Dustproof structure for carbon rod cutting

By introducing automatic fixing and dust collection components into the carbon rod cutting structure, the safety and accuracy issues during carbon rod cutting are solved, achieving efficient dust cleaning and a safe working environment.

CN222328687UActive Publication Date: 2025-01-10QINGDAO ZHENGYUAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420027953.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-05
Publication Date
2025-01-10
Estimated Expiration
2034-01-05

AI Technical Summary

Technical Problem

The existing carbon rod cutting structure lacks a dust prevention mechanism, which makes it easy for sparks and debris to splash onto workers during cutting, posing a safety hazard. In addition, the carbon rod needs to be manually fixed, which affects the cutting accuracy and efficiency.

Method used

A dustproof structure was designed, comprising a workbench, a feeding table, a push rod, a cutting groove, a frame, a dust collection component, an electrostatic net, and a dust collection box. The automatic fixing and cutting of carbon rods is achieved through the cooperation of an automatic telescopic rod and a slider. The electrostatic net adsorbs dust, and the dust collection box collects dust, improving safety and accuracy.

Benefits of technology

This technology improves safety and precision during carbon rod cutting, reduces dust splashing, enhances the cleanliness of the working environment and work efficiency, and avoids safety hazards caused by manual fixing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dustproof structure for carbon rod cutting, which comprises a working table, a feeding table is fixedly mounted at the upper end of the working table, a pushing rod is movably mounted at the upper end of the feeding table, a handle is fixedly mounted at the other end of the pushing rod, a cutting groove is formed in one side of the feeding table, a frame is fixedly mounted on the upper side of the cutting groove, and a dustproof cover is fixedly mounted on the frame. A dust collection assembly is fixedly installed in the frame, an automatic telescopic rod is fixedly installed at the right end of the frame, a discharging port is formed in the lower portion of the right side of the frame, a motor is fixedly installed at one end of the workbench, the frame is driven by the automatic telescopic rod to be adjusted downwards, then a fixing block is driven by the frame, and a carbon rod is fixed through a clamping block. According to the carbon rod cutting device, a carbon rod is cut through a cutting blade, the cutting safety and precision are improved, meanwhile, in the cutting process, dust is adsorbed along with the dust through an electrostatic net by means of a positive electrode box and a negative electrode box, and then the adsorbed dust falls into a dust collection box.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust-proof structures for carbon rod cutting, in particular to a dust-proof structure for carbon rod cutting. Background Art

[0002] Carbon rod is a non-metallic product. As an essential cutting consumable before welding in the carbon arc gouging cutting process, it is made of carbon, graphite and appropriate adhesive, formed by extrusion, baked at 2200℃ and then plated with a layer of copper. It is resistant to high temperature, has good conductivity, is not easy to break, and is suitable for cutting metal into shapes that meet the requirements. It is now widely used in national defense, machinery, metallurgy, chemical industry, casting, non-ferrous alloys, light industry and other fields, especially black carbon rod, which is also used in ceramics, semiconductors, medicine, environmental protection, laboratory analysis and other fields, becoming the most widely used non-metallic material today. When cutting steel, it does not need to use flammable and explosive gases like oxy-acetylene flame cutting, which is low in cost and safe to operate.

[0003] However, the existing carbon rod cutting structure does not have a dustproof mechanism, so there is no function to shield the debris and sparks generated when the carbon rod is cut. The sparks and debris are easy to splash onto the workers, which may cause certain harm to personal safety. At the same time, the existing carbon rod cutting structure machine needs to be manually fixed during cutting.

[0004] Therefore, the utility model provides a dust-proof structure for cutting carbon rods to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a dust-proof structure for cutting carbon rods, which solves the above-mentioned problems.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a dust-proof structure for carbon rod cutting, comprising a workbench, a feeding table is fixedly installed on the upper end of the workbench, a pushing rod is movably installed on the upper end of the feeding table, a handle is fixedly installed on the other end of the pushing rod, a cutting groove is opened on one side of the feeding table, a frame is fixedly installed on the upper side of the cutting groove, a dust suction assembly is fixedly installed inside the frame, an automatic telescopic rod is fixedly installed on the right end of the frame, a discharge port is opened at the lower right side of the frame, a motor is fixedly installed on one end of the workbench, a threaded rod is fixedly installed on the output end of the motor, an adjusting plate is installed on the upper end of the threaded rod, a cutting motor is fixedly installed on the upper end of the adjusting plate, a cutting blade is fixedly installed on the output end of the cutting motor, and a collection box is fixedly installed on the right end of the workbench.

[0007] Preferably, an electrostatic net is fixedly installed inside the dust suction component, a positive electrode box is fixedly installed at one end of the electrostatic net, a negative electrode box is fixedly installed at the other end of the electrostatic net, and a dust collecting box is installed at the lower end of the dust suction component.

[0008] Preferably, the frame is in a U-shaped structure, a fixing block is fixedly installed at the lower end of the frame, a protective pad is fixedly installed at the lower end of the fixing block, and a sliding block is fixedly installed at the right end of the frame.

[0009] Preferably, a baffle is installed at the front end of the workbench, the baffle is provided with a scale, and a sliding groove is provided relative to the baffle and the sliding block.

[0010] Preferably, the frame and the dust collection assembly are adjusted up and down by the cooperation between the automatic telescopic rod, the slider and the slide groove.

[0011] Beneficial Effects

[0012] The utility model provides a dust-proof structure for cutting carbon rods. Compared with the prior art, it has the following advantages:

[0013] Beneficial effects:

[0014] (1) The dust-proof structure of the carbon rod cutting drives the frame to adjust downward through the automatic telescopic rod, and then drives the fixing block through the frame, fixes the carbon rod through the clamping block, and then uses the cutting blade to cut the carbon rod, thereby improving the safety and accuracy of cutting.

[0015] (2) The carbon rod cutting has a dust-proof structure. During the cutting process, the dust is adsorbed by the positive and negative boxes through the electrostatic net. The adsorbed dust falls into the dust collection box and is finally cleaned by staff. The positive and negative boxes and the electrostatic net cooperate with each other to form a strong suction force, which can adsorb some smaller dust particles and dirt from the indoor surface. The cleaning effect will be more thorough, the use time will be shorter, the efficiency will be higher, and the cleaning work can be completed more quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the workbench structure of the utility model;

[0018] Figure 3 It is a schematic diagram of the framework structure of the utility model;

[0019] Figure 4 It is a schematic diagram of the structure of the dust collection component of the utility model;

[0020] Figure 5It is a schematic diagram of the cutting blade structure of the utility model.

[0021] In the figure, 1, workbench; 2, handle; 3, push rod; 4, motor; 5, threaded rod; 6, collection box; 7, dust suction assembly; 8, automatic telescopic rod; 9, feeding table; 10, cutting groove; 11, cutting blade; 12, discharge port; 13, electrostatic net; 14, slider; 15, fixing block; 16, pad; 17, positive box; 18, negative box; 19, dust collection box; 20, cutting motor; 21, frame; 22, adjustment plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1:

[0024] See also Figure 1-5 , a dust-proof structure for cutting carbon rods, comprising a workbench 1, a feeding table 9 is fixedly installed on the upper end of the workbench 1, a pushing rod 3 is movably installed on the upper end of the feeding table 9, a handle 2 is fixedly installed on the other end of the pushing rod 3, a cutting groove 10 is opened on one side of the feeding table 9, a frame 21 is fixedly installed on the upper side of the cutting groove 10, a dust suction component 7 is fixedly installed inside the frame 21, an automatic telescopic rod 8 is fixedly installed on the right end of the frame 21, and a discharge port 12 is opened at the lower right side of the frame 21, a motor 4 is fixedly installed on one end of the workbench 1, a threaded rod 5 is fixedly installed on the output end of the motor 4, an adjusting plate 22 is installed on the upper end of the threaded rod 5, a cutting motor 20 is fixedly installed on the upper end of the adjusting plate 22, a cutting blade 11 is fixedly installed on the output end of the cutting motor 20, and a collecting box 6 is fixedly installed on the right end of the workbench 1; a baffle is installed at the front end of the workbench 1, the baffle is provided with a scale, and the baffle and the slider 14 are provided with a slide groove relative to each other;.

[0025] In this embodiment, the staff puts the carbon rod on the feeding table 9, and then feeds the carbon rod into the cutting groove 10 through the pushing handle 2 and the feeding rod 3. The feeding table 9 is provided with a curved groove, which is more in line with the shape of the carbon rod, so that it can be better fixed during cutting. After the carbon rod is pushed to the cutting groove 10, the automatic lifting and retracting rod 8 is used to drive the frame 21 to adjust up and down, and then the frame 21 drives the fixed block 15 and the pad 16 at the lower end to adjust downward to fix and clamp the carbon rod, thereby improving the accuracy of cutting the carbon rod. At the same time, a scale is provided on the baffle plate at the upper end of the workbench 1, which is convenient for the staff to observe the size when cutting the carbon rod, thereby improving the cutting quality of the carbon rod, and then the threaded rod is driven by the motor 4. 5 is rotated, the threaded rod 5 drives the adjusting plate 22 to adjust forward and backward, and then the adjusting plate 22 drives the upper cutting blade 11 and the cutting motor 12 to adjust forward and backward together, so as to cut the carbon rod fixed on the cutting groove 10, thereby realizing automatic cutting, avoiding the potential safety hazard when manually supporting the carbon rod for cutting, and providing a safe working environment for the staff. The cut carbon rods can fall into the collecting box 6 through the discharge port 12, and will be collected by the staff later, so as to prevent all the cut carbon rods from piling up on the workbench, thereby causing some carbon rods to fall to the ground. The setting of the collecting box 6 also facilitates the staff to collect the carbon rods, thereby improving work efficiency and saving work time.

[0026] Embodiment 2:

[0027] See also Figure 1-4 This embodiment provides a technical solution based on the first embodiment: an electrostatic net 13 is fixedly installed inside the dust suction component 7, a positive electrode box 17 is fixedly installed at one end of the electrostatic net 13, a negative electrode box 18 is fixedly installed at the other end of the electrostatic net 13, and a dust collecting box 19 is installed at the lower end of the dust suction component 7; the frame 21 is a U-shaped structure, a fixed block 15 is fixedly installed at the lower end of the frame 21, a protective pad 16 is fixedly installed at the lower end of the fixed block 15, and a slider 14 is fixedly installed at the right end of the frame 21; the frame 21 and the dust suction component 7 are adjusted up and down by the mutual cooperation between the automatic telescopic rod 8, the slider 14 and the slide groove.

[0028] In this embodiment, during the cutting process of the carbon rod, the dust particles generated during the cutting are adsorbed by the electrostatic net 13 through the cooperation of the positive box 17 and the negative box 18 through the dust suction component 7 arranged inside the frame 21. The dust after adsorption will fall into the dust collecting box 19, which will be cleaned up by the staff later. The dust suction component 7 is provided with two corresponding groups, which can adsorb the dust generated during the cutting process to the greatest extent, and avoid the dust generated during the cutting process from flying everywhere, affecting the indoor air and the life safety of the staff. At the same time, a frame 21 is installed on the outside of the dust suction component 7, and the frame 21 is arranged in a U-shaped structure. The setting of the frame 21 can avoid the splashing of waste residue during the cutting process to a certain extent, and prevent the physical injury of the staff during the cutting process. At the same time, the waste residue can be adsorbed by the dust suction component, making the working environment of the staff safer.

[0029] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0030] During work, first plug in the power supply, then the staff puts the carbon rod to be cut on the feeding table 9, and then pushes the push rod 3 through the handle 2, and uses the push rod 3 to push the carbon rod to the cutting groove 10, and then uses the scale set on the baffle to determine the cutting size, and then starts the motor 4, the motor 4 drives the threaded rod 5 to rotate, the threaded rod 5 drives the adjustment plate 22 to adjust backward, the adjustment plate 22 drives the cutting motor 20 and the cutting blade 11 to adjust backward, and then starts the cutting motor 20, the cutting motor 20 drives the cutting blade 11, and the cutting blade 11 cuts the carbon rod. During the cutting process, the dust suction component 7 set inside the frame 21, through the mutual cooperation of the positive box 17 and the negative box 18, uses the electrostatic net 13 to adsorb the dust particles generated during cutting, and the dust after adsorption will fall into the dust collecting box 19, which will be cleaned up by the staff later, and the cut carbon rods will fall into the collection box 6 along the discharge port 12 and be collected by the staff.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust-proof structure for cutting carbon rods, comprising a workbench (1), characterized in that: A feeding platform (9) is fixedly mounted on the upper end of the workbench (1), a pushing rod (3) is movably mounted on the upper end of the feeding platform (9), a handle (2) is fixedly mounted on the other end of the pushing rod (3), a cutting groove (10) is provided on one side of the feeding platform (9), a frame (21) is fixedly mounted on the upper side of the cutting groove (10), a dust collecting assembly (7) is fixedly mounted inside the frame (21), an automatic telescopic rod (8) is fixedly mounted on the right end of the frame (21), a discharge port (12) is provided at the lower right side of the frame (21), a motor (4) is fixedly mounted on one side of the workbench (1), a threaded rod (5) is fixedly mounted on the output end of the motor (4), an adjusting plate (22) is mounted on the upper end of the threaded rod (5), a cutting motor (20) is fixedly mounted on the upper end of the adjusting plate (22), a cutting blade (11) is fixedly mounted on the output end of the cutting motor (20), and a collecting box (6) is fixedly mounted on the right end of the workbench (1).

2. The dust-proof structure for carbon rod cutting according to claim 1, characterized in that: An electrostatic net (13) is fixedly installed inside the dust suction component (7), a positive electrode box (17) is fixedly installed at one end of the electrostatic net (13), a negative electrode box (18) is fixedly installed at the other end of the electrostatic net (13), and a dust collection box (19) is installed at the lower end of the dust suction component (7).

3. The dust-proof structure for carbon rod cutting according to claim 1, characterized in that: The frame (21) is in a U-shaped structure. A fixing block (15) is fixedly mounted on the lower end of the frame (21). A protective pad (16) is fixedly mounted on the lower end of the fixing block (15). A sliding block (14) is fixedly mounted on the right end of the frame (21).

4. The dust-proof structure for carbon rod cutting according to claim 1, characterized in that: A baffle is installed at the front end of the workbench (1), a scale is arranged on the baffle, and a sliding groove is provided at the position where the baffle corresponds to the sliding block (14).

5. The dust-proof structure for carbon rod cutting according to claim 1, characterized in that: The frame (21) and the dust collection assembly (7) are both adjusted up and down by the mutual cooperation between the automatic telescopic rod (8), the slider (14) and the slide groove.