go through casting, machining, grinding, polishing and other processes.
[0003] In the prior art, since different types of faucets have different and irregular shapes, fixed grinders are often used for grinding. Workers then hold the workpiece and constantly adjust the angle and position of the faucet for grinding. This grinding method has certain requirements on the workers' operating level and has low processing efficiency. Utility Model Content
[0004] In order to solve the deficiencies mentioned in the above background technology, the purpose of the utility model is to provide a grinding machine for faucet processing. The automated grinding device realizes horizontal movement and tracks the shape of the workpiece by driving the motor and the screw to rotate. The grinding wheel is driven by the rotating motor and is always in contact with the surface of the workpiece. The device can adapt to a variety of irregular shapes, improve processing efficiency, and reduce labor costs. Compared with traditional methods, it has higher processing efficiency and lower costs.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] A grinding machine for faucet processing includes a workbench, on which a grinding component and a moving component are arranged, and the moving component includes a movable frame and a moving seat. A clamp is arranged on the movable frame, and two clamps are arranged. The two clamps are in the same horizontal plane, one of the clamps is fixedly clamped to hold a contour sample, and the other clamp is fixedly clamped to hold a workpiece, and the movable frame and the moving seat are rotatably connected, and a fastening screw is installed on the moving seat. The workpiece and the contour sample are fixed on the movable frame by the clamp, and the angles of the workpiece and the contour sample are the same, wherein the finished faucet that has been polished can be directly selected as the contour sample, and then the fastening screw is loosened, the angle of the movable frame is rotated, and then the fastening screw is tightened again to fix the angle of the movable frame.
[0007] Further preferably, the grinding assembly comprises a fixed frame, a telescopic rod is mounted on the fixed frame, a downward pressure spring is sleeved on the outer surface of the telescopic rod, a bracket is mounted on the fixed frame, and the downward pressure spring is located between the fixed frame and the bracket.
[0008] Further preferably, one end of the bracket is fixedly connected to a rotating shaft, a contact wheel is installed on the rotating shaft, the outer surface of the contact wheel is in contact with the contour sample, and the other end of the bracket is fixedly installed to a motor seat, a limiting shaft is arranged on the motor seat, the top end of the limiting shaft passes through the bracket, the top end of the limiting shaft is fixedly connected to a limiting plate, and the limiting plate is used to limit the maximum moving distance of the limiting shaft.
[0009] Further preferably, a contact spring is sleeved on the outer surface of the limiting shaft, and the contact spring is located between the bracket and the motor seat.
[0010] Further preferably, a rotating motor is fixedly mounted on the motor seat, a grinding wheel is mounted on the output end of the rotating motor, a grinding working surface of the grinding wheel contacts the surface of the workpiece, and when the contact spring is in a compressed state, the lowest end of the contact wheel is flush with the lowest end of the grinding wheel. Since when the contact spring is in a compressed state, the lowest end of the contact wheel is flush with the lowest end of the grinding wheel, the grinding wheel contacts the surface of the workpiece, and a certain pressure is applied to the grinding wheel under the action of the restoring force of the contact spring.
[0011] Further preferably, a track is provided on the workbench, the movable seat is slidably connected to the track, a drive motor is provided on the workbench, a screw is fixedly connected to the output end of the drive motor, and the movable seat is threadedly connected to the screw.
[0012] Beneficial effects of the utility model:
[0013] 1. The utility model drives the screw to rotate through a driving motor, and makes the moving seat move horizontally under the restriction of the track, and the contour sample and the workpiece move accordingly. The rotating motor will drive the grinding wheel to rotate, so as to grind the part of the workpiece contacted by the grinding wheel. During the movement of the contour sample, the contact wheel rises and falls with the shape of the contour sample, thereby driving the grinding wheel at the other end of the bracket to rise and fall accordingly, so that the grinding wheel is always in contact with the surface of the workpiece. This device can adapt to the grinding of faucets with various irregular shapes. Compared with the traditional workers who constantly adjust the workpiece for grinding, it has higher processing efficiency and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described below in conjunction with the accompanying drawings.
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the structure of the mobile component in the utility model;
[0017] Figure 3 It is a schematic diagram of the structure of the grinding component in the utility model;
[0018] Figure 4 It is a schematic diagram of the support structure in the utility model.
[0019] In the figure:
[0020] 1. Workbench; 2. Movable frame; 3. Moving seat; 4. Fixture; 5. Contour sample; 6. Workpiece; 7. Fastening screws; 8. Fixed frame; 9. Telescopic rod; 10. Pressing spring; 11. Bracket; 12. Rotating shaft; 13. Contact wheel; 14. Motor seat; 15. Limiting shaft; 16. Limiting plate; 17. Contact spring; 18. Rotating motor; 19. Grinding wheel; 20. Track; 21. Driving motor; 22. Screw. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present invention, it should be understood that terms such as "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0023] like Figure 1-4 As shown, a grinding machine for faucet processing includes a workbench 1, on which a grinding component and a moving component are arranged, and the moving component includes a movable frame 2 and a moving seat 3. A clamp 4 is arranged on the movable frame 2, and two clamps 4 are arranged. The two clamps 4 are in the same horizontal plane, one of the clamps 4 is fixedly clamped with a contour sample 5, and the other clamp 4 is fixedly clamped with a workpiece 6. The movable frame 2 and the moving seat 3 are rotatably connected, and a fastening screw 7 is installed on the moving seat 3. The workpiece 6 and the contour sample 5 are fixed on the movable frame 2 by the clamp 4, and the angles of the workpiece 6 and the contour sample 5 are the same, wherein the finished faucet that has been polished can be directly selected as the contour sample 5, and then the fastening screw 7 is loosened, the angle of the movable frame 2 is rotated, and then the fastening screw 7 is tightened again to fix the angle of the movable frame 2.
[0024] Further preferably, the grinding assembly includes a fixed frame 8, a telescopic rod 9 is installed on the fixed frame 8, a downward pressure spring 10 is sleeved on the outer surface of the telescopic rod 9, a bracket 11 is installed on the fixed frame 8, and the downward pressure spring 10 is located between the fixed frame 8 and the bracket 11.
[0025] Further preferably, one end of the bracket 11 is fixedly connected to a rotating shaft 12, and a contact wheel 13 is installed on the rotating shaft 12, and the outer surface of the contact wheel 13 is in contact with the contour sample 5, and the other end of the bracket 11 is fixedly installed to a motor base 14, and a limiting shaft 15 is arranged on the motor base 14, and the top end of the limiting shaft 15 passes through the bracket 11, and the top end of the limiting shaft 15 is fixedly connected to a limiting plate 16, and the limiting plate 16 is used to limit the maximum moving distance of the limiting shaft 15.
[0026] Further preferably, a contact spring 17 is sleeved on the outer surface of the limiting shaft 15 , and the contact spring 17 is located between the bracket 11 and the motor seat 14 .
[0027] Further preferably, a rotating motor 18 is fixedly mounted on the motor seat 14, and a grinding wheel 19 is mounted on the output end of the rotating motor 18, and the grinding working surface of the grinding wheel 19 contacts the surface of the workpiece 6, and when the contact spring 17 is in a compressed state, the lowest end of the contact wheel 13 is flush with the lowest end of the grinding wheel 19. Since when the contact spring 17 is in a compressed state, the lowest end of the contact wheel 13 is flush with the lowest end of the grinding wheel 19, the grinding wheel 19 contacts the surface of the workpiece 6, and a certain pressure is applied to the grinding wheel 19 under the action of the restoring force of the contact spring 17.
[0028] Further preferably, a track 20 is provided on the workbench 1, the movable seat 3 is slidably connected to the track 20, a drive motor 21 is provided on the workbench 1, a screw 22 is fixedly connected to the output end of the drive motor 21, and the movable seat 3 and the screw 22 are threadedly connected.
[0029] Working principle:
[0030] When using the device, first fix the workpiece 6 and the contour sample 5 on the movable frame 2 through the clamp 4, and the angles of the workpiece 6 and the contour sample 5 are the same, wherein the finished faucet that has been polished can be directly selected as the contour sample 5, and then loosen the fastening screw 7, rotate the angle of the movable frame 2, and then tighten the fastening screw 7 again to fix the angle of the movable frame 2, and then lower the bracket 11 to make the contact wheel 13 contact with the contour sample 5. Since when the contact spring 17 is in a compressed state, the lowest end of the contact wheel 13 is flush with the lowest end of the grinding wheel 19, so that the grinding wheel 19 is in contact with the surface of the workpiece 6 at this time, and a certain pressure is applied to the grinding wheel 19 under the action of the restoring force of the contact spring 17, and then the rotating electric The driving motor 21 drives the screw 22 to rotate and makes the movable seat 3 move horizontally under the restriction of the track 20, and the contour sample 5 and the workpiece 6 move accordingly. The rotating motor 18 drives the grinding wheel 19 to rotate, so as to grind the part of the workpiece 6 contacted by the grinding wheel 19. During the movement of the contour sample 5, the contact wheel 13 rises and falls with the shape of the contour sample 5, thereby driving the grinding wheel 19 at the other end of the bracket 11 to rise and fall accordingly, so that the grinding wheel 19 is always in contact with the surface of the workpiece 6. The device can adapt to the grinding work of various irregular shaped faucets. Compared with the traditional workers who constantly adjust the workpiece 6 for grinding, it has higher processing efficiency and reduces labor costs.
[0031] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A grinding machine for faucet processing, characterized in that: The invention comprises a workbench (1), wherein the workbench (1) is provided with a grinding component and a moving component, wherein the moving component comprises a movable frame (2) and a moving seat (3), wherein the movable frame (2) is provided with a clamp (4), wherein two clamps (4) are provided, wherein the two clamps (4) are located in the same horizontal plane, wherein one of the clamps (4) is fixedly clamped with a contour sample (5), and the other of the clamps (4) is fixedly clamped with a workpiece (6), wherein the movable frame (2) and the moving seat (3) are rotatably connected, and wherein a fastening screw (7) is installed on the moving seat (3).
2. The faucet grinding machine according to claim 1, characterized in that: The grinding assembly comprises a fixed frame (8), a telescopic rod (9) is mounted on the fixed frame (8), a downward pressure spring (10) is sleeved on the outer surface of the telescopic rod (9), a bracket (11) is mounted on the fixed frame (8), and the downward pressure spring (10) is located between the fixed frame (8) and the bracket (11).
3. The faucet grinding machine according to claim 2, characterized in that: One end of the bracket (11) is fixedly connected to a rotating shaft (12), and a contact wheel (13) is installed on the rotating shaft (12). The outer surface of the contact wheel (13) contacts the contour sample (5). The other end of the bracket (11) is fixedly installed to a motor seat (14), and a limit shaft (15) is arranged on the motor seat (14). The top end of the limit shaft (15) passes through the bracket (11), and the top end of the limit shaft (15) is fixedly connected to a limit plate (16), and the limit plate (16) is used to limit the maximum moving distance of the limit shaft (15).
4. The faucet grinding machine according to claim 3, characterized in that: The outer surface of the limiting shaft (15) is sleeved with a contact spring (17), and the contact spring (17) is located between the bracket (11) and the motor seat (14). When the contact spring (17) is in a compressed state, the lowest end of the contact wheel (13) is flush with the lowest end of the grinding wheel (19).
5. The faucet grinding machine according to claim 3, characterized in that: A rotating motor (18) is fixedly mounted on the motor seat (14), a grinding wheel (19) is mounted on the output end of the rotating motor (18), and a grinding working surface of the grinding wheel (19) contacts the surface of the workpiece (6).
6. The faucet grinding machine according to claim 1, characterized in that: The workbench (1) is provided with a track (20), the movable seat (3) is slidably connected to the track (20), the workbench (1) is provided with a drive motor (21), the output end of the drive motor (21) is fixedly connected to a screw rod (22), and the movable seat (3) is threadedly connected to the screw rod (22).