Belt adjusting station protection device
By designing a belt adjustment station protection device, the baffle and material cleaning blocks are used to block materials and dust, combined with the buffering effect of the lower protective baffle and rubber pad, the problem of material and dust drop and safety hazards in the belt conveyor is solved, and the problem of material and dust drop and safety hazards is improved. Safety and environmental sanitation are provided.
Patent Information
- Application Number
- CN202421163822.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The belt conveyor is prone to relax after long-term operation, and the residual materials and dust on the belt surface will fall, affecting the environmental sanitation and causing harm to workers, and there are safety hazards when the belt breaks.
A belt adjustment station protection device is designed, including conveyor rack, adjustment guide rail, baffle, maintenance ladder and material cleaning block. The design of baffle and material cleaning block will block the inside to prevent falling, and When the belt breaks, use the lower protective baffle and rubber pad to cushion to avoid causing harm to personnel.
It effectively ensures the on-site environmental sanitation, avoids the damage caused to workers by materials and dust, and prevents equipment from falling outward when the belt breaks, improving the safety of use.
Smart Images

Figure CN222330725U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt conveyors, in particular to a belt regulating station protection device. Background Art
[0002] Belt conveyors are widely used in industries such as mining, crushing plants, metallurgy and coal mining. The belts on belt conveyors tend to become loose after running for a long time. At this time, the tightness of the belts needs to be adjusted so that they can convey materials normally.
[0003] At present, a heavy hammer type tensioning device is mostly used for belt adjustment. A heavy hammer is set under the tensioning roller. The heavy hammer moves on the guide rail. The tensioning roller is adjusted by the gravity of the heavy hammer. Its walking track is vertical up and down, so that the tension of the conveyor belt can be adjusted. However, because some materials and dust often remain on the surface of the belt during its operation, these materials and dust will fall down from the tensioning device, affecting the on-site environmental sanitation, and will also fall on the workers and cause injuries. If the belt breaks, the tensioning roller and the heavy hammer will fall rapidly, which can easily cause injuries to nearby personnel and pose a safety hazard. Summary of the invention
[0004] The utility model provides a belt adjusting station protection device, which can ensure the sanitation of the on-site environment and avoid the worker from being injured by falling. It can also avoid the nearby personnel from being injured when the belt breaks, thereby improving the safety of use.
[0005] In a first aspect of the present disclosure, there is provided a belt adjustment station protection device, specifically comprising: a conveyor frame;
[0006] A conveyor belt is installed on the outer side of the roller on the conveyor frame; two adjusting guide rails are welded on the bottom of the conveyor frame; a No. 1 baffle is welded on the left and right sides of the two adjusting guide rails; two maintenance ladders are also welded on the front and back sides of the bottom of the conveyor frame; a total of six No. 2 baffles are slidably installed between the two maintenance ladders; a lower protective baffle is welded between the two adjusting guide rails; a material cleaning block is also slidably installed between the two adjusting guide rails; a tensioning roller is rotatably installed at the bottom of the material cleaning block.
[0007] In at least some embodiments, three rectangular openings are provided on both sides of the maintenance ladder, and the vertical cross-sectional dimensions of the rectangular openings are equal to the vertical cross-sectional dimensions of the second baffle.
[0008] In at least some embodiments, a vertical strip groove is provided on one side of the adjustment guide rail, a rectangular block is provided on the front and rear sides of the material cleaning block, and the rectangular blocks on the front and rear sides of the material cleaning block can slide up and down in the vertical strip grooves on one side of the two adjustment guide rails.
[0009] In at least some embodiments, after the installation of the second baffle, its front and rear ends will be respectively located in the rectangular openings on one side of the two maintenance ladders, and the front and rear ends of the second baffle are wrapped with a layer of rubber on the outside, and the outer wall of the second baffle will be tightly attached to the outer wall of one side of the first baffle.
[0010] In at least some embodiments, a circular hole is provided below the rectangular blocks on the front and rear sides of the material cleaning block, and the rotating shafts at the front and rear ends of the tensioning roller can rotate in the circular holes below the rectangular blocks on the front and rear sides of the material cleaning block.
[0011] In at least some embodiments, the lower protective baffle is located below the vertical strip groove on one side of the adjustment guide rail, a thick rubber pad is fixed on the top of the lower protective baffle, and the tensioning roller can contact the thick rubber pad on the top of the lower protective baffle when sliding down.
[0012] In at least some embodiments, the material cleaning blocks are solid metal wedge-shaped blocks, the left and right sides of the material cleaning blocks are in contact with the outer wall of the conveyor belt, and the tops of the left and right sides of the material cleaning blocks are both blade-like structures.
[0013] The utility model provides a belt adjustment station protection device, which has the following beneficial effects:
[0014] The first baffle plate and the second baffle plate in the utility model can cooperate to wrap the conveying belt, the tensioning roller and the material cleaning block used for counterweight inside, so that the material and dust will not fall outward, thereby ensuring the sanitation of the on-site environment and avoiding falling on the workers to cause injuries. Moreover, when the belt breaks, the tensioning roller and the material cleaning block will not fall outward either, thereby avoiding injuries to nearby personnel and improving the safety of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.
[0016] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0017] In the attached picture:
[0018] Figure 1 A schematic diagram showing the main shaft side of the overall structure of the present application;
[0019] Figure 2 A schematic diagram of the right front axle side when the second baffle is removed in the present application is shown;
[0020] Figure 3 A schematic diagram showing the conveyor belt and the second baffle plate in the present application after both are disassembled is shown;
[0021] Figure 4 A schematic diagram of the main shaft side after cutting of the present application is shown;
[0022] Figure 5 The schematic diagram of the structure of the conveying belt, material cleaning block and tensioning roller in the present application is shown;
[0023] Figure 6 The axial side structural diagram of the material cleaning block in the present application is shown;
[0024] Reference numerals list
[0025] 1. Conveyor frame; 2. Conveyor belt; 3. Adjustment guide rail; 4. No. 1 baffle; 5. Maintenance ladder; 6. No. 2 baffle; 7. Lower protective baffle; 8. Material cleaning block; 9. Tensioning roller. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1: Please refer to Figures 1 to 6 :
[0028] The utility model proposes a belt regulating station protection device, comprising: a conveyor frame 1;
[0029] A conveyor belt 2 is installed on the outer side of the roller on the conveyor frame 1. The conveyor frame 1 is used to support the roller on the conveyor and fix the adjustment guide rail 3 and the maintenance ladder 5 below. The conveyor belt 2 is used to transport materials; two adjustment guide rails 3 are welded at the bottom of the conveyor frame 1. The adjustment guide rails 3 are used to fix the No. 1 baffle 4, and the adjustment guide rails 3 can also support the sliding of the material cleaning block 8, so the tensioning roller 9 can slide up and down for adjustment, so that the conveyor belt 2 can be pulled downward by the tensioning roller 9 to make it in a taut state, thereby avoiding the conveyor belt 2 from being loose and ensuring the normal transportation of materials; a No. 1 baffle 4 is welded on the left and right sides of the two adjustment guide rails 3, and the No. 1 baffle 4 is matched with the No. 2 baffle 6 The combination can shield the materials and dust remaining on the conveyor belt 2, so that these materials and dust can only fall in the cavity inside the No. 1 baffle 4 and the No. 2 baffle 6, and will not fall outward; two maintenance ladders 5 are welded on the front and rear sides of the bottom of the conveyor frame 1, and the maintenance ladder 5 is used to support the No. 2 baffle 6, and when the device needs to be repaired, the top can be climbed to the top through the maintenance ladder; a total of six No. 2 baffles 6 are slidably installed between the two maintenance ladders 5. When using the device, the No. 2 baffle 6 can be installed in the rectangular opening on the maintenance ladder 5. After installation, the No. 2 baffle 6 can be tightly attached to the No. 1 baffle 4, so that it can cooperate with the No. 1 baffle 4 to form a vertical rectangular cavity, so that the materials remaining on the conveyor belt 2 can be The materials and dust can only fall in the cavity inside the No. 1 baffle plate 4 and the No. 2 baffle plate 6, and will not fall outward; a lower protective baffle plate 7 is welded between the two adjusting guide rails 3. When the conveying belt 1 breaks, the tensioning roller 9 and the material cleaning block 8 will fall rapidly due to gravity. At this time, the lower protective baffle plate 7 can resist the tensioning roller 9 and the material cleaning block 8. At the same time, the thick rubber pad on the top of the lower protective baffle plate 7 can play a buffering role to prevent the tensioning roller 9 from falling outward and causing harm to nearby personnel; a material cleaning block 8 is also slidably installed between the two adjusting guide rails 3, and the material cleaning block 8 can counterweight the tensioning roller 9, thereby increasing the gravity on the tensioning roller 9, so that it can pass The tensioning roller 9 pulls the conveyor belt 2 downward to make it in a taut state, thereby preventing the conveyor belt 2 from becoming loose and ensuring normal transportation of materials. In addition, during the rotation of the conveyor belt 2, the materials and dust remaining on it will also fall on the top of the material cleaning block 8. At the same time, the blade-like structures on the top of the left and right sides of the material cleaning block 8 can also clean the surface of the conveyor belt 2. Because the top of the material cleaning block 8 is an inclined surface, the materials on the top of the material cleaning block 8 will slide forward and backward and fall downward; a tensioning roller 9 is rotatably installed at the bottom of the material cleaning block 8. When the tensioning roller 9 slides down, the conveyor belt 2 can be pulled downward to make it in a taut state, thereby preventing the conveyor belt 2 from becoming loose and ensuring normal transportation of materials.
[0030] In the present disclosure, Figure 1-Figure 3 As shown, three rectangular openings are provided on both sides of the maintenance ladder 5, and the vertical cross-sectional dimensions of the rectangular openings are equal to the vertical cross-sectional dimensions of the second baffle 6. When using the present device, the second baffle 6 can be installed in the rectangular openings on the maintenance ladder 5, and the second baffle 6 can be removed when it is necessary to clean the materials and dust fallen from the bottom of the device or to repair the device.
[0031] In the present disclosure, Figure 2-Figure 6 As shown, a vertical strip groove is provided on one side of the adjustment guide rail 3, and a rectangular block is provided on the front and rear sides of the material cleaning block 8, and the rectangular blocks on the front and rear sides of the material cleaning block 8 can slide up and down in the vertical strip grooves on one side of the two adjustment guide rails 3. The adjustment guide rail 3 can support the sliding of the material cleaning block 8, so the tensioning roller 9 can slide up and down for adjustment, so that the conveying belt 2 can be pulled downward by the tensioning roller 9 to make it in a taut state, thereby avoiding the loosening of the conveying belt 2 and ensuring the normal transportation of materials.
[0032] In the present disclosure, Figure 1 and Figure 4 As shown, after the No. 2 baffle plate 6 is installed, its front and rear ends will be respectively located in the rectangular openings on one side of the two maintenance ladders 5, and the front and rear ends of the No. 2 baffle plate 6 are also wrapped with a layer of rubber on the outside, and the outer wall of the No. 2 baffle plate 6 will be tightly attached to the outer wall of one side of the No. 1 baffle plate 4. When using the present device, the No. 2 baffle plate 6 can be installed in the rectangular opening on the maintenance ladder 5. After the No. 2 baffle plate 6 is installed, it can be tightly attached to the No. 1 baffle plate 4, so that it can cooperate with the No. 1 baffle plate 4 to form a vertical rectangular cavity, so that the residual materials and dust on the conveyor belt 2 can be shielded, and these materials and dust can only fall in the cavity inside the No. 1 baffle plate 4 and the No. 2 baffle plate 6, and will not fall outward. The rubber on the outside of the front and rear ends of the No. 2 baffle plate 6 can increase the friction and prevent them from falling off outward.
[0033] In the present disclosure, Figure 5 and Figure 6 As shown, a circular hole is provided below the rectangular blocks on the front and rear sides of the material cleaning block 8, and the rotating shafts at the front and rear ends of the tensioning roller 9 can rotate in the circular holes below the rectangular blocks on the front and rear sides of the material cleaning block 8, so that the conveyor belt 2 can rotate normally on the outside of the tensioning roller 9.
[0034] In the present disclosure, Figure 4 and Figure 5As shown, the material cleaning blocks 8 are solid metal wedge blocks. The left and right sides of the material cleaning blocks 8 are in contact with the outer wall of the conveyor belt 2, and the left and right tops of the material cleaning blocks 8 are both blade-like structures. The material cleaning blocks 8 can counterweight the tensioning roller 9, thereby increasing the gravity exerted on the tensioning roller 9. In this way, the conveyor belt 2 can be pulled downward by the tensioning roller 9 to be in a taut state, thereby avoiding the conveyor belt 2 from being loose and ensuring normal material transportation. In addition, during the rotation of the conveyor belt 2, the residual materials and dust on it will also fall on the top of the material cleaning block 8. At the same time, the blade-like structures on the left and right tops of the material cleaning block 8 can also clean the surface of the conveyor belt 2.
[0035] Embodiment 2, based on embodiment 1, as Figure 1-Figure 6 As shown, the lower protective baffle 7 is located below the vertical strip groove on one side of the adjusting guide rail 3, and a thick rubber pad is fixed on the top of the lower protective baffle 7, and the tensioning roller 9 can contact with the thick rubber pad on the top of the lower protective baffle 7 when it slides down. When the conveyor belt 1 breaks, the tensioning roller 9 and the material cleaning block 8 will fall rapidly due to gravity. At this time, the lower protective baffle 7 can resist the tensioning roller 9 and the material cleaning block 8. At the same time, the thick rubber pad on the top of the lower protective baffle 7 can play a buffering role to prevent the tensioning roller 9 from falling outward and causing harm to nearby personnel.
[0036] The working principle of this embodiment is as follows: during installation, the conveyor belt 2 is first installed on the outer side of the rotating roller on the conveyor frame 1 and the outer side of the tensioning roller 9. When using this device, the second baffle plate 6 can be installed in the rectangular opening on the maintenance ladder 5. After installation, the second baffle plate 6 can be tightly attached to the first baffle plate 4, so that it can cooperate with the first baffle plate 4 to form a vertical rectangular cavity. During the operation of the conveyor, the material cleaning block 8 can counterweight the tensioning roller 9, thereby increasing the gravity exerted on the tensioning roller 9, so that the conveyor belt 2 can be pulled downward by the tensioning roller 9 to make it in a taut state, thereby avoiding the conveyor belt 2 from being loose, ensuring the normal transportation of materials, and during the rotation of the conveyor belt 2, the residual materials and dust on it will also fall on the top of the material cleaning block 8, and at the same time, the left and right sides of the material cleaning block 8 The blade-like structure on the top can also clean the surface of the conveyor belt 2. Because the top of the material cleaning block 8 is an inclined surface, the material on the top of the material cleaning block 8 will slide forward and backward and fall downward. At this time, the No. 1 baffle 4 and the No. 2 baffle 6 can cooperate to block the residual material and dust on the conveyor belt 2, so that these materials and dust can only fall in the cavity inside the No. 1 baffle 4 and the No. 2 baffle 6, and will not float outward. Moreover, when the conveyor belt 1 breaks, the tensioning roller 9 and the material cleaning block 8 will fall rapidly due to gravity under the support of the adjustment guide rail 3. At this time, the lower protective baffle 7 can resist the tensioning roller 9 and the material cleaning block 8. At the same time, the thick rubber pad on the top of the lower protective baffle 7 can play a buffering role to prevent the tensioning roller 9 from falling outward and causing harm to nearby personnel.
[0037] In this article, there are a few points to note:
[0038] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0039] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0040] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A belt adjustment station protection device, comprising: The conveyor frame (1) is characterized in that: A conveyor belt (2) is installed on the outer side of the rotating roller on the conveyor frame (1); two adjusting guide rails (3) are welded at the bottom of the conveyor frame (1); a No. 1 baffle (4) is welded on the left and right sides of the two adjusting guide rails (3); two maintenance ladders (5) are also welded on the front and rear sides of the bottom of the conveyor frame (1); a total of six No. 2 baffles (6) are slidably installed between the two maintenance ladders (5); a lower protective baffle (7) is welded between the two adjusting guide rails (3); a material cleaning block (8) is also slidably installed between the two adjusting guide rails (3); a tensioning roller (9) is rotatably installed at the bottom of the material cleaning block (8).
2. A belt adjustment station protection device according to claim 1, characterized in that: A vertical strip groove is provided on one side of the adjustment guide rail (3), a rectangular block is provided on the front and rear sides of the material cleaning block (8), and the rectangular blocks on the front and rear sides of the material cleaning block (8) can slide up and down in the vertical strip grooves on one side of the two adjustment guide rails (3).
3. A belt adjustment station protection device according to claim 1, characterized in that: A circular hole is provided below the rectangular blocks on the front and rear sides of the material cleaning block (8), and the rotating shafts at the front and rear ends of the tensioning roller (9) can rotate in the circular holes below the rectangular blocks on the front and rear sides of the material cleaning block (8).
4. A belt adjustment station protection device according to claim 1, characterized in that: The material cleaning blocks (8) are all solid metal wedge-shaped blocks. The left and right sides of the material cleaning blocks (8) are in contact with the outer wall of the conveyor belt (2), and the tops of the left and right sides of the material cleaning blocks (8) are both blade-shaped structures.
5. A belt adjustment station protection device according to claim 1, characterized in that: Three rectangular openings are provided on both the left and right sides of the maintenance ladder (5), and the vertical cross-sectional dimensions of the rectangular openings are equal to the vertical cross-sectional dimensions of the second baffle (6).
6. A belt adjustment station protection device according to claim 1, characterized in that: After the second baffle (6) is installed, its front and rear ends will be respectively located in the rectangular openings on one side of the two maintenance ladders (5), and the front and rear ends of the second baffle (6) are wrapped with a layer of rubber on the outside, and the outer wall of the second baffle (6) will be in close contact with the outer wall of one side of the first baffle (4).
7. A belt adjustment station protection device according to claim 1, characterized in that: The lower protective baffle (7) is located below the vertical strip groove on one side of the adjustment guide rail (3), a thick rubber pad is fixed on the top of the lower protective baffle (7), and the tensioning roller (9) can contact the thick rubber pad on the top of the lower protective baffle (7) when sliding down.