Injection mold for foam box processing
By designing the structure of the cooling box, water storage chamber and liquid storage box in the foam box injection mold, combined with real-time monitoring of transparent windows, the problem of low mold release efficiency caused by poor cooling effect in the existing technology is solved, and the foam box is realized Rapid molding and efficient mold release.
Patent Information
- Application Number
- CN202421179197.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-28
AI Technical Summary
The cooling system of existing foam box injection molds cannot quickly cool down the inner wall of the groove, resulting in low demolding efficiency.
An injection mold including a cooling box, a water storage chamber, a liquid storage box and a transparent window was designed. The structure of the cooling box, a water storage chamber, and a liquid storage box can achieve rapid cooling of the inner wall of the molding cavity and the outer wall of the upper mold, and through Transparent windows monitor the cooling liquid capacity in real time to ensure the effective operation of the cooling system.
The rapid solidification and curing of foam materials is achieved, the molding cycle is shortened, the mold release efficiency is improved, and the production interruption or mold temperature is avoided due to insufficient coolant.
Smart Images

Figure CN222328960U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foam box molds, in particular to an injection mold for foam box processing. Background Art
[0002] Foam boxes are box-type packaging containers made of foam plastic. Plastic foam is a plastic with many tiny pores inside. Foam boxes are used for food, beverages, clean vegetables, seafood, dairy products, butter, chocolate, biological agents, vaccines, chemical raw materials and all other products that require low-temperature refrigerated transportation. The processing and production of foam boxes requires the use of corresponding injection molds for processing.
[0003] For example, an injection mold for integrally forming a foam box with publication number CN216635198U comprises a box body, the top of the box body is bolted to a chassis, the inner cavity of the chassis is provided with a cooling assembly, a lower mold is bolted at the center of the top of the chassis, a through groove is provided on the top of the chassis, and the through groove is located at the bottom of the lower mold, a support plate is bolted to the right side of the top of the chassis, a top plate is bolted to the top of the support plate, and a cylinder is bolted to the bottom of the top plate, the piston rod of the cylinder is bolted to the upper mold, a pressing module is bolted at the center of the bottom of the upper mold, a groove is provided on the top of the lower mold, and an injection channel is provided on the left side of the top of the upper mold, and the cooling effect of the injection mold is improved by using a cooling fan, a connecting plate, a nozzle, a water pump and a water outlet pipe, and a simultaneous cooling method of air cooling and water cooling is used, thereby shortening the molding time of the foam box, making it easy to remove the foam box, and preventing the foam box from deformation.
[0004] However, based on the working principle proposed in the above patent, the applicant believes that the cooling system of the above device can only cool the bottom of the lower mold, but cannot quickly cool the inner wall of the groove, which leads to a decrease in the demolding efficiency of the foam box.
[0005] Therefore, a foam box processing injection mold is proposed to address the above problems. Utility Model Content
[0006] In order to make up for the shortcomings of the prior art, the problem of reduced demoulding efficiency caused by poor cooling effect, the utility model provides an injection mold for foam box processing.
[0007] The technical solution adopted by the utility model to solve its technical problems is: an injection mold for foam box processing, comprising a bottom plate and a connecting plate, vertical blocks are fixedly installed on both sides of the top of the bottom plate, a support plate is fixedly installed on the top of the vertical block, a cooling box is fixedly installed on the top of the support plate, a water storage cavity is opened in the middle part of the top of the cooling box, a positioning plate is fixedly installed on the top of the cooling box, a molding cavity is fixedly installed in the middle part of the bottom of the positioning plate, a liquid storage box is fixedly installed on the bottom of the connecting plate, and a molding upper mold is fixedly installed on the bottom of the liquid storage box.
[0008] Preferably, a water tank is fixedly installed in the middle part of the top of the base plate, an L-plate is fixedly installed in the inner cavity of the water tank, and a water pump is fixedly installed on the top of the L-plate.
[0009] Preferably, a water inlet pipe is fixedly installed at the bottom of the water pump, and a drain pipe is fixedly installed on one side of the water pump.
[0010] Preferably, a three-way joint is fixedly mounted on one end of the drain pipe, and a diversion hose is fixedly mounted on the top and one side of the three-way joint.
[0011] Preferably, a return pipe is fixedly installed on one side of the water tank, and a transparent window is fixedly installed on one side of the front side of the water tank.
[0012] Preferably, columns are fixedly mounted on the four corners of the top of the bottom plate, and a top plate is fixedly mounted on the top of the columns.
[0013] Preferably, a cylinder is fixedly mounted on the middle portion of the top of the top plate, a telescopic rod is fixedly mounted on the bottom of the cylinder, and the bottom of the telescopic rod is fixedly connected to the connecting plate.
[0014] The beneficial effects of the utility model are:
[0015] 1. The utility model realizes the function of cooling the inner wall of the molding cavity and the outer wall of the upper mold through the structural design of the cooling box, the water storage chamber, and the liquid storage box, and through the mutual cooperation between the structures, thereby promoting the rapid solidification and curing of the foam material during the injection molding process, thereby shortening the molding cycle, and achieving the purpose of rapid demolding of the foam box after molding. In summary, the problem of reduced demolding efficiency due to poor cooling effect is solved.
[0016] 2. The utility model provides a transparent window, which facilitates real-time observation of the coolant capacity inside the water tank, thereby avoiding production interruption or excessive mold temperature caused by insufficient coolant. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 This is a schematic diagram of the front three-dimensional structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the planar cross-sectional structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the upper mold structure when viewed from above of the utility model;
[0021] Figure 4 It is a partial enlarged structural schematic diagram of the utility model;
[0022] Figure 5 It is a schematic diagram of the structure inside the water storage tank of the utility model.
[0023] In the figure: 1. bottom plate; 2. connecting plate; 3. vertical block; 4. supporting plate; 5. cooling box; 6. water storage chamber; 7. positioning plate; 8. forming chamber; 9. liquid storage box; 10. forming upper mold; 11. water storage tank; 12. L plate; 13. water pump; 14. water inlet pipe; 15. drain pipe; 16. three-way joint; 17. diverter hose; 18. return pipe; 19. transparent window; 20. column; 21. top plate; 22. cylinder; 23. telescopic rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The following is combined with Figure 1-5 To further explain this application in detail,
[0026] The embodiment of the present application discloses an injection mold for foam box processing, including a base plate 1 and a connecting plate 2, vertical blocks 3 are fixedly installed on both sides of the top of the base plate 1, a support plate 4 is fixedly installed on the top of the vertical block 3, a cooling box 5 is fixedly installed on the top of the support plate 4, a water storage cavity 6 is opened in the middle part of the top of the cooling box 5, a positioning plate 7 is fixedly installed on the top of the cooling box 5, a molding cavity 8 is fixedly installed in the middle part of the bottom of the positioning plate 7, a liquid storage box 9 is fixedly installed on the bottom of the connecting plate 2, and a molding upper mold 10 is fixedly installed on the bottom of the liquid storage box 9.
[0027] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 Through the structural design of the cooling box 5, the water storage chamber 6, and the liquid storage box 9, and through the mutual cooperation between the structures, the function of cooling the inner wall of the molding cavity 8 and the outer wall of the upper mold is achieved, thereby promoting the rapid solidification and curing of the foam material during the injection molding process, thereby shortening the molding cycle, and achieving the purpose of rapid demolding of the foam box after molding. In summary, the problem of reduced demolding efficiency due to poor cooling effect is solved.
[0028] A water storage tank 11 is fixedly installed in the middle part of the top of the bottom plate 1 , an L-plate 12 is fixedly installed in the inner cavity of the water storage tank 11 , and a water pump 13 is fixedly installed on the top of the L-plate 12 .
[0029] Reference Figure 1 , Figure 2 , Figure 5 The water storage tank 11 facilitates the carrying of the coolant, and the structural design of the water pump 13 realizes the function of pressurizing the coolant, thereby allowing the coolant to be released quickly.
[0030] A water inlet pipe 14 is fixedly installed at the bottom of the water pump 13 , and a drain pipe 15 is fixedly installed at one side of the water pump 13 .
[0031] Reference Figure 1 , Figure 2 and Figure 5 The coolant is initially transported through the water inlet pipe 14 and the drain pipe 15.
[0032] A three-way joint 16 is fixedly installed at one end of the drainage pipe 15 , and a diversion hose 17 is fixedly installed on the top and one side of the three-way joint 16 .
[0033] Reference Figure 1 and Figure 2 The coolant is guided by the three-way joint 16 and the diverter hose 17, so that the cooling liquid is released to the area to be cooled.
[0034] A return pipe 18 is fixedly installed on one side of the water storage tank 11 , and a transparent window 19 is fixedly installed on one side of the front side of the water storage tank 11 .
[0035] Reference Figure 2 and Figure 5 The reflux pipe 18 is used to guide the coolant so that it can flow back for reuse. The transparent window 19 is used to observe the coolant capacity inside the water tank 11 in real time to avoid production interruptions or excessive mold temperature caused by insufficient coolant.
[0036] The four corners of the top of the bottom plate 1 are fixedly mounted with columns 20 , and the top plate 21 is fixedly mounted on the top of the columns 20 .
[0037] Reference Figure 1 and Figure 2 , the top plate 21 facilitates the bearing of the cylinder 22 .
[0038] A cylinder 22 is fixedly installed at the middle part of the top of the top plate 21 , a telescopic rod 23 is fixedly installed at the bottom of the cylinder 22 , and the bottom of the telescopic rod 23 is fixedly connected to the connecting plate 2 .
[0039] Reference Figure 1 and Figure 2 The cylinder 22 is used to control the lifting of the upper mold, thereby achieving the purpose of foam box molding.
[0040] Working principle: When using this device, the cylinder 22 lowers the upper mold through the telescopic rod 23, closes the opening of the molding cavity 8 through the molding upper mold 10, guides the foam box material into the molding cavity 8 through the injection port opened on one side of the positioning plate 7, and limits the foam box material through the molding upper mold 10 and the molding cavity 8. After being limited, the foam box material becomes a fixed shape, and the water pump 13 absorbs the coolant in the water storage tank 11 through the water inlet pipe 14 and pressurizes it. The coolant reaches the three-way joint 16 through the drainage pipe 15, and passes through the three-way joint 16 It enters the diverter hose 17, and enters the water storage chamber 6 and the liquid storage box 9 through the diverter hose 17. The inner wall of the molding cavity 8 is cooled by the coolant, and the molding upper mold 10 is cooled by the liquid storage box 9. At this time, the inner and outer walls of the foam box are cooled, and the cooled coolant is released back to the water storage tank 11 through the reflux pipe 18, forming a complete circulating water circuit, which cools the entire mold over and over again. After the foam box is cooled and formed, the cylinder 22 raises the upper mold through the telescopic rod 23, and the molding upper mold 10 is separated from the molding cavity 8, and the foam box can be taken out.
[0041] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An injection mold for foam box processing, characterized in that: The invention comprises a bottom plate (1) and a connecting plate (2); vertical blocks (3) are fixedly installed on both sides of the top of the bottom plate (1); a support plate (4) is fixedly installed on the top of the vertical block (3); a cooling box (5) is fixedly installed on the top of the support plate (4); a water storage chamber (6) is provided in the middle of the top of the cooling box (5); a positioning plate (7) is fixedly installed on the top of the cooling box (5); a molding chamber (8) is fixedly installed in the middle of the bottom of the positioning plate (7); a liquid storage box (9) is fixedly installed on the bottom of the connecting plate (2); and a molding upper mold (10) is fixedly installed on the bottom of the liquid storage box (9).
2. The injection mold for foam box processing according to claim 1, characterized in that: A water storage tank (11) is fixedly mounted in the middle portion of the top of the base plate (1), an L-plate (12) is fixedly mounted in the inner cavity of the water storage tank (11), and a water pump (13) is fixedly mounted on the top of the L-plate (12).
3. The injection mold for foam box processing according to claim 2, characterized in that: A water inlet pipe (14) is fixedly installed at the bottom of the water pump (13), and a drainage pipe (15) is fixedly installed on one side of the water pump (13).
4. The injection mold for foam box processing according to claim 3, characterized in that: A three-way joint (16) is fixedly mounted on one end of the drainage pipe (15), and a diversion hose (17) is fixedly mounted on the top and one side of the three-way joint (16).
5. The injection mold for foam box processing according to claim 4, characterized in that: A return pipe (18) is fixedly mounted on one side of the water storage tank (11), and a transparent window (19) is fixedly mounted on one side of the front side of the water storage tank (11).
6. The injection mold for foam box processing according to claim 5, characterized in that: Four corners of the top of the bottom plate (1) are fixedly mounted with upright posts (20), and a top plate (21) is fixedly mounted on the top of the upright posts (20).
7. The injection mold for foam box processing according to claim 6, characterized in that: A cylinder (22) is fixedly mounted at the middle portion of the top of the top plate (21), a telescopic rod (23) is fixedly mounted at the bottom of the cylinder (22), and the bottom of the telescopic rod (23) is fixedly connected to the connecting plate (2).