Internal mixing equipment for floor production

By designing the feeding and material guiding components, the problems of insufficient mixing of materials and inconvenience in adding plasticizers in PVC flooring production are solved. This achieves effective sealing and quantitative addition during the mixing process, improving the mixing effect and reliability of the equipment.

CN222328714UActive Publication Date: 2025-01-10LEERSI (TIANJIN) NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421009614.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-01-10
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

Existing PVC flooring production mixing equipment fails to fully mix plasticizers, stabilizers, and lubricants in the initial stage of the mixture, easily generating dust during the mixing process, and making it inconvenient to add plasticizers in batches.

Method used

A mixing device for floor production, including a material guiding component and a feeding component, was designed. The rotating plate is guided and discharged by an electric telescopic rod, and the plasticizer is added in batches by a cylinder-driven feeding component. The plasticizer is quantitatively delivered by a high-pressure resistant corrugated hose.

Benefits of technology

This method achieves effective sealed mixing of the mixture, reduces dust and moisture content, ensures the quantitative addition of plasticizer, and improves the mixing effect and equipment reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of floor production, in particular to internal mixing equipment for floor production. Comprising an internal mixing box, two rotors are rotationally connected into the internal mixing box, a driving assembly is fixed to one side of the internal mixing box and connected with the rotors, supports are fixed to the two sides of the internal mixing box, and a lower top bolt is arranged below the internal mixing box, blocks a discharging opening in the lower end of the internal mixing box and is connected with the supports through lower telescopic rods. A material guiding assembly is arranged between the two supports, the upper end of the internal mixing box fixedly communicates with a vertical pipe, an upper top peg is slidably and hermetically connected into the vertical pipe, an upper telescopic rod is fixed to the upper end of the vertical pipe, the telescopic end of the upper telescopic rod is fixedly connected with the upper top peg, and a feeding assembly is arranged on the upper top peg. After a mixture is internally mixed, the rotating plate can be inclined through the electric telescopic rod, and materials discharged from the internal mixing box can be guided by the rotating plate after falling onto the rotating plate, so that the materials are convenient to discharge.
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Description

Technical Field

[0001] The utility model relates to the technical field of floor production, in particular to mixing equipment for floor production. Background Art

[0002] The production process of PVC flooring includes mixing, mixing, kneading, cutting of fabrics and transparent materials, laying, oil pressing, laminating, tempering, curing, molding, chamfering / grooving, quality inspection and packaging.

[0003] The internal mixing equipment for PVC floor production is a kind of equipment used for internal mixing of PVC floor raw materials, which has been widely used in the field of internal mixing machinery. When the existing internal mixing equipment for PVC floor production is used, the internal mixing motor is first started, and then the relative movement of the rotor is controlled by the gearbox, and then the raw materials are put into the internal mixing chamber of the internal mixing box, and the internal mixing is carried out by the rotation of the rotor.

[0004] In the prior art, such as the patent document with application number CN201921746980.4 and titled "A Mixing Equipment for PVC Floor Production", when working, the air pump motor is first started, and the air is subjected to dust removal treatment in the dust removal box through the action of the air pump, and then the air is subjected to the action of the desiccant in the drying box to remove moisture from the air, and then the air is heated by the heating tube in the heating box, and then the mixing motor is started, and then the relative movement of the first mixing wheel and the second mixing wheel is controlled by the gearbox, and then the raw materials are placed in the mixing chamber of the mixing box, and the first mixing wheel and the second mixing wheel are engaged and rotated for mixing. The technical solution of this patent uses the action of the air pump to make the air pass through the dust removal treatment in the dust removal box so that dust-free air enters the mixing chamber, preventing the mixing raw materials from being mixed with dust and improving reliability; the air is subjected to the action of the desiccant in the drying box to remove moisture from the air, preventing the mixing raw materials from being mixed with water and improving reliability. However, the first process of PVC floor production is mixing, and mixing requires mixing PVC powder, plasticizer, stabilizer, lubricant and filler. In the initial stage of mixing, there is PVC powder in the mixture that is not fully mixed with plasticizer, stabilizer, lubricant and filler. Blowing air into the mixing chamber during mixing can easily cause the PVC powder to fly out of the loading and unloading ports, thereby generating dust.

[0005] The patent document with application number CN201920696481.2 and titled "An internal mixer for the production of fire-resistant PVC film light box cloth that is easy to unload" discloses an internal mixer that is convenient for extruding and stirring materials and convenient for unloading. During operation, materials are added to the inside of the cavity through the feed port, and the second motor drives the threaded rod to rotate, thereby driving the pulley below the threaded rod to rotate, and the belt drives the pulley and threaded rod in front to rotate at the same time, and the threaded rod is driven to slide upward by rotating the threaded rod clockwise, so as to facilitate the sealing of the lower end of the cavity, and the first motor drives the rotating rod to rotate, thereby driving the first gear to rotate, and the first gear is meshed and connected with the second gear, thereby driving the second gear to rotate, and then it is convenient to drive the rotating rod on the right to rotate at the same time, so that the first rotor and the second rotor rotate in opposite directions, and by rotating the first rotor and the second rotor in opposite directions, it is convenient to extrude and stir the materials inside the cavity. In the process of internal mixing of the mixture, when the temperature rises, the amount of plasticizer cannot be effectively absorbed when it is large, so it should be added in batches. In the solution of this patent, when plasticizer needs to be added during the mixing process, the upper push pin needs to be moved upward and then the plasticizer is added into the cavity, so it is not convenient to add the plasticizer in batches. Utility Model Content

[0006] The technical problem to be solved by the utility model is to provide a floor production mixing device which is convenient for adding plasticizer into a sealed box in batches and can perform sealed mixing on the mixed material.

[0007] In order to achieve the above purpose, the technical solution provided by the utility model is:

[0008] The invention discloses an internal mixing equipment for floor production, comprising an internal mixing box, wherein two rotors are rotatably connected in the internal mixing box, a driving assembly is fixed on one side of the internal mixing box, the driving assembly is connected to the rotor, brackets are fixed on both sides of the internal mixing box, a lower ejector bolt is arranged below the internal mixing box, the lower ejector bolt blocks the discharge port at the lower end of the internal mixing box, the lower ejector bolt is connected to the bracket through a lower telescopic rod, a material guiding assembly is arranged between the two brackets, a vertical pipe is fixedly connected to the upper end of the internal mixing box, an upper ejector bolt is slidingly and sealably connected in the vertical pipe, a feed hopper is fixedly connected on the vertical pipe, an upper telescopic rod is slidingly and sealably connected in the vertical pipe, an upper telescopic rod is fixed to the upper end of the vertical pipe, the telescopic end of the upper telescopic rod is fixedly connected to the upper ejector bolt, a feeding assembly is arranged on the upper ejector bolt.

[0009] Specifically, the material guide assembly includes a rotating plate, an inner rod is fixed in the bracket, a support rod is fixed on the inner rod, the rotating plate is located between the two support rods, the rotating plate is rotatably connected to the support rod, the upper end of the electric telescopic rod is rotatably connected to the lower side of one end of the rotating plate, and the lower end of the electric telescopic rod is rotatably connected to any one of the brackets.

[0010] Specifically, the feeding assembly includes a blind hole opened at the lower end of the upper push bolt, an inner block is slidingly and sealingly connected in the lower end of the blind hole, an inner tube is fixed at the upper end of the inner block, a plurality of branch tubes are fixedly connected at the lower end of the inner tube, a piston ring is fixed at the upper end of the inner tube, the piston ring is slidingly and sealingly connected to the blind hole, a stopper is fixed in the blind hole above the piston ring, the lower end of the stopper contacts with the upper end of the inner tube, a plurality of cylinders are fixed in the blind hole above the piston ring, the telescopic rods of the cylinders are fixedly connected to the piston ring, a hose is fixed at the upper end of the upper push bolt, a channel is opened in the upper push bolt, one end of the channel is connected to the blind hole above the piston ring, and the other end of the channel is connected to the hose, and the hose passes through the hole at the upper end of the vertical pipe and extends to the outside of the vertical pipe.

[0011] Specifically, the plurality of branch pipes are evenly distributed according to the circumference of the axis of the inner pipe.

[0012] Specifically, the hose is a high-pressure resistant corrugated tube.

[0013] Specifically, the lower end of the inner block is flush with the lower end of the upper push bolt, and the upper end of the inner tube is flush with the upper end of the piston ring.

[0014] Specifically, the upper end of the lower telescopic rod is fixedly connected to the lower push bolt, and the lower end of the lower telescopic rod is fixedly connected to the bracket.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. After the mixed material is kneaded, the utility model can tilt the rotating plate through the electric telescopic rod. After the material discharged from the mixing box falls onto the rotating plate, the rotating plate can guide the material to facilitate the discharge.

[0017] 2. When it is necessary to add plasticizer to the internal mixing box in batches, the cylinder can be started to withdraw the inner block from the blind hole, and the branch pipe can be connected to the internal mixing box. The plasticizer enters the blind hole above the piston ring through the hose and the channel, and the hose is pressurized. The plasticizer can be sprayed out through the branch pipe and enter the internal mixing box.

[0018] 3. The upper end of the inner tube is flush with the upper end of the piston ring, which can prevent the plasticizer from being retained in the blind hole and ensure the amount of plasticizer added. The block can block the upper end of the inner tube. During the mixing process, when the inner block is pressurized, it can reduce the pressure received by the cylinder and prevent the cylinder from being damaged by excessive pressure.

[0019] 4. When adding plasticizer to the mixer in batches, it can reduce the amount of air that the mixture contacts, reduce the moisture content in the mixer, and improve the mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the utility model.

[0021] Figure 2 It is a cross-sectional view of the utility model.

[0022] Figure 3 for Figure 2 Magnified view of area A.

[0023] The names of the parts in the attached drawings are:

[0024] 1 secret refining box

[0025] 2 Bracket

[0026] 3 Inner rod

[0027] 4 rods

[0028] 5 Transfer

[0029] 6 Riser

[0030] 7 Feed hopper

[0031] 8 Upper telescopic rod

[0032] 9 Hose

[0033] 10 Rotor

[0034] 11. Drive components

[0035] 12 top bolt

[0036] 13 Lower bolt

[0037] 14 Lower telescopic rod

[0038] 15 Electric telescopic rod

[0039] 16 channels

[0040] 17 Blind hole

[0041] 18 Inner Block

[0042] 19 Inner tube

[0043] 20 In charge

[0044] 21 Piston ring

[0045] 22 Stopper

[0046] 23 cylinders. DETAILED DESCRIPTION

[0047] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0048] Embodiment 1:

[0049] Reference Figure 1-Figure 3 As shown, the internal mixing equipment for floor production includes an internal mixing box 1, in which two rotors 10 are rotatably connected, and a driving assembly 11 is fixed to one side of the internal mixing box 1, and the driving assembly 11 is connected to the rotors 10. The speed ratio of the two rotors 10 is 1:1.16.

[0050] Brackets 2 are fixed on both sides of the internal mixing box 1. A lower top bolt 13 is provided below the internal mixing box 1, and the lower top bolt 13 blocks the discharge port at the lower end of the internal mixing box 1. The lower top bolt 13 is connected to the bracket 2 through a lower telescopic rod 14. Specifically, the upper end of the lower telescopic rod 14 is fixedly connected to the lower top bolt 13, and the lower end of the lower telescopic rod 14 is fixedly connected to the bracket 2.

[0051] The upper end of the internal mixer 1 is fixedly connected with a standpipe 6, and an upper push bolt 12 is slidably sealed in the standpipe 6. A feed hopper 7 is fixedly connected to the standpipe 6. An upper push bolt 12 is slidably sealed in the standpipe 6, and an upper telescopic rod 8 is fixedly connected to the upper telescopic end of the upper telescopic rod 8 and fixedly connected to the upper push bolt 12.

[0052] The upper ejector pin 12 is provided with a feeding assembly.

[0053] The feeding assembly includes a blind hole 17 opened at the lower end of the upper push bolt 12, and an inner block 18 is slidably and sealably connected in the lower end of the blind hole 17, and the lower end of the inner block 18 is flush with the lower end of the upper push bolt 12. An inner tube 19 is fixed to the upper end of the inner block 18. A plurality of branch pipes 20 are fixedly connected to the lower end of the inner tube 19. The plurality of branch pipes 20 are evenly distributed according to the circumference of the axis of the inner tube 19. A piston ring 21 is fixed to the upper end of the inner tube 19, and the upper end of the inner tube 19 is flush with the upper end of the piston ring 21. The piston ring 21 is slidably and sealably connected to the blind hole 17. A stopper 22 is fixed in the blind hole 17 above the piston ring 21, and the lower end of the stopper 22 contacts the upper end of the inner tube 19. A plurality of cylinders 23 are fixed in the blind hole 17 above the piston ring 21, and the telescopic rods of the cylinders 23 are fixedly connected to the piston ring 21. A hose 9 is fixed to the upper end of the upper push bolt 12, and a channel 16 is opened in the upper push bolt 12. One end of the channel 16 is connected to the blind hole 17 above the piston ring 21, and the other end of the channel 16 is connected to the hose 9. The hose 9 passes through the hole at the upper end of the standpipe 6 and extends to the outside of the standpipe 6. The hose 9 is a high-pressure resistant corrugated pipe.

[0054] PVC powder, plasticizer, stabilizer, lubricant and filler are mixed to form a mixture. The mixture is added to the internal mixing box 1 through the feed hopper 7 and the riser 6. Then the upper telescopic rod 8 is started, so that the upper push bolt 12 moves downward in the riser 6. During the downward movement of the upper push bolt 12, the mixture in the riser 6 can be pressed into the internal mixing box 1. When the upper push bolt 12 moves downward into place, the opening at the upper end and the discharge port at the lower end of the internal mixing box 1 are blocked by the upper push bolt 12 and the lower push bolt 13 respectively. The drive assembly 11 is started, and the drive assembly 11 drives the two rotors 10 to rotate. During the rotation of the two rotors 10, the mixture in the internal mixing box 1 is sealed and internally mixed.

[0055] When plasticizer needs to be added during the internal mixing process, the cylinder 23 is started to withdraw the inner block 18 from the blind hole 17, and the branch pipe 20 is connected to the internal mixing box 1. The plasticizer enters the blind hole 17 above the piston ring 21 through the hose 9 and the channel 16, and the hose 9 is pressurized, so that the plasticizer can be dispersed and flow out through the branch pipe 20 and enter the internal mixing box 1.

[0056] The hose 9 can be connected to a metering pump, and a quantitative amount of plasticizer is added into the internal mixing box 1 by the metering pump.

[0057] After the plasticizer is filled, the cylinder 23 is started to move the inner block 18 upward and block the lower end of the blind hole 17 to prevent the mixed material from contacting the branch pipe 20 and causing the branch pipe 20 to be blocked.

[0058] The upper end of the inner tube 19 is flush with the upper end of the piston ring 21, which can prevent the plasticizer from being retained in the blind hole 17 and ensure the amount of plasticizer added. The block 22 can block the upper end of the inner tube 19. During the banburying process, when the inner block 18 is pressurized, the pressure received by the cylinder 23 can be reduced, which can prevent the cylinder 23 from being damaged by excessive pressure.

[0059] Embodiment 2:

[0060] Based on Example 1, refer to Figure 2 As shown, a material guiding component is arranged between the two brackets 2 .

[0061] The material guide assembly includes a rotating plate 5, an inner rod 3 is fixed in each bracket 2, a support rod 4 is fixed on the inner rod 3, the rotating plate 5 is located between the two support rods 4, the rotating plate 5 is rotatably connected to the support rod 4, the upper end of the electric telescopic rod 15 is rotatably connected to the lower side of one end of the rotating plate 5, and the lower end of the electric telescopic rod 15 is rotatably connected to any bracket 2. In this embodiment, the upper end of the electric telescopic rod 15 is rotatably connected to the lower side of the left end of the rotating plate 5, and the lower end of the electric telescopic rod 15 is rotatably connected to the bracket 2 on the rear side.

[0062] After the banburying is completed, the lower telescopic rod 14 is started, so that the lower push bolt 13 is withdrawn from the discharge port of the banburying box 1, and the mixed material after the banburying is completed can enter the rotating plate 5 through the discharge port, and the discharge direction of the mixed material is determined, and then the electric telescopic rod 15 is started to make one end of the rotating plate 5 tilt downward, and the mixed material on it can be guided after one end of the rotating plate 5 tilts downward. In this embodiment, when the electric telescopic rod 15 is shortened, the left end of the rotating plate 5 tilts downward, and the mixed material on the upper end of the rotating plate 5 will slide to the left. When the electric telescopic rod 15 is extended, the right end of the rotating plate 5 tilts downward, and the mixed material on the upper end of the rotating plate 5 will slide to the right.

[0063] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0064] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0065] A person skilled in the art will appreciate that all or part of the steps in the above-mentioned embodiment method can be completed by instructing related hardware through a program, and the program can be stored in a computer-readable storage medium, such as ROM / RAM, a disk, an optical disk, etc.

[0066] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A mixing device for floor production, comprising a mixing box (1), wherein two rotors (10) are rotatably connected in the mixing box (1), a driving assembly (11) is fixed on one side of the mixing box (1), the driving assembly (11) is connected to the rotor (10), and brackets (2) are fixed on both sides of the mixing box (1), characterized in that: A lower push bolt (13) is arranged below the internal mixing box (1), and the lower push bolt (13) blocks the discharge port at the lower end of the internal mixing box (1). The lower push bolt (13) is connected to the bracket (2) through a lower telescopic rod (14). A material guide assembly is arranged between the two brackets (2). The upper end of the internal mixing box (1) is fixedly connected to a standpipe (6), and an upper push bolt (12) is slidably and sealably connected inside the standpipe (6). A feed hopper (7) is fixedly connected to the standpipe (6). An upper telescopic rod (8) is fixedly arranged on the upper end of the standpipe (6), and the telescopic end of the upper telescopic rod (8) is fixedly connected to the upper push bolt (12). A feeding assembly is arranged on the upper push bolt (12).

2. The flooring production mixing equipment according to claim 1, characterized in that: The material guide assembly comprises a rotating plate (5), an inner rod (3) is fixed inside each bracket (2), a support rod (4) is fixed on the inner rod (3), the rotating plate (5) is located between the two support rods (4), the rotating plate (5) is rotatably connected to the support rod (4), the upper end of the electric telescopic rod (15) is rotatably connected to the lower side of one end of the rotating plate (5), and the lower end of the electric telescopic rod (15) is rotatably connected to any bracket (2).

3. The flooring production mixing equipment according to claim 1, characterized in that: The feeding assembly comprises a blind hole (17) provided at the lower end of the upper push bolt (12); an inner block (18) is slidably and sealably connected in the lower end of the blind hole (17); an inner tube (19) is fixed at the upper end of the inner block (18); a plurality of branch tubes (20) are fixedly connected at the lower end of the inner tube (19); a piston ring (21) is fixed at the upper end of the inner tube (19); the piston ring (21) is slidably and sealably connected to the blind hole (17); a stopper (22) is fixed in the blind hole (17) above the piston ring (21); the lower end of the stopper (22) is connected to the inner tube (19); 9), a plurality of cylinders (23) are fixed in the blind hole (17) above the piston ring (21), the telescopic rods of the cylinders (23) are fixedly connected to the piston ring (21), a hose (9) is fixed to the upper end of the upper push bolt (12), a channel (16) is opened in the upper push bolt (12), one end of the channel (16) is connected to the blind hole (17) above the piston ring (21), and the other end of the channel (16) is connected to the hose (9), and the hose (9) passes through the hole at the upper end of the standpipe (6) and extends to the outside of the standpipe (6).

4. The mixing equipment for floor production according to claim 3, characterized in that: The plurality of branch pipes (20) are evenly distributed around the circumference of the axis of the inner pipe (19).

5. The mixing equipment for floor production according to claim 3, characterized in that: The hose (9) is a high-pressure resistant corrugated tube.

6. The mixing equipment for floor production according to claim 3, characterized in that: The lower end of the inner block (18) is flush with the lower end of the upper push bolt (12), and the upper end of the inner tube (19) is flush with the upper end of the piston ring (21).

7. The internal mixing equipment for floor production according to claim 1, characterized in that: The upper end of the lower telescopic rod (14) is fixedly connected to the lower push bolt (13), and the lower end of the lower telescopic rod (14) is fixedly connected to the bracket (2).

Citation Information

Patent Citations

  • Convenient-to-unload internal mixer for producing fire-resistant PVC (polyvinyl chloride) film lamp box fabric

    CN209903663U

  • Internal mixing equipment for PVC floor production

    CN211030784U