Internal force column support forming machine based on leftover material processing

Abstract

The utility model relates to the technical field of forming machines, in particular to an internal force column support forming machine based on leftover material processing, which comprises a hot melting casting machine, an internal force column support lower die and an internal force column support upper die, the internal force column support lower mold is in sliding fit with the horizontal sliding frame, a through pouring hole matched with the pouring mechanism is formed in the top of the internal force column support upper mold, and discharging structures are arranged on the left side and the right side of the horizontal sliding frame correspondingly. The internal force column support forming device can rapidly reach the position below a pouring mechanism, the problem that position calibration needs to be repeated is solved, meanwhile, material taking is convenient and fast, time and labor are saved, and meanwhile the forming efficiency of an internal force column support is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of forming machines, in particular to an internal force column bracket forming machine based on scrap material processing. Background Art

[0002] The internal force column bracket is generally formed in one go by pouring. Since scraps will be generated when processing other workpieces, in order to reduce material waste and recycle the scraps, the scraps are generally put into a hot melt pouring machine, and then the hot melt pouring solution is poured into the internal column bracket mold. After it is cooled and formed, it is taken out. However, when the existing internal force column bracket is formed, the mold is generally placed under the hot melt pouring machine, and the pouring solution is poured into the mold. After it is cooled, a set of molds is manually opened to take out the internal column bracket. This method not only requires calibration of the mold and the hot melt pouring machine, but also involves the situation where it is difficult to take out the material. For this reason, a method is designed that can quickly reach the bottom of the pouring mechanism, which solves the problem of repeated position calibration. At the same time, it is convenient to take out materials, saves time and effort, and improves the forming efficiency of the internal force column bracket. Utility Model Content

[0003] 1. Technical issues to be solved

[0004] In view of the shortcomings of the prior art, the utility model provides an internal force column bracket forming machine based on scrap processing, which can quickly reach under the pouring mechanism, solving the problem of repeated position calibration. At the same time, it is convenient to take materials, saving time and effort while improving the forming efficiency of the internal force column bracket.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an internal force column bracket forming machine based on scrap processing, comprising a hot melt pouring machine with a pouring mechanism at the bottom and a lower mold and an upper mold of an internal force column bracket that are compatible with each other, a horizontal slide is arranged below the pouring mechanism, the lower mold of the internal force column bracket slides with the horizontal slide, a through pouring hole compatible with the pouring mechanism is opened on the top of the upper mold of the internal force column bracket, and a unloading structure is arranged on the left and right sides of the horizontal slide, the unloading structure comprises a lifting mechanism compatible with the upper mold of the internal force column bracket and a pushing mechanism compatible with the lower mold of the internal force column bracket, the lifting mechanism is used to lift the upper mold of the internal force column bracket from the lower mold of the internal force column bracket, and the pushing mechanism is used to push the inner column bracket casting in the lower mold of the internal force column bracket out of the lower mold of the internal force column bracket.

[0007] Preferably, the ejection mechanism includes a lifting drive cylinder 2 fixedly mounted on a horizontal slide, a plug plate is fixedly mounted on the top output end of the lifting drive cylinder 2, and slots matching the plug plate are provided on the left and right sides of the mold on the internal force column bracket.

[0008] Preferably, the ejection mechanism includes a lifting drive cylinder 1 fixedly installed on the bottom of the horizontal slide through a U-shaped frame, and a ejection block is embedded in the mold under the internal force column bracket and is sealed and slidably matched with the ejection block. A through hole that is compatible with the output shaft of the lifting drive cylinder 2 is opened at the bottom of the mold under the internal force column bracket, and the through hole is located directly below the ejection block.

[0009] Preferably, the pouring mechanism comprises a pouring pipe fixedly connected to the bottom of the hot melt pouring machine, the through pouring holes are arranged in plurality, the pouring pipe is connected to a plurality of pouring branches, and valves are installed on the pouring branches.

[0010] Preferably, the top of the hot melt pouring machine is fixedly connected to a scrap material input trough, and two horizontally cross-arranged rotating frames are rotatably connected in the scrap material input trough.

[0011] Preferably, the hot melt pouring machine is also provided with a stirring structure, which includes a stirring mechanism rotatably connected to the inside of the hot melt pouring machine, and a stirring motor is fixedly installed on the top of the hot melt pouring machine through a mounting frame, and the output shaft of the stirring motor is connected to the stirring mechanism through a transmission belt.

[0012] Preferably, a confluence groove is provided above the through pouring hole.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides an internal force column bracket forming machine based on scrap processing, which has the following beneficial effects:

[0015] The internal force column bracket forming machine based on scrap processing pours the scrap into a hot melt pouring machine for hot melting, so that a solution can be poured into the lower mold of the internal force column bracket and the upper mold of the internal force column bracket through a pouring mechanism, thereby facilitating the preparation of a one-time pouring-molded internal column bracket. Through the cooperation of a horizontal slide and the lower mold of the internal force column bracket, the lower mold of the internal force column bracket and the upper mold of the internal force column bracket can be moved horizontally as a whole, so that they can quickly reach directly under the pouring mechanism, thereby solving the problem of repeated position calibration. By arranging unloading mechanisms on both sides of the horizontal slide, it is convenient to move the lower mold of the internal force column bracket and the upper mold of the internal force column bracket away from directly under the pouring mechanism and reach When the inner column bracket casting is on both sides, the cooled and formed inner column bracket casting is taken out from between the lower mold of the inner force column bracket and the upper mold of the inner force column bracket. When taking it out, the upper mold of the inner force column bracket can be lifted up by the lifting mechanism first, and then the inner column bracket casting can be lifted up from the lower mold of the internal force column bracket by the lifting mechanism, and the inner column bracket casting can be directly taken down. The material removal is more convenient, which saves time and labor, and improves the forming efficiency of the internal force column bracket. The internal force column bracket forming machine based on scrap processing can quickly reach the bottom of the casting mechanism, which solves the problem of repeated position calibration. At the same time, the material removal is convenient, which saves time and labor while improving the forming efficiency of the internal force column bracket. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the utility model from other perspectives as a whole;

[0018] Figure 3 It is a schematic diagram of a partial cross-section of the structure of the lower mold of the internal force column support, the upper mold of the internal force column support and the top block of the utility model;

[0019] Figure 4 It is a structural schematic diagram of a partial section of the hot melt pouring machine and the stirring structure of the utility model.

[0020] Markings in the attached drawings: 1. hot melt pouring machine; 2. horizontal slide; 3. lower mold of internal force column bracket; 4. upper mold of internal force column bracket; 5. top block; 6. confluence trough; 7. plug column; 8. slot; 9. U-shaped frame; 10. lifting drive cylinder one; 11. lifting drive cylinder two; 12. plug plate; 13. scrap material input trough; 14. rotating frame; 15. pouring pipe; 16. pouring branch pipe; 17. valve; 18. stirring motor; 19. stirring mechanism; 20. transmission belt. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example:

[0023] See also Figure 1-4 A forming machine for an internal force column bracket based on processing of scraps, comprising a hot melt pouring machine 1 with a pouring mechanism at the bottom, and a lower mold 3 of the internal force column bracket and an upper mold 4 of the internal force column bracket adapted to each other, a horizontal slide 2 is arranged below the pouring mechanism, the lower mold 3 of the internal force column bracket is slidably matched with the horizontal slide 2, a through pouring hole adapted to the pouring mechanism is opened on the top of the upper mold 4 of the internal force column bracket, and a discharge structure is arranged on both sides of the horizontal slide 2, the discharge structure comprises a lifting mechanism adapted to the upper mold 4 of the internal force column bracket and a ramming mechanism adapted to the lower mold 3 of the internal force column bracket, and the lifting mechanism is used to lift the upper mold 4 of the internal force column bracket from the internal force column bracket to the upper mold 4 of the internal force column bracket. The column bracket lower mold 3 is lifted up, and the ejecting mechanism is used to eject the inner column bracket casting in the inner force column bracket lower mold 3 from the inner force column bracket lower mold 3. Furthermore, the inner force column bracket lower mold 3 is fixedly installed with a plug column 7 compatible with the inner force column bracket upper mold 4. The bottom of the inner force column bracket upper mold 4 is provided with a positioning hole compatible with the plug column 7, which is convenient for the coordination of the inner force column bracket lower mold 3 and the inner force column bracket upper mold 4. The inner force column bracket lower mold 3 and the inner force column bracket upper mold 4 can be set as two groups, which are reserved for each other to further improve the molding efficiency. Furthermore, the horizontal slide 2 can be fixedly connected to the hot melt casting machine 1.

[0024] Specifically, the lifting mechanism includes a lifting drive cylinder 11 fixedly installed on the horizontal slide 2, and a plug plate 12 is fixedly installed on the top output end of the lifting drive cylinder 11. Slots 8 compatible with the plug plate 12 are provided on the left and right sides of the mold 4 on the internal force column bracket. Through the cooperation of the plug plate 12 and the slot 8, the plug plate 12 is turned over and inserted into the slot 8, and then the lifting drive cylinder 11 is used to facilitate the mold 4 on the internal force column bracket to be lifted up through the plug plate 12.

[0025] Specifically, the ejection mechanism includes a lifting drive cylinder 10 fixedly installed at the bottom of the horizontal slide 2 through a U-shaped frame 9, and a top block 5 is embedded in the lower mold 3 of the internal force column bracket and is sealed and slidably matched. A through hole compatible with the output shaft of the lifting drive cylinder 11 is opened at the bottom of the lower mold 3 of the internal force column bracket, and the through hole is located directly below the top block 5. When the through hole moves to directly below the lifting drive cylinder 10, the lifting drive cylinder 10 can penetrate the through hole and then push the top block 5 upward, which is convenient for ejecting the top block 5 out of the lower mold 3 of the internal force column bracket, thereby ejecting the inner support bracket casting from the lower mold 3 of the internal force column bracket.

[0026] Specifically, the pouring mechanism includes a pouring pipe 15 fixedly connected to the bottom of the hot melt pouring machine 1, and a plurality of through pouring holes are provided. The pouring pipe 15 is connected to a plurality of pouring branches 16, and a valve 17 is installed on the pouring branch 16. When the through pouring hole moves to the bottom of the pouring branch 16, the valve 17 is opened to discharge the pouring solution in the hot melt pouring machine 1 from the pouring pipe 15 and fall into the through pouring hole through the pouring branch 16 to the gap between the lower mold 3 of the internal force column bracket and the upper mold 4 of the internal force column bracket.

[0027] Specifically, the top of the hot-melt pouring machine 1 is fixedly connected to a scrap material input trough 13, and two horizontally cross-arranged rotating frames 14 are rotatably connected in the scrap material input trough 13. The scrap material input trough 13 is convenient for adding scraps into the hot-melt pouring machine 1 from the top of the hot-melt pouring machine 1, and the two horizontally cross-arranged rotating frames 14 facilitate the scraps to fall into the hot-melt pouring machine 1 through the two rotating frames 14, while avoiding splashing of the pouring solution.

[0028] Specifically, the hot melt pouring machine 1 is also provided with a stirring structure, which includes a stirring mechanism 19 rotatably connected to the inside of the hot melt pouring machine 1. A stirring motor 18 is fixedly installed on the top of the hot melt pouring machine 1 through a mounting frame. The output shaft of the stirring motor 18 is connected to the stirring mechanism 19 through a transmission belt 20. When the stirring motor 18 is started, the stirring mechanism 19 is driven to rotate through the cooperation of the transmission belt 20, so that stirring can be performed while adding scraps, thereby accelerating the melting of the scraps.

[0029] Specifically, a confluence groove 6 is provided above the through casting hole, and the confluence groove 6 is provided to facilitate the confluence of the casting solution.

[0030] When in use, a group of internal force column support lower mold 3 and internal force column support upper mold 4 are slid to the bottom of the pouring mechanism, so that the through pouring hole is aligned with the pouring mechanism up and down, and then the pouring solution is poured between the internal force column support lower mold 3 and the internal force column support upper mold 4 through the pouring mechanism. After pouring, the internal force column support lower mold 3 and the internal force column support upper mold 4 are pushed to one side as a whole until the internal force column support upper mold 4 is inserted into the lifting mechanism. After it is cooled and formed, the internal force column support upper mold 4 is lifted up by the lifting mechanism, and then the inner column support casting is ejected from the internal force column support lower mold 3 by the ejecting mechanism, and then the inner column support casting can be taken down, and then the ejecting mechanism and the lifting mechanism are reset in turn, and then the internal force column support upper mold 4 falls back into the internal force column support lower mold 3, and then the internal force column support lower mold 3 and the internal force column support upper mold 4 are moved as a whole to the bottom of the pouring mechanism, and the above operation can be repeated.

[0031] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.

[0032] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).

[0033] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.

[0034] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. An internal force column bracket forming machine based on scrap processing, characterized in that: The invention comprises a hot melt pouring machine (1) with a pouring mechanism at the bottom, and a lower mold (3) and an upper mold (4) of an internal force column support that are compatible with each other. A horizontal slide (2) is arranged below the pouring mechanism. The lower mold (3) of the internal force column support is slidably matched with the horizontal slide (2). A through pouring hole compatible with the pouring mechanism is opened on the top of the upper mold (4) of the internal force column support. Both left and right sides of the horizontal slide (2) are provided with a discharge structure. The discharge structure comprises a lifting mechanism compatible with the upper mold (4) of the internal force column support and a jacking mechanism compatible with the lower mold (3) of the internal force column support. The lifting mechanism is used to lift the upper mold (4) of the internal force column support from the lower mold (3) of the internal force column support, and the jacking mechanism is used to eject the inner column support casting in the lower mold (3) of the internal force column support from the lower mold (3) of the internal force column support.

2. The internal force column bracket forming machine based on scrap processing according to claim 1 is characterized in that: The ejection mechanism comprises a lifting drive cylinder 2 (11) fixedly mounted on a horizontal slide (2); a plug plate (12) is fixedly mounted on the top output end of the lifting drive cylinder 2 (11); and slots (8) adapted to the plug plate (12) are provided on both left and right sides of the mold (4) on the internal force column support.

3. The internal force column bracket forming machine based on scrap processing according to claim 2 is characterized in that: The ejection mechanism comprises a lifting drive cylinder (10) fixedly mounted on the bottom of a horizontal slide (2) via a U-shaped frame (9); a ejection block (5) is embedded in a sealed sliding manner inside the mold (3) under the internal force column support; a through hole matching the output shaft of the lifting drive cylinder (11) is provided at the bottom of the mold (3) under the internal force column support, and the through hole is located directly below the ejection block (5).

4. The internal force column bracket forming machine based on scrap processing according to claim 3 is characterized in that: The pouring mechanism comprises a pouring pipe (15) fixedly connected to the bottom of the hot melt pouring machine (1), the through pouring holes are arranged in plurality, the pouring pipe (15) is connected to a plurality of pouring branches (16), and the pouring branches (16) are provided with valves (17).

5. The internal force column bracket forming machine based on scrap processing according to claim 4 is characterized in that: The top of the hot melt pouring machine (1) is fixedly connected to a scrap material input trough (13), and two horizontally cross-arranged rotating frames (14) are rotatably connected in the scrap material input trough (13).

6. The internal force column bracket forming machine based on scrap processing according to claim 5 is characterized in that: The hot melt pouring machine (1) is also provided with a stirring structure, the stirring structure comprising a stirring mechanism (19) rotatably connected to the inside of the hot melt pouring machine (1), a stirring motor (18) is fixedly mounted on the top of the hot melt pouring machine (1) via a mounting frame, and the output shaft of the stirring motor (18) is connected to the stirring mechanism (19) via a transmission belt (20).

7. The internal force column bracket forming machine based on scrap processing according to claim 6 is characterized in that: A confluence groove (6) is provided above the through pouring hole.

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