Bearing cap casting shot blasting equipment
By using inner liner and leaking hole structures in bearing cover cast shot blasting equipment, the impact of bearing cover and shot blasting chamber is avoided, and the problem of high wear and replacement costs of shot blasting chamber is solved, thus achieving lower cost equipment maintenance and More efficient shot blasting treatment.
Patent Information
- Application Number
- CN202421096390.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-20
AI Technical Summary
During the use of the existing bearing cover casting shot blasting equipment, the bearing cover repeatedly impacts the shot blasting chamber, causing wear in the shot blasting chamber and increasing the replacement cost.
Design a bearing cover cast shot blasting equipment including a shot blasting chamber and an inner liner. The inner liner is installed in the shot blasting chamber. The inner liner also rotates when the motor drives the shot blasting chamber to rotate. The bearing cover rolls inside the inner liner to avoid direct impact and throwing. The inner wall of the ball chamber and the surface of the inner liner are provided with leaking holes to prevent shot blasting from accumulating.
Effectively prevent the bearing cover from colliding with the shot blasting chamber, reduce the cost of replacement of parts, and improve the shot blasting efficiency, allowing the inner liner to be replaced separately instead of the entire shot blasting chamber.
Smart Images
Figure CN222327858U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a bearing cover casting shot blasting device, belonging to the technical field related to casting. Background Art
[0002] After the casting of the bearing cover is completed, it needs to be processed by shot blasting process. Place an appropriate amount of bearing cover in the shot blasting chamber, and then use the motor to drive the shot blasting chamber to rotate, so that one end of the conveying pipe for conveying the shot blasting extends into the shot blasting chamber. The shot blasting hits the surface of the bearing cover in the shot blasting chamber under the action of pneumatic conveying, and the bearing cover is turned over in the shot blasting chamber driven by the motor, so as to realize shot blasting treatment at different positions of the bearing cover.
[0003] In this method, the bearing cover repeatedly collides with the inside of the shot blasting chamber, causing the shot blasting chamber to be worn after a period of use. Replacing the entire shot blasting chamber will result in a high replacement cost. Therefore, it is necessary to design a bearing cover casting shot blasting equipment that prevents the bearing cover from directly colliding with the inner wall of the shot blasting chamber. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model aims to provide a bearing cover casting shot blasting equipment to solve the problems raised in the above-mentioned background technology. The utility model can prevent the bearing cover from directly hitting the inner wall of the shot blasting chamber and reduce the cost of parts replacement.
[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:
[0006] A bearing cover casting shot blasting equipment comprises a shot blasting chamber for installation at the end of a motor output shaft, the shot blasting chamber is arranged in an oblique upward direction, the side of the shot blasting chamber facing away from the motor output shaft is open, an inner liner is arranged in the shot blasting chamber, the end of the inner liner close to the open end of the shot blasting chamber is open, the maximum outer diameter of the inner liner is smaller than the inner diameter of the shot blasting chamber opening, the closed end of the inner liner is connected and fixed to the closed end of the shot blasting chamber by a plurality of connecting screws, and a plurality of shot leakage holes are evenly opened on the outer surface of the inner liner.
[0007] Furthermore, a truncated table for connecting to an output shaft of a motor is installed at the closed end of the shot blasting chamber, and the truncated table and the shot blasting chamber are an integrally formed structure.
[0008] Furthermore, a plurality of slots are evenly provided on one side of the truncated table away from the shot blasting chamber, and an insert block is inserted in the slot. A threaded blind hole for matching a connecting screw is provided on one side of the insert block, and a through hole communicating with the threaded blind hole is provided in the slot. The through hole is communicated with the interior of the shot blasting chamber, and the through hole is aligned with the small hole. The small hole is provided at the closed end of the inner liner, and one end of the connecting screw passes through the small hole and the through hole in sequence and is threadedly connected in the threaded blind hole.
[0009] Furthermore, the cross section of the slot is rectangular, the cross section of the insert block is rectangular, and the length of the insert block is the same as the depth of the slot.
[0010] Furthermore, one end of the truncated table away from the shot blasting chamber is sleeved with a connecting ring connected and fixed to the truncated table, and one side surface of the connecting ring is provided with a plurality of fixing holes for inserting bolts at equal intervals in a circular shape.
[0011] Furthermore, a discharge pipe is installed on the outer surface of the shot blasting chamber, and the discharge pipe is communicated with the inside of the shot blasting chamber. The outer surface of one end of the discharge pipe away from the shot blasting chamber is processed with an external thread, and the end of the discharge pipe processed with the external thread is threadedly connected with a threaded cover, and the closed end of the threaded cover is connected and fixed with a square head for matching a wrench, and the square head and the threaded cover are an integrally formed structure.
[0012] Furthermore, a circular opening is provided at the position where the discharge pipe is installed on the outer surface of the shot blasting chamber, and one end of the discharge pipe is connected and fixed in the circular opening.
[0013] Beneficial effects of the utility model:
[0014] 1. Use multiple connecting screws to install the inner liner in the shot blasting room, and place the bearing cover in the inner liner. When the motor drives the shot blasting room to rotate, the inner liner also rotates. At this time, the bearing cover rolls in the inner liner, so that the conveying pipe for conveying shot blasting extends into the inner liner, so that the shot blasting hits the surface of the bearing cover in the inner liner under pneumatic conveying. At this time, the bearing cover does not collide with the inside of the shot blasting room, thereby protecting the shot blasting room. When the inner liner is damaged, the inner liner can be replaced alone. Compared with replacing the entire shot blasting room, the cost of replacing parts is reduced.
[0015] 2. Multiple shot holes are opened on the surface of the inner tank, so that the shot in the inner tank falls into the space between the shot blasting chamber and the inner tank under the action of weight, thereby preventing the shot in the inner tank from accumulating and blocking the bearing cover, which is beneficial to improving the efficiency of the bearing cover shot blasting.
[0016] 3. Insert the plug into the socket on the round table to assemble the plug and the round table. Pass the connecting screw through the small hole and the channel formed by the perforation and then screw it into the threaded blind hole on the plug to assemble the liner and the shot blasting chamber. When the threaded blind hole is damaged due to frequent disassembly and assembly, replace the plug alone. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0018] Figure 1 This is a structural schematic diagram of a bearing cover casting shot blasting equipment of the utility model;
[0019] Figure 2This is a stereoscopic view of a bearing cover casting shot blasting device of the utility model from another perspective;
[0020] Figure 3 This is a three-dimensional diagram of a shot blasting chamber in a bearing cap casting shot blasting device of the utility model;
[0021] Figure 4 It is a schematic diagram of the assembly of the round table and the shot blasting chamber in a bearing cover casting shot blasting equipment of the utility model;
[0022] Figure 5 This is a three-dimensional diagram of the inner tank in a bearing cover casting shot blasting device of the utility model;
[0023] Figure 6 This is a three-dimensional view from another perspective of the inner liner in a bearing cover casting shot blasting device of the utility model;
[0024] Figure 7 This is a three-dimensional diagram of an insert block in a bearing cap casting shot blasting device of the utility model;
[0025] Figure 8 This is a schematic diagram of the assembly of a square head and a threaded cover in a bearing cover casting shot blasting device of the utility model;
[0026] In the figure: 1-shot blasting chamber, 2-inner tank, 3-discharge pipe, 4-threaded cover, 5-connecting ring, 6-round table, 7-insert block, 8-fixing hole, 9-round mouth, 10-perforation, 11-slot, 12-small hole, 13-shot leakage hole, 14-square head, 15-threaded blind hole. DETAILED DESCRIPTION
[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0028] See also Figure 1 , Figure 2 and Figure 4 The utility model provides a technical solution: a bearing cover casting shot blasting equipment, including a shot blasting chamber 1, the shot blasting chamber 1 is arranged in an oblique upward direction, the side of the shot blasting chamber 1 away from the motor output shaft is open, the closed end of the shot blasting chamber 1 is equipped with a truncated table 6 for connecting the motor output shaft, the truncated table 6 and the shot blasting chamber 1 are an integrally formed structure, the end of the truncated table 6 away from the shot blasting chamber 1 is sleeved with a connecting ring 5 connected and fixed to the truncated table 6, a side surface of the connecting ring 5 is annularly and equidistantly provided with a plurality of fixing holes 8 for inserting bolts, the motor output shaft and the connecting ring 5 are connected by bolts, the connection and fixation of the motor output shaft and the truncated table 6 are completed, that is, the connection and fixation of the motor output shaft and the shot blasting chamber 1 are realized, and the motor drives the shot blasting chamber 1 to rotate when working.
[0029] See also Figure 1-Figure 6An inner liner 2 is provided in the shot blasting chamber 1, and one end of the inner liner 2 close to the open end of the shot blasting chamber 1 is open. The maximum outer diameter of the inner liner 2 is smaller than the inner diameter of the opening of the shot blasting chamber 1. The closed end of the inner liner 2 is connected and fixed to the closed end of the shot blasting chamber 1 by multiple connecting screws. A plurality of shot leakage holes 13 are evenly opened on the outer surface of the inner liner 2. The inner liner 2 is installed in the shot blasting chamber 1 by using multiple connecting screws, and the bearing cover is placed in the inner liner 2. When the motor drives the shot blasting chamber 1 to rotate, the inner liner 2 also rotates together. At this time, the bearing cover rolls in the inner liner 2, so that the conveying pipeline for conveying the shot blasting extends into the inner liner 2, so that the shot blasting hits the surface of the bearing cover in the inner liner 2 under pneumatic conveying. At this time, the bearing cover does not collide with the inside of the shot blasting chamber 1, thereby protecting the shot blasting chamber 1. When the inner liner 2 is damaged, the inner liner 2 can be replaced alone. Compared with replacing the entire shot blasting chamber 1, the cost of replacing parts is reduced.
[0030] A plurality of shot leakage holes 13 are provided on the surface of the inner liner 2, and the shot in the inner liner 2 falls into the space between the shot blasting chamber 1 and the inner liner 2 under the action of weight, thereby preventing the shot in the inner liner 2 from accumulating and blocking the bearing cover, which is beneficial to improving the efficiency of the shot blasting treatment of the bearing cover.
[0031] Other structures in the shot blasting room are common knowledge in the technical field and will not be specifically described in this application.
[0032] See also Figure 2-Figure 7 , a plurality of slots 11 with rectangular cross sections are evenly provided on one side of the truncated table 6 away from the shot blasting chamber 1, and a plug block 7 with a rectangular cross section is inserted in the slot 11, and the length of the plug block 7 is the same as the depth of the slot 11, and a threaded blind hole 15 for matching the connecting screw is provided on one side of the plug block 7, and a through hole 10 communicating with the threaded blind hole 15 is provided in the slot 11, and the through hole 10 is communicated with the inside of the shot blasting chamber 1, and the through hole 10 is aligned with the small hole 12, and the small hole 12 is provided at the closed end of the liner 2, and one end of the connecting screw passes through the small hole 12 and the through hole 10 in turn and is threadedly connected in the threaded blind hole 15, and the plug block 7 is inserted in the insertion hole on the truncated table 6 to realize the assembly of the plug block 7 and the truncated table 6, so that the connecting screw passes through the channel formed by the small hole 12 and the through hole 10 and is screwed into the threaded blind hole 15 on the plug block 7, so as to realize the assembly of the liner 2 and the shot blasting chamber 1, and when the threaded blind hole 15 is damaged due to frequent disassembly and assembly, the plug block 7 can be replaced alone.
[0033] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 8A discharge pipe 3 is installed in the circular opening 9 opened on the outer surface of the shot blasting chamber 1, and the discharge pipe 3 is communicated with the inside of the shot blasting chamber 1. The outer surface of one end of the discharge pipe 3 away from the shot blasting chamber 1 is processed with an external thread, and the end of the discharge pipe 3 processed with the external thread is threadedly connected with a threaded cover 4, and the closed end of the threaded cover 4 is connected and fixed with a square head 14 for matching a wrench. The square head 14 and the threaded cover 4 are an integrally formed structure, so that the discharge pipe 3 is arranged downward, and then after the threaded cover 4 is removed, it is convenient to discharge the shot in the shot blasting chamber 1.
[0034] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A bearing cap casting shot blasting device, comprising a shot blasting chamber (1) for installation at the end of a motor output shaft, the shot blasting chamber (1) being arranged in an oblique upward direction, and a side of the shot blasting chamber (1) facing away from the motor output shaft being open; Features: An inner liner (2) is provided in the shot blasting chamber (1); an end of the inner liner (2) close to the open end of the shot blasting chamber (1) is open; a maximum outer diameter of the inner liner (2) is smaller than an inner diameter of the opening of the shot blasting chamber (1); a closed end of the inner liner (2) is connected and fixed to the closed end of the shot blasting chamber (1) by a plurality of connecting screws; and a plurality of shot leakage holes (13) are evenly provided on the outer surface of the inner liner (2).
2. The bearing cap casting shot blasting equipment according to claim 1 is characterized in that: A truncated platform (6) for connecting to an output shaft of a motor is installed at the closed end of the shot blasting chamber (1); the truncated platform (6) and the shot blasting chamber (1) are an integrally formed structure.
3. The bearing cap casting shot blasting equipment according to claim 2 is characterized in that: A plurality of slots (11) are evenly provided on a side of the truncated table (6) facing away from the shot blasting chamber (1), an insert block (7) is inserted into the slot (11), a threaded blind hole (15) for matching a connecting screw is provided on one side of the insert block (7), a through hole (10) communicating with the threaded blind hole (15) is provided in the slot (11), the through hole (10) is communicated with the inside of the shot blasting chamber (1), the through hole (10) is aligned with a small hole (12), the small hole (12) is provided at the closed end of the inner liner (2), and one end of the connecting screw passes through the small hole (12) and the through hole (10) in sequence and is threadedly connected in the threaded blind hole (15).
4. The bearing cap casting shot blasting equipment according to claim 3 is characterized in that: The slot (11) has a rectangular cross section, the insert block (7) has a rectangular cross section, and the length of the insert block (7) is the same as the depth of the slot (11).
5. The bearing cap casting shot blasting equipment according to claim 2, characterized in that: One end of the truncated table (6) away from the shot blasting chamber (1) is sleeved with a connecting ring (5) connected and fixed to the truncated table (6), and a side surface of the connecting ring (5) is provided with a plurality of fixing holes (8) for inserting bolts at equal intervals in the shape of a ring.
6. The bearing cap casting shot blasting equipment according to claim 1, characterized in that: A discharge pipe (3) is installed on the outer surface of the shot blasting chamber (1), the discharge pipe (3) is communicated with the interior of the shot blasting chamber (1), an outer surface of one end of the discharge pipe (3) away from the shot blasting chamber (1) is processed with an external thread, one end of the discharge pipe (3) processed with the external thread is threadedly connected to a threaded cover (4), a square head (14) for matching a wrench is connected and fixed to the closed end of the threaded cover (4), and the square head (14) and the threaded cover (4) are an integrally formed structure.
7. The bearing cap casting shot blasting equipment according to claim 6, characterized in that: A circular opening (9) is provided on the outer surface of the shot blasting chamber (1) at a position where the discharge pipe (3) is installed, and one end of the discharge pipe (3) is connected and fixed in the circular opening (9).