Blanking and boxing device for puffed food
By introducing a vibration mechanism and pushing structure into the puffed food cutting and boxing device, the problems of blockage outlet and uneven distribution of materials are solved, the smooth flow of food and efficient operation of the production line are achieved, and the stability of product quality is ensured. .
Patent Information
- Application Number
- CN202420495066.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The existing puffed food cutting and boxing device is prone to blockage of the discharge port due to different food sizes during the boxing process, resulting in backlog of materials and uneven distribution, affecting the uniformity of subsequent processing steps and product quality, and may lead to production line shutdown. Reduce production efficiency.
A puffed food feeding and boxing device including a vibrating mechanism is designed. By driving the motor to drive the gear and ring gear mesh, the connecting ring and oblique slider rotate, causing the pulley to slide, realize the vibration and shake of the food, and ensure the smooth flow of materials. ; At the same time, use the second electric push rod, articulation frame and connecting rod to promote the smooth transmission of packaged food to avoid accumulation.
有效解决了物料积压和分布不均匀问题,提高了食品流动的均匀性和生产效率,减少了生产线停机时间,确保了产品质量的稳定性和包装完整性。
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Figure CN222330044U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing equipment, in particular to a device for discharging and packing puffed food. Background Art
[0002] Puffed food refers to a type of food that is formed by expanding food through puffing technology under certain temperature and pressure conditions, such as puffed cereals, potato chips, popcorn, etc. Puffed food usually has a crispy taste and a larger volume, so it is widely popular in the market.
[0003] The existing puffed food unloading and boxing devices are mainly divided into belt conveyors and weight metering devices, among which the weight metering devices are often used in industrial production lines. In the production of puffed foods, weight metering devices are usually used to accurately control the amount of raw materials fed to ensure product quality and production consistency. When the existing puffed food unloading and boxing devices are boxing, the discharge port may be blocked due to foods of different sizes, which will cause the materials to be piled up or accumulated at the discharge port, resulting in uneven material distribution, which may affect the uniformity of subsequent processing steps and lead to unstable product quality. After the food is packaged, if there is no pushing mechanism, the packaged food may be blocked and accumulated near the conveyor belt or the collection table, which will cause the production line to stop, reduce production efficiency, and may affect the subsequent packaging steps. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art. The utility model provides a method to improve the problems in the prior art, which cause materials to be pressed or piled up at the discharge port, resulting in uneven distribution of materials, which may affect the uniformity of subsequent processing steps, resulting in unstable product quality and may be blocked and accumulated near the conveyor belt or collection table, which will cause the production line to stop, reduce production efficiency, and may affect the subsequent packaging steps.
[0005] To achieve the above object, the utility model provides the following technical solution: a puffed food unloading and boxing device, comprising a base and a second connecting plate, the top of the base is fixedly connected with a support plate, and the bottom of the second connecting plate is provided with a vibration mechanism;
[0006] The vibration mechanism includes: a protection box, a second shell, a driving motor and, the top of the protection box is fixedly connected to the bottom wall of the second connecting plate, the right side wall of the protection box is fixedly connected to the first shell, the bottom wall of the first shell is provided with a gear ring, the bottom of the first shell is fixedly connected to a connecting block, the bottoms of multiple groups of connecting blocks are fixedly connected to the top wall of the second shell, the driving motor is arranged inside the protection box, the output end of the driving motor is fixedly connected to a connecting shaft, the outer side of the bottom end of the connecting shaft is fixedly connected with a gear, the inner side of the gear ring is fixedly connected with a connecting ring, the bottom of the connecting ring is fixedly connected with an inclined sliding block, the first connecting plate is provided inside the second shell, the top wall of the first connecting plate is fixedly connected to a support rod, the top ends of the four support rods are fixedly connected to pulleys, the four pulleys are slidingly connected to the bottom wall of the inclined sliding block, and a spring is provided on the outer side of the support rod.
[0007] Furthermore, the bottom wall of the gear ring is arranged on the top wall of the second shell, the gear and the gear ring are meshed, the top wall of the support plate is fixedly connected to a storage box, the top wall of the storage box is fixedly connected to a feed port, a guide plate is fixedly connected to the internal storage tank of the storage box, and the front side walls of the storage box are fixedly connected to a conveying pipe.
[0008] Furthermore, an outer cylinder is provided at the bottom of the other side of the four conveying pipes, the outer side of the middle part of the four outer cylinders is fixedly connected to the top wall of the support plate, the inner part of the outer cylinder is slidably connected to the inner part of the inner cylinder, and the top end of the inner cylinder is fixedly connected to the inside of the first connecting plate.
[0009] Furthermore, the inside of the support plate is fixedly connected with a first electric push rod, the telescopic ends of the four first electric push rods are fixedly connected with a connecting rod, and the bottom ends of the four connecting rods are fixedly connected to the left and right side walls of the second connecting plate.
[0010] Furthermore, a conveyor belt is provided on the front side wall of the base, an inclined plate is fixedly connected to the right side of the conveyor belt, and a collecting platform is fixedly connected to the front side wall of the inclined plate.
[0011] Furthermore, a device box is fixedly connected to the left side of the collecting table, a second electric push rod is fixedly connected to the inside of the left side of the collecting table, the telescopic ends of the two second electric push rods are fixedly connected to the first articulated frame, the insides of the two first articulated frames are rotatably connected to connecting rods, the outer middle parts of the two connecting rods are rotatably connected to the second articulated frame, and the left side walls of the two second electric push rods are fixedly connected to the inside of the device box.
[0012] Furthermore, the tops of the two connecting rods are rotatably connected to the work-shaped frames, the other ends of the two work-shaped frames are rotatably connected to the connecting blocks, the right side walls of the two connecting blocks are fixedly connected to the push plates, and the push plates are slidably connected to the top wall of the collection platform.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The utility model can solve the problem of uneven material distribution caused by the backlog or accumulation of materials at the discharge port, which may affect the uniformity of subsequent processing steps and lead to unstable product quality by setting a vibration mechanism. The connecting shaft on the output end of the driving motor drives the gear and the gear ring to engage, so as to drive the gear ring to rotate. During the rotation, the internal connecting ring and the inclined slider are driven to rotate, so that the pulley on the first connecting plate at the bottom slides on the inclined slider to achieve the vibration effect. During the vibration, the interior of the first connecting plate drives the inner cylinder to vibrate up and down to shake off the blocked food, thereby effectively improving and ensuring the smooth flow and uniform distribution of materials, reducing the blockage of food during boxing, improving production efficiency, reducing production line downtime, and ensuring the stability of product quality.
[0015] 2. The second electric push rod, the first articulated frame, the connecting rod, the second articulated frame, the work frame and the connecting block can solve the problem of possible blockage and accumulation near the conveyor belt or the collecting table, which will cause the production line to stop, reduce production efficiency and may affect the subsequent packaging steps. The first articulated frame on the telescopic end of the second electric push rod is used to drive the connecting rod to slide left and right. During the sliding, the second articulated frame on the middle part of the connecting rod will be fixed inside the device box to make the connecting rod rotate up and down. During the rotation, the top will be connected to the push plate through the connecting block on the other side of the work frame to drive the push plate to slide left and right on the collecting table to push the packaged food to the next device, thereby effectively ensuring that the packaged food is smoothly pushed out of the device, maintaining the smooth operation of the production line, improving production efficiency and ensuring the packaging integrity and quality of the product.
[0016] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is an internal cross-sectional structural diagram of the puffed food feeding and boxing device proposed by the utility model;
[0018] Figure 2 This is a three-dimensional structural diagram of the puffed food feeding and boxing device proposed by the utility model;
[0019] Figure 3This is a structural diagram of the vibration mechanism of the puffed food feeding and boxing device proposed by the utility model;
[0020] Figure 4 This is a cross-sectional structural diagram of the internal structure of the vibration mechanism of the puffed food feeding and boxing device proposed by the utility model;
[0021] Figure 5 This is a structural diagram of the connecting ring of the puffed food feeding and boxing device proposed by the utility model;
[0022] Figure 6 This is a schematic diagram of the inner cylinder of the puffed food feeding and boxing device proposed by the utility model;
[0023] Figure 7 This is a structural diagram of the first hinged frame of the puffed food unloading and boxing device proposed by the utility model;
[0024] Figure 8 This is a connecting rod structure diagram of the puffed food feeding and boxing device proposed by the utility model.
[0025] Legend:
[0026] 1. Base; 2. Support plate; 3. Vibration mechanism; 301. Protection box; 302. First shell; 303. Connection block; 304. Gear ring; 305. Second shell; 306. Drive motor; 307. Connection shaft; 308. Gear; 309. Connection ring; 310. Inclined slider; 311. First connection plate; 312. Support rod; 313. Pulley; 314. Spring; 4. Second connection plate; 5. Storage box; 6. Feed inlet; 7. Guide plate; 8. Conveying pipe; 9. Outer cylinder; 10. Inner cylinder; 11. First electric push rod; 12. Connection rod; 13. Conveyor belt; 14. Inclined plate; 15. Device box; 16. Second electric push rod; 17. First articulated frame; 18. Connecting rod; 19. Second articulated frame; 20. Work frame; 21. Connection block; 22. Push plate; 23. Collecting table. DETAILED DESCRIPTION
[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0028] like Figure 1 - Figure 6 As shown: a puffed food unloading and boxing device comprises a base 1 and a second connecting plate 4, a support plate 2 is fixedly connected to the top of the base 1, and a vibration mechanism 3 is arranged at the bottom of the second connecting plate 4;
[0029] The vibration mechanism 3 includes: a protection box 301, a second shell 305, a drive motor 306 and a first connecting plate 311. The top of the protection box 301 is fixedly connected to the bottom wall of the second connecting plate 4. The right side wall of the protection box 301 is fixedly connected to the first shell 302. The bottom wall of the first shell 302 is provided with a gear ring 304. The bottom of the first shell 302 is fixedly connected to the connection block 303. The bottom of the plurality of connection blocks 303 is fixedly connected to the top wall of the second shell 305. The drive motor 306 is arranged inside the protection box 301. The output end is fixedly connected with a connecting shaft 307, the outer side of the bottom end of the connecting shaft 307 is fixedly connected with a gear 308, the inside of the gear ring 304 is fixedly connected with a connecting ring 309, the bottom of the connecting ring 309 is fixedly connected with an inclined slider 310, a first connecting plate 311 is arranged inside the second shell 305, the top of the first connecting plate 311 is fixedly connected with a support rod 312, the top ends of the four support rods 312 are fixedly connected with pulleys 313, the four pulleys 313 are slidably connected to the bottom wall of the inclined slider 310, and a spring 314 is arranged on the outer side of the support rod 312.
[0030] The top device is supported by the base 1, and the protection box 301, the first shell 302 and the ring gear 304 are used to protect the internal device. The connecting shaft 307 on the output end of the driving motor 306 drives the gear 308 to rotate, and meshes with the ring gear 304 during rotation to drive the first connecting plate 311 on the bottom of the connecting ring 309 inside the ring gear 304 to rotate. During rotation, the pulley 313 on the upper wall of the bottom first connecting plate 311 will slide on the bottom of the first connecting plate 311 to make the device vibrate. The inner cylinder 10 is fixed inside the first connecting plate 311 to drive the inner cylinder 10 to slide inside the outer cylinder 9 to shake out the blocked food inside, and then the spring 314 on the outside of the support rod 312 is used to increase the frequency and rebound of the vibration to reduce the blockage.
[0031] like Figure 1 - Figure 2As shown, the bottom wall of the gear ring 304 is arranged on the top wall of the second shell 305, the gear 308 and the gear ring 304 are meshed, the top wall of the support plate 2 is fixedly connected to the storage box 5, the top wall of the storage box 5 is fixedly connected to the feed port 6, the internal storage tank of the storage box 5 is fixedly connected to the guide plate 7, the front side walls of the storage box 5 are fixedly connected to the conveying pipe 8, the other side bottom of the four conveying pipes 8 are all provided with an outer cylinder 9, the middle outer side of the four outer cylinders 9 is fixedly connected to the top wall of the support plate 2, the inner cylinder 10 is slidably connected inside the outer cylinder 9, the top end of the inner cylinder 10 is fixedly connected to the inside of the first connecting plate 311, the inside of the support plate 2 is fixedly connected to the first electric push rod 11, the telescopic ends of the four first electric push rods 11 are fixedly connected to the connecting rod 12, and the bottom ends of the four connecting rods 12 are fixedly connected to the left and right side walls of the second connecting plate 4.
[0032] The food is put into the storage box 5 through the feeding port 6, and the storage box 5 will pass the food into the outer cylinder 9 through the conveying pipe 8 through the internal placement groove guide plate 7. The outer side of the outer cylinder 9 is fixed inside the support plate 2 to prevent the outer cylinder 9 from moving when the device at the bottom slides. The food will be packaged through the inner cylinder 10 at the bottom of the outer cylinder 9. When packaging, different boxes have different heights. The connecting rod 12 on the output end of the first electric push rod 11 inside the left and right sides of the support plate 2 will be connected to the second connecting plate 4 to drive the second connecting plate 4 and the inner cylinder 10 to slide up and down to align with the box opening for packing.
[0033] like Figure 1 - Figure 8 As shown, a conveyor belt 13 is provided on the front side wall of the base 1, an inclined plate 14 is fixedly connected to the right side of the conveyor belt 13, a collecting table 23 is fixedly connected to the front side wall of the inclined plate 14, a device box 15 is fixedly connected to the left side of the collecting table 23, a second electric push rod 16 is fixedly connected to the left side of the collecting table 23, the telescopic ends of the two second electric push rods 16 are fixedly connected to the first articulated frame 17, the insides of the two first articulated frames 17 are rotatably connected to connecting rods 18, the middle outer sides of the two connecting rods 18 are rotatably connected to the second articulated frame 19, the left side walls of the two second electric push rods 16 are fixedly connected to the inside of the device box 15, the tops of the two connecting rods 18 are rotatably connected to the I-shaped frame 20, the other ends of the two I-shaped frames 20 are rotatably connected to the connecting blocks 21, the right side walls of the two connecting blocks 21 are fixedly connected to the push plates 22, and the push plates 22 are slidably connected to the top wall of the collecting table 23.
[0034] The boxes are transferred to the bottom of the discharge port by the conveyor belt 13 for boxing. After boxing, the goods will slide to the collecting table 23 through the inclined plate 14 on the right to be collected and transferred to other devices. When pushing the goods, the first articulated frame 17 on the telescopic end of the second electric push rod 16 inside the collecting table 23 drives the internal connecting rod 18 to slide left and right. When the connecting rod 18 slides, the second articulated frame 19 in the middle is fixed to the inside of the device box 15 to make the sliding motion trajectory of the connecting rod 18 become a rotation, and the I-frame 20 on the top is connected to the connecting block 21 on the left side of the push plate 22 to achieve the effect of the push plate 22 sliding on the collecting table 23, so as to push the goods for sorting and push them into the next device.
[0035] It should be noted that the utility model is a device for unloading and boxing puffed food. First, by starting the drive motor 306, the connecting shaft 307 on the output end of the drive motor 306 will drive the gear 308 to rotate. During rotation, the gear 308 and the ring gear 304 are meshed to drive the first connecting plate 311 on the bottom of the connecting ring 309 inside the ring gear 304 to rotate. During rotation, the pulley 313 on the upper wall of the first connecting plate 311 at the bottom will slide on the bottom of the first connecting plate 311 to make the device vibrate. The inner cylinder 10 is fixed inside the first connecting plate 311 to drive the inner cylinder 10 to slide inside the outer cylinder 9 to shake out the blocked food inside and discharge it. Then, the spring 314 on the outer side of the support rod 312 is used to increase the frequency and rebound of the vibration to reduce the blockage.
[0036] When the goods are loaded, they will slide into the collecting platform 23 through the inclined plate 14 on the right side of the conveyor belt 13, and the first hinge frame 17 on the telescopic end of the second electric push rod 16 inside the collecting platform 23 will drive the internal connecting rod 18 to slide left and right. When the connecting rod 18 slides, the second hinge frame 19 in the middle is fixed to the inside of the device box 15, so that the sliding motion trajectory of the connecting rod 18 is changed into rotation, and the I-shaped frame 20 on the top is connected to the connecting block 21 on the left side of the push plate 22, so as to achieve the effect of the push plate 22 sliding on the collecting platform 23, so as to push the goods to be sorted and pushed into the next device.
[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A device for discharging and packing puffed food, comprising a base (1) and a second connecting plate (4), characterized in that: The top of the base (1) is fixedly connected to a support plate (2), and the bottom of the second connecting plate (4) is provided with a vibration mechanism (3); The vibration mechanism (3) comprises: a protection box (301), a second shell (305), a drive motor (306) and (311), the top of the protection box (301) is fixedly connected to the bottom wall of the second connecting plate (4), the right side wall of the protection box (301) is fixedly connected to the first shell (302), the bottom wall of the first shell (302) is provided with a gear ring (304), the bottom of the first shell (302) is fixedly connected to a connecting block (303), the bottoms of multiple groups of the connecting blocks (303) are fixedly connected to the top wall of the second shell (305), the drive motor (306) is arranged inside the protection box (301), and the output of the drive motor (306) is The output end is fixedly connected with a connecting shaft (307), the outer side of the bottom end of the connecting shaft (307) is fixedly connected with a gear (308), the inside of the gear ring (304) is fixedly connected with a connecting ring (309), the bottom of the connecting ring (309) is fixedly connected with an inclined sliding block (310), a first connecting plate (311) is arranged inside the second shell (305), the top wall of the first connecting plate (311) is fixedly connected with a supporting rod (312), the top ends of the four supporting rods (312) are fixedly connected with a pulley (313), the four pulleys (313) are slidably connected to the bottom wall of the inclined sliding block (310), and a spring (314) is arranged on the outer side of the supporting rod (312).
2. The puffed food feeding and boxing device according to claim 1, characterized in that: The bottom wall of the gear ring (304) is arranged on the top wall of the second shell (305), the gear (308) and the gear ring (304) are meshed with each other, the top wall of the support plate (2) is fixedly connected to a material storage box (5), the top wall of the material storage box (5) is fixedly connected to a material inlet (6), a guide plate (7) is fixedly connected to the internal storage tank of the material storage box (5), and the front side walls of the material storage box (5) are fixedly connected to a conveying pipe (8).
3. The puffed food unloading and boxing device according to claim 2, characterized in that: An outer cylinder (9) is provided at the bottom of the other side of the four conveying pipes (8), the outer sides of the middle parts of the four outer cylinders (9) are fixedly connected to the top wall of the support plate (2), the inner part of the outer cylinder (9) is slidably connected to the inner part of the inner cylinder (10), and the top end of the inner cylinder (10) is fixedly connected to the inside of the first connecting plate (311).
4. The puffed food feeding and boxing device according to claim 1, characterized in that: The support plate (2) is fixedly connected to a first electric push rod (11) inside, the telescopic ends of the four first electric push rods (11) are fixedly connected to a connecting rod (12), and the bottom ends of the four connecting rods (12) are fixedly connected to the left and right side walls of the second connecting plate (4).
5. The puffed food feeding and boxing device according to claim 1, characterized in that: A conveyor belt (13) is provided on the front side wall of the base (1), an inclined plate (14) is fixedly connected to the right side of the conveyor belt (13), and a collecting platform (23) is fixedly connected to the front side wall of the inclined plate (14).
6. The device for discharging and packing puffed food according to claim 5, characterized in that: The left side of the collecting platform (23) is fixedly connected to a device box (15), the left interior of the collecting platform (23) is fixedly connected to a second electric push rod (16), the telescopic ends of the two second electric push rods (16) are fixedly connected to a first hinged frame (17), the interiors of the two first hinged frames (17) are rotatably connected to a connecting rod (18), the middle outer sides of the two connecting rods (18) are rotatably connected to a second hinged frame (19), and the left side walls of the two second electric push rods (16) are fixedly connected to the interior of the device box (15).
7. The device for discharging and packing puffed food according to claim 6, characterized in that: The tops of the two connecting rods (18) are rotatably connected to a work-shaped frame (20), the other ends of the two work-shaped frames (20) are rotatably connected to a connecting block (21), the right side walls of the two connecting blocks (21) are fixedly connected to a push plate (22), and the push plate (22) is slidably connected to the top wall of the collecting platform (23).
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