Decoupling film production mold
By designing a decoupling membrane production mold with components such as a support frame, lifting plate, and traction mechanism, the problems of difficult disassembly and solution control after the decoupling membrane has cooled and formed are solved, enabling convenient disassembly and precise solution filling, reducing material waste and labor.
Patent Information
- Application Number
- CN202420047510.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-09
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-01-09
AI Technical Summary
Once the decoupling membrane has cooled and solidified, it is difficult to remove from the mold, and staff need to strictly control the amount of production solution introduced into the mold to avoid substandard production quality and material waste.
A decoupled film production mold was designed, comprising a support frame, a lifting plate, a traction mechanism, a pressing mold, and a transparent mold. The opening and closing of the pressing mold is controlled by the movement of the lifting plate. Combined with the design of the rubber ring seal and the material guiding mechanism, the precise filling of the solution and convenient disassembly after molding are achieved.
This allows for easy disassembly of the decoupling membrane, reducing labor intensity and minimizing material waste by controlling solution usage, thereby improving production efficiency.
Smart Images

Figure CN222329117U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts production, in particular to a decoupling film production mould. Background Art
[0002] Patent public number CN204784391 U discloses a decoupling membrane for hydraulic suspension, including a disc-shaped decoupling membrane body, a center hole is provided in the middle of the decoupling membrane body, an inner ring is provided around the inner side of the center hole, an outer ring is provided around the outer side of the decoupling membrane body, the inner ring is sleeved on the center column of the decoupling disc, the outer ring is clamped with the fixing groove of the decoupling disc, the upper surface of the decoupling membrane body is provided with an upper surface convex point protruding upward, the lower surface of the decoupling membrane body is provided with a lower surface convex point protruding downward, and the convex point is in releasable contact with the decoupling disc. The impact strength is reduced and the impact noise is eliminated.
[0003] With the existing technology, it is difficult to remove the produced decoupling membrane from the mold, and the staff needs to strictly control the decoupling membrane production solution introduced into the mold to avoid insufficient or excessive production solution, resulting in substandard production quality and increased waste of production materials. Utility Model Content
[0004] The utility model aims to provide a decoupling film production mold.
[0005] The technical problem solved by the utility model is that the decoupling film is difficult to be removed from the mold after cooling and molding, and the staff needs to strictly control the decoupling film production solution introduced into the mold to avoid substandard production quality, waste of production materials, and increased labor.
[0006] The utility model can be implemented through the following technical scheme: a decoupling membrane production mold, including a support frame, a lifting plate is slidably installed on the support frame, a transparent mold is fixedly installed on the top of the lifting plate, and two symmetrically arranged traction mechanisms are installed at the bottom of the support frame. The traction mechanism includes a support plate slidably connected to the lifting plate, and a pressing mold is fixedly installed on the side of the support plate away from the lifting plate. The two traction mechanisms are used to drive the two pressing molds to move synchronously in opposite directions. The two pressing molds cooperate with the transparent mold to shape the solution. When the lifting plate moves upward, the two pressing components are driven by the two traction mechanisms to move into the transparent mold until the two pressing components and the transparent component form a closed mold, so as to prepare for cooling and shaping the decoupling membrane production solution.
[0007] A further technical improvement of the utility model is that a rubber ring is fixedly installed on the outer peripheral wall of the pressing mold to prevent the production solution poured into the transparent mold and between the two pressing molds from overflowing.
[0008] Furthermore, the traction mechanism also includes a slider slidably connected to the bottom of the support plate, a rotating rod is rotatably installed at the bottom of the support frame, and a traction rod is fixedly installed on the outer peripheral wall of the rotating rod. The end of the traction rod away from the rotating rod is rotatably connected to the bottom of the slider. In the initial stage of the upward or downward movement of the lifting plate, the slider first slides a distance at the bottom of the support plate until one end of the slider is buckled against one side of the support plate before it drives the pressing mold to move on the lifting plate, thereby facilitating the transparent mold to be separated from the material guiding mechanism while the pressing mold does not separate from the transparent mold after the liquid is filled into the transparent mold, so that the material guiding mechanism returns to a closed state, thereby avoiding solidification of the solution in the material guiding mechanism and affecting the next production.
[0009] Furthermore, the transparent mold is made of tempered glass, and a feeding pipe is fixedly connected to the top of the transparent mold, so as to facilitate observation of the amount of solution poured into the pressing mold and the transparent mold.
[0010] Furthermore, a liquid storage cylinder is fixedly installed on the top of the support frame, and a material guiding mechanism is installed at the bottom of the liquid storage cylinder. The material guiding mechanism is in a closed state under normal conditions, and is in an open state after moving upward, thereby avoiding waste of production solution.
[0011] Furthermore, the material guiding mechanism includes a material guiding tube which is slidably arranged through the bottom of the liquid storage cylinder, a feeding port is provided at the top of the outer peripheral wall of the material guiding tube, a thrust plate is fixedly installed at a position of the outer peripheral wall of the material guiding tube near the bottom, a spring is sleeved on the material guiding tube, the top end of the spring is fixedly connected to the bottom of the liquid storage cylinder, and the bottom of the spring is fixedly connected to the top of the thrust plate.
[0012] Furthermore, the top of the material guiding tube is in the shape of a cone, so as to reduce the resistance of the material guiding tube to move upward.
[0013] Furthermore, a threaded rod is rotatably installed through the top of the liquid storage cylinder, a stirring frame is fixedly installed at the bottom of the threaded rod, and fixed frames are fixedly installed on both sides of the support frame. The threaded rod passes through the top of the fixed frame and is threadedly connected to the fixed frame, thereby increasing the fluidity of the production solution in the liquid storage cylinder, avoiding solution blockage, and improving production efficiency.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The present application sets a lifting plate, a traction mechanism, a pressing mold and a transparent mold. When the lifting plate moves upward, the two pressing molds are respectively driven by the two traction mechanisms to move to the two sides of the transparent mold until the two sides of the transparent mold are completely closed. Otherwise, the two pressing molds will be moved away from the transparent mold, so that the formed decoupling film is exposed in the transparent mold. The decoupling film can be removed from the mold by pounding it out from the transparent mold to either side, thereby reducing the difficulty of removing the decoupling film.
[0016] 2. The present application sets a lifting plate, a fixed frame, a threaded rod, a stirring frame, a liquid storage cylinder and a material guiding mechanism. When the lifting plate moves upward or downward, the threaded rod is driven to rotate through the fixed frame. The rotating threaded rod drives the stirring frame to stir the solution in the liquid storage cylinder, thereby increasing the fluidity of the solution and facilitating the solution to flow into the transparent mold. When the lifting plate moves downward to drive the feed pipe to completely detach from the feed guiding pipe, the material guiding mechanism is in a closed state, otherwise, it is in an open state, thereby facilitating the control of the amount of solution used and reducing material waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0018] Figure 1 It is a schematic diagram of the external structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the position of the stirring frame of the utility model;
[0020] Figure 3 This is a bottom view of the traction mechanism of the utility model;
[0021] Figure 4 It is a schematic diagram of the material guiding mechanism of the present utility model.
[0022] In the figure: 1. Support frame; 2. Lifting plate;
[0023] 3. Traction mechanism; 31. Support plate; 32. Sliding block; 33. Rotating rod; 34. Traction rod;
[0024] 4. Pressing mold; 5. Rubber ring; 6. Transparent mold; 7. Feed pipe; 10. Liquid storage cylinder; 11. Threaded rod; 12. Stirring frame; 13. Fixed frame;
[0025] 15. Material guiding mechanism; 151. Material guiding pipe; 152. Material inlet; 153. Push plate; 154. Spring. DETAILED DESCRIPTION
[0026] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0027] See also Figure 1-4As shown, this embodiment provides a decoupling film production mold, including a support frame 1, a lifting plate 2 is slidably installed on the support frame 1, an electric telescopic rod is fixedly installed on the top of the bottom plate of the support frame 1, and the top of the electric telescopic rod is fixedly connected to the bottom of the lifting plate 2, and two traction mechanisms 3 arranged symmetrically with each other are installed on the lifting plate 2, and a pressing mold 4 is installed at one end of the two traction mechanisms 3, and the corresponding sides of the two pressing molds 4 are provided with grooves with the same shape as the outer surface of the decoupling film to be produced, and a rubber ring 5 is fixedly installed on the outer peripheral wall of the pressing mold 4. A transparent mold 6 is arranged between the two pressing molds 4, and the transparent mold is made of tempered glass. The bottom of the transparent mold 6 is fixedly connected to the top of the lifting plate 2, and the top of the transparent mold 6 is fixedly connected to a feed pipe 7;
[0028] The two pressing molds 4 are pressed into the transparent mold 6 from both sides of the transparent mold 6, and then the solution required for producing the decoupling film is introduced into the transparent mold 6 through the feeding pipe 7, and the degree of the solution filling into the transparent mold 6 is observed until the solution fills the transparent mold 6, and then the solution is stopped from being introduced into the transparent mold 6, and the transparent mold 6 and the pressing mold 4 are left to stand or cooled by using cooling gas, so that the solution in the transparent mold 6 and the pressing mold 4 is cooled and solidified;
[0029] The traction mechanism 3 includes a support plate 31 slidably connected to the lifting plate 2, a side of the support plate 31 away from the lifting plate 2 is fixedly connected to a side of the pressing mold 4, a slider 32 is slidably connected to the bottom of the support plate 31, a rotating rod 33 is rotatably installed at the bottom of the support frame 1, a traction rod 34 is fixedly installed on the outer peripheral wall of the rotating rod 33, and an end of the traction rod 34 away from the rotating rod 33 is rotatably connected to the bottom of the slider 32;
[0030] When the lifting plate 2 moves upward, the traction rod 34 drives the rotating rod 33 to rotate, so that the end of the traction rod 34 away from the rotating rod 33 drives the slider 32 to slide on the bottom of the support plate 31. When one end of the slider 32 is buckled against one side of the support plate 31, the support plate 31 is driven by the slider 32 to move toward the side of the transparent mold 6 until the support plate 31 drives the pressing mold 4 to squeeze into the transparent template. At this time, the gap between the pressing mold 4 and the transparent mold 6 is sealed by the rubber ring 5 to prevent leakage when the solution is introduced into the transparent mold 6. Otherwise, the pressing mold 4 is separated from the transparent mold 6.
[0031] A liquid storage cylinder 10 is fixedly installed on the top of the support frame 1, and a feed pipe 7 is fixedly connected to the top of the liquid storage cylinder 10. A threaded rod 11 is rotatably installed through the top of the liquid storage cylinder 10, and a stirring frame 12 is fixedly installed at the bottom of the threaded rod 11. Fixed frames 13 are fixedly installed on both sides of the lifting plate 2. The threaded rod 11 passes through the top of the fixed frame 13 and is threadedly connected to the top of the fixed frame 13. The decoupling membrane production solution is added into the liquid storage cylinder 10. When the lifting plate 2 drives the fixed frame 13 to move upward or downward along the threaded rod 11, the threaded rod 11 drives the stirring frame 12 to stir the solution in the liquid storage cylinder 10, thereby increasing the flow rate of the solution;
[0032] A material guide mechanism 15 is installed at the bottom of the liquid storage cylinder 10. The material guide mechanism 15 includes a material guide tube 151 that penetrates and is slidably installed at the bottom of the liquid storage cylinder 10. A feed port 152 is opened at the top of the outer peripheral wall of the material guide tube 151. The top of the material guide tube 151 is in the shape of a cone. A thrust plate 153 is fixedly installed at a position of the outer peripheral wall of the material guide tube 151 near the bottom. A spring 154 is sleeved on the material guide tube 151. The bottom end of the spring 154 is fixedly connected to the top of the thrust plate 153, and the top end of the spring 154 is fixedly connected to the bottom of the liquid storage cylinder 10.
[0033] When the lifting plate 2 drives the transparent mold 6 to move upward, the material guide pipe 151 is inserted into the feed pipe 7, and the top of the feed pipe 7 is buckled against the bottom of the thrust plate 153, thereby driving the material guide pipe 151 to move upward. The thrust plate 153 squeezes the spring 154 so that the spring 154 is in a stressed state, and the material guide pipe 151 moves upward, so that the feed port 152 is exposed to the solution in the liquid storage cylinder 10, and the solution enters the material guide pipe 151 through the feed port 152, and is input into the feed pipe 7 through the material guide pipe 151, and finally is introduced into the transparent mold 6 through the feed pipe 7. After the transparent mold 6 moves downward and drives the feed pipe 7 to disengage from the material guide pipe 151, the stressed spring 154 rebounds, prompting the material guide pipe 151 to move downward, so that the feed port 152 is shielded at the bottom of the liquid storage cylinder 10, and at this time, the solution cannot enter the material guide pipe 151 through the feed port 152.
[0034] When the utility model is in use, the lifting plate 2 is moved upward, so that the two traction mechanisms 3 respectively drive the two pressing molds 4 to move toward the two sides of the transparent mold 6. After the guide tube 151 is inserted into the feed pipe 7, the two pressing molds 4 respectively seal the two sides of the transparent mold 6. The transparent mold 6 drives the guide tube 151 to move upward, so that the feed port 152 at the top of the guide tube 151 is exposed to the solution in the liquid storage cylinder 10. The solution enters the guide tube 151 through the feed port 152 and is finally introduced into the transparent mold 6. The degree of solution introduction into the transparent mold 6 is observed. When the transparent mold 6 is filled with the solution, the lifting plate 2 is moved downward so that the two sliders 32 in the two traction mechanisms 3 are moved downward. The other end of the material guide mechanism 15 is just buckled against the other side of the support plate 31 and stops. At this time, the material guiding mechanism 15 is in a closed state, and the two pressing molds 4 are still in a state of closing the two sides of the transparent mold 6. The transparent mold 6 and the pressing mold 4 are cooled until the solution in the transparent mold 6 is cooled and solidified, and then the lifting plate 2 continues to move downward, and the slider 32 buckled against one side of the support plate 31 drives the support plate 31 to move to the other side, so that the traction mechanism 3 drives the pressing mold 4 to separate from the transparent mold 6. After the two pressing molds 4 are separated from the transparent mold 6, the formed decoupling film is in the transparent mold 6, and the decoupling film can be removed from the mold by pounding out the decoupling film to one side.
[0035] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A decoupling film production mold, comprising a support frame (1), characterized in that: A lifting plate (2) is slidably mounted on the support frame (1), a transparent mold (6) is fixedly mounted on the top of the lifting plate (2), and two symmetrically arranged traction mechanisms (3) are mounted on the bottom of the support frame (1), the traction mechanisms (3) comprising a support plate (31) slidably connected to the lifting plate (2), a pressing mold (4) is fixedly mounted on a side of the support plate (31) away from the lifting plate (2), the two traction mechanisms (3) are used to drive the two pressing molds (4) to move synchronously in opposite directions, and the two pressing molds (4) cooperate with the transparent mold (6) to shape the solution.
2. A decoupling film production mold according to claim 1, characterized in that: A rubber ring (5) is fixedly mounted on the outer peripheral wall of the pressing mold (4).
3. A decoupling film production mold according to claim 1, characterized in that: The traction mechanism (3) further comprises a slider (32) slidably connected to the bottom of the support plate (31); a rotating rod (33) is rotatably mounted on the bottom of the support frame (1); a traction rod (34) is fixedly mounted on the outer peripheral wall of the rotating rod (33); and one end of the traction rod (34) away from the rotating rod (33) is rotatably connected to the bottom of the slider (32).
4. A decoupling film production mold according to claim 1, characterized in that: The transparent mold (6) is made of tempered glass, and the top of the transparent mold (6) is fixedly connected to a material delivery pipe (7).
5. A decoupling film production mold according to claim 1, characterized in that: A liquid storage cylinder (10) is fixedly mounted on the top of the support frame (1), and a material guiding mechanism (15) is mounted on the bottom of the liquid storage cylinder (10). The material guiding mechanism (15) is in a closed state under normal conditions, and is in an open state after the material guiding mechanism (15) moves upward.
6. A decoupling film production mold according to claim 5, characterized in that: The material guiding mechanism (15) comprises a material guiding tube (151) which is slidably arranged through the bottom of the liquid storage cylinder (10); a material feeding port (152) is provided at the top of the outer peripheral wall of the material guiding tube (151); a thrust plate (153) is fixedly installed at a position of the outer peripheral wall of the material guiding tube (151) near the bottom; a spring (154) is sleeved on the material guiding tube (151); the top end of the spring (154) is fixedly connected to the bottom of the liquid storage cylinder (10); and the bottom of the spring (154) is fixedly connected to the top of the thrust plate (153).
7. A decoupling film production mold according to claim 6, characterized in that: The top of the material guiding tube (151) is in the shape of a cone.
8. A decoupling film production mold according to claim 5, characterized in that: A threaded rod (11) is rotatably mounted through the top of the liquid storage cylinder (10), a stirring frame (12) is fixedly mounted on the bottom end of the threaded rod (11), and fixed frames (13) are fixedly mounted on both sides of the support frame (1), and the threaded rod (11) passes through the top of the fixed frame (13) and is threadedly connected to the fixed frame (13).
Citation Information
Patent Citations
Hydraulic pressure is decoupling zero membrane for suspension
CN204784391U