Steam heating device for dust hopper of dust remover
By designing a selective steam heating device and servo motor system in the dust collector ash bucket, the problem of inaccurate dust heating in the prior art is solved, and the heating efficiency and dust discharge smoothness in the ash bucket are improved.
Patent Information
- Application Number
- CN202420889676.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-26
AI Technical Summary
When steam heating, existing dust collector ash buckets cannot heat one side or small area on one side or position with more dust, resulting in waste of heat energy and low heating efficiency.
A dust collector ash bucket steam heating device is designed. Through the cooperation of built-in ash bucket, connecting square pipe, outer jacket, steam pipe, angle bracket and drainage control components, selective steam entry and control area are realized. , servo motor and rack system are used to adjust the steam entry position and area, and combine rock wool and baffle to enhance the insulation effect.
It realizes efficient heating of areas with more dust, improves the heating efficiency and thermal energy utilization rate in the ash bucket, and ensures smooth dust discharge.
Smart Images

Figure CN222330811U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust collector ash hoppers, in particular to a dust collector ash hopper steam heating device. Background Art
[0002] The dust hopper of the dust collector is a device for collecting and discharging dust. In actual use, the smoke and dust deposited on the inner wall of the hopper will form agglomerations after being damp, which will affect the dust removal operation of the dust collector. In order to prevent the ash from becoming damp and agglomerating and to keep the ash discharge smooth, the hopper needs to be heated so that the hopper can discharge ash normally. One of the ways to heat the hopper of the dust collector is steam heating, which is usually used to maintain the temperature in the hopper to prevent the dust from becoming damp, hardened or frozen, and to ensure that the dust can be removed smoothly from the dust collector.
[0003] When using steam to heat the ash hopper of the dust collector, jacket heating can be selected. The ash hopper is designed into a jacket structure, and steam is passed into the jacket. The steam in the jacket is used to heat the ash hopper wall, thereby heating the dust adhering to the inner wall of the ash hopper. However, the flue gas may be affected by various factors during discharge, resulting in continuous discharge of flue gas to one side of the inner wall of the ash hopper, causing more dust to accumulate on that side, and other sides do not need to be heated. The steam is passed into the jacket over the entire area, and it is not possible to heat the side or position with more dust on a single side or over a large or small area. Therefore, in response to the above problems, we provide a new steam heating device for the ash hopper of the dust collector. Utility Model Content
[0004] The utility model aims to provide a dust collector ash hopper steam heating device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The steam heating device for a dust collector hopper comprises a built-in ash hopper, the bottom end of the built-in ash hopper is fixedly connected to a connecting square tube on the outer wall of the built-in ash hopper, the outer wall of the connecting square tube is fixedly connected to an outer jacket 1, the outer wall of the connecting square tube is fixedly connected to an outer jacket 2, the top of the outer jacket 2 is fixedly connected to the bottom end of the outer jacket 1, and four fixed sleeves are equidistantly fixedly connected to the outer wall of the outer jacket 1 around the four sides of the outer jacket 1, and three control and exhaust components are arranged around the outer wall of the outer jacket 1, and the control and exhaust components are located between two adjacent fixed sleeves, and the outer wall of the outer jacket 2 is fixedly connected to a steam pipe around the four sides of the built-in ash hopper and the outer jacket 1. Three layered plates are equidistantly fixedly connected between two adjacent layered plates, and long through holes are opened in the middle of the upper and lower sides of the outer walls of the layered plates, and the connecting square tube is fixedly connected to the four corners of the outer jacket 2, and the top of the second angle bracket is fixedly connected to the bottom end of the adjacent angle bracket 1.
[0007] Furthermore, the built-in ash hopper is arranged in an inverted trapezoidal shape with a larger upper part and a smaller lower part.
[0008] Furthermore, a placement groove is arranged in the middle of the four outer walls of the fixing sleeves, and rock wool is arranged inside the placement groove.
[0009] Furthermore, baffles are installed on the corresponding placement grooves around the outer walls of the four fixed sleeves.
[0010] Furthermore, the control and discharge assembly includes a fixed long plate, one side of the fixed long plate is fixedly connected to the outer wall of the outer jacket one, the top surface of the fixed long plate is fixedly connected to a movable seat, the interior of the movable seat is slidably connected to a guide block, the top surface of the guide block is fixedly connected to a movable long block, the side of the movable long block close to the outer jacket one is fixedly connected to a closing block, and the outer wall of the closing block is slidably connected to the inner middle side of the layered plate.
[0011] Furthermore, grooves are provided on both sides of the movable long block, the inner top surfaces of the grooves are fixedly connected to racks, one side of the top surface of the fixed long plate is fixedly connected to a servo motor, the driving end of the servo motor is fixedly connected to a long connecting rod, the end of the long connecting rod away from the servo motor passes through the outer wall of the movable long block and is rotatably connected to a fixed frame, the bottom surface of the fixed frame is fixedly connected to the top surface of the fixed long plate, the outer walls of both sides of the long connecting rod are fixedly connected to tooth blocks, and the outer wall of the tooth block is meshed with one end of the adjacent rack.
[0012] The invention further comprises: a movable groove is provided in the middle of the movable long block.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] In the utility model, through the coordinated arrangement of the built-in ash hopper, the connected square tube, the outer jacket one, the outer jacket two, the steam pipe, the angle bracket one, the angle bracket two, the layered plate, the long through hole and the control and discharge component, it is possible to selectively introduce steam into the outer jacket one and the outer jacket two for heating, and can perform single heating on the ash hopper wall on the side where more dust is accumulated, and can also perform single heating on the lower layer of the built-in ash hopper close to the connected square tube where dust is more easily accumulated. The overall area of the steam introduced into the jacket can be selectively controlled, so that targeted heating and cleaning can be achieved. Through the coordinated arrangement of the fixed connection sleeve, the baffle, the placement groove and the rock wool, the thermal insulation effect of the outer jacket one can be enhanced, so that the heat energy generated by the steam is not easily transmitted to the outside, so that the generated heat energy can better act on the heating of the built-in ash hopper. The overall design further improves the efficiency of heating and cleaning the built-in ash hopper, and has certain practical effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1It is a three-dimensional schematic diagram of a dust collector ash hopper steam heating device proposed by the utility model;
[0016] Figure 2 It is a cross-sectional schematic diagram of a built-in ash hopper of a dust collector ash hopper steam heating device proposed by the utility model;
[0017] Figure 3 It is a schematic diagram of the position of an angle bracket 1 of a dust collector hopper steam heating device proposed by the utility model;
[0018] Figure 4 It is a schematic diagram of the position of the angle bracket 2 of the dust collector ash hopper steam heating device proposed by the utility model;
[0019] Figure 5 It is a schematic diagram of the position of rock wool in a dust collector hopper steam heating device proposed by the utility model;
[0020] Figure 6 for Figure 2 Enlarged view of point A in the middle.
[0021] Legend:
[0022] 1. Built-in ash hopper; 2. Connecting square tube; 3. Outer jacket 1; 4. Outer jacket 2; 5. Control and discharge assembly; 50. Fixed long plate; 51. Movable seat; 52. Guide block; 53. Movable long block; 54. Rack; 55. Long connecting rod; 56. Gear block; 57. Closing block; 58. Servo motor; 59. Movable slot; 6. Fixed socket; 7. Baffle; 8. Steam pipe; 9. Angle bracket 1; 10. Layered plate; 11. Long through hole; 12. Angle bracket 2; 13. Placement slot; 14. Rock wool. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 6In the embodiment of the utility model, a dust collector ash hopper steam heating device comprises a built-in ash hopper 1, the built-in ash hopper 1 is an inverted trapezoidal setting with a large upper part and a small lower part, the bottom end of the built-in ash hopper 1 is fixedly connected with a connecting square tube 2, the outer wall of the built-in ash hopper 1 is fixedly connected with an outer jacket 1 3, the outer wall of the connecting square tube 2 is fixedly connected with an outer jacket 2 4, the top of the outer jacket 2 4 is fixedly connected with the bottom end of the outer jacket 1 3, the outer wall of the outer jacket 1 3 is evenly fixedly connected with four fixed sockets 6, and the outer wall of the outer jacket 1 3 is provided with three control and discharge groups Part 5, the control and discharge component 5 is located between two adjacent fixed sleeves 6, the outer wall of the outer jacket 4 is fixedly connected with a steam pipe 8, the four corners of the built-in ash hopper 1 and the outer jacket 3 are fixedly connected with an angle bracket 9, three layered plates 10 are fixedly connected at equal intervals between two adjacent angle brackets 9, and a long through hole 11 is opened in the middle of the upper and lower sides of the outer wall of the layered plate 10, and the four corners of the square tube 2 and the outer jacket 4 are fixedly connected with an angle bracket 12, and the top of the angle bracket 12 is fixedly connected to the bottom end of the adjacent angle bracket 9.
[0025] During specific implementation, through the coordinated arrangement of the built-in ash hopper 1, the connected square tube 2, the outer jacket 1 3, the outer jacket 2 4, the steam pipe 8, the angle bracket 1 9, the angle bracket 2 12, the layered plate 10, the long through hole 11 and the control and exhaust component 5, it is possible to selectively introduce steam into the outer jacket 1 3 and the outer jacket 2 4 for heating, and the ash hopper wall on the side with more dust accumulation can be heated separately, and the lower layer of the built-in ash hopper 1 close to the connected square tube 2 which is more prone to dust accumulation can also be heated separately. The steam pipe 8 is used for external steam equipment. Through the arrangement of the angle bracket 1 9 and the angle bracket 2 12, the inner walls of the outer jacket 1 3 and the outer jacket 2 4 can be divided into four parts, and then each part can be divided into three small parts by using the layered plate 10. This design has the effect of strengthening and stabilizing while facilitating the use of the subsequent control and exhaust component 5. The overall area of the steam introduced into the jacket can be selectively controlled, so that each part of the built-in ash hopper 1 can be heated and cleaned in a targeted manner. Example
[0026] like Figure 5 As shown, in this embodiment, a placement groove 13 is provided in the middle of the outer walls of the four fixed sockets 6, rock wool 14 is provided inside the placement groove 13, and baffles 7 are installed corresponding to the placement grooves 13 around the outer walls of the four fixed sockets 6.
[0027] During specific implementation, by coordinating the fixed sleeve 6, the baffle 7, the placement groove 13 and the rock wool 14, the thermal insulation effect of the external jacket 3 can be enhanced, so that the heat energy generated by the steam is not easily transmitted to the outside, and the generated heat energy can better act on the heating of the built-in ash hopper 1. The baffle 7 is connected to the fixed sleeve 6 by screws, so that the rock wool 14 can be replaced after long-term use. Example
[0028] like Figure 2 , 6 As shown, in this embodiment, the control and discharge assembly 5 includes a fixed long plate 50, one side of the fixed long plate 50 is fixedly connected to the outer wall of the outer jacket 3, the top surface of the fixed long plate 50 is fixedly connected to a movable seat 51, the inside of the movable seat 51 is slidably connected to a guide block 52, the top surface of the guide block 52 is fixedly connected to a movable long block 53, the side of the movable long block 53 close to the outer jacket 3 is fixedly connected to a closing block 57, the outer wall of the closing block 57 is slidably connected to the inner middle side of the layered plate 10, and grooves are provided on both sides of the movable long block 53. A rack 54 is fixedly connected to the inner top surface, a servo motor 58 is fixedly connected to one side of the top surface of the fixed long plate 50, a long connecting rod 55 is fixedly connected to the driving end of the servo motor 58, one end of the long connecting rod 55 away from the servo motor 58 passes through the outer wall of the movable long block 53 and is rotatably connected to a fixed frame, the bottom surface of the fixed frame is fixedly connected to the top surface of the fixed long plate 50, tooth blocks 56 are fixedly connected to the outer walls of both sides of the long connecting rod 55, the outer wall of the tooth block 56 is meshed with one end of the adjacent rack 54, and a movable groove 59 is opened in the middle of the movable long block 53.
[0029] In specific implementation, when it is necessary to heat and clean a single surface of the built-in ash hopper 1 or the surface close to the connected square tube 2, the servo motor 58 of the surface layer is started, and the servo motor 58 is used to drive the tooth block 56 to rotate through the long connecting rod 55. The rotation of the tooth block 56 makes the rack 54 meshing with it drive the movable long block 53 to move on the movable seat 51 using the guide block 52, so that the movable long block 53 can drive the closing block 57 away from the interior of the adjacent layered plate 10, so that the steam entering the outer jacket 2 4 can enter the outer jacket 1 3 through the corresponding long through hole 11. The movable groove 59 can make the movable long block 53 move when using the rack 54 and the tooth block 56, and the operation of the long connecting rod 55 driving the tooth block 56 is not hindered. The guide block 52 can make the movable long block 53 move in the specified direction, not easy to deviate, and play a certain limiting role. Each servo motor 58 is single and controllable, and a PLC controller can be set to facilitate the staff to operate this design. The overall design has a certain practical effect.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A dust collector ash hopper steam heating device, comprising a built-in ash hopper, characterized in that: The bottom end of the built-in ash hopper is fixedly connected with a connecting square tube, the outer wall of the built-in ash hopper is fixedly connected with an outer jacket 1, the outer wall of the connecting square tube is fixedly connected with an outer jacket 2, the top of the outer jacket 2 is fixedly connected to the bottom end of the outer jacket 1, four fixed sleeves are equidistantly fixedly connected to the outer wall of the outer jacket 1, three control and exhaust components are arranged around the outer wall of the outer jacket 1, and the control and exhaust components are located between two adjacent fixed sleeves, and a steam pipe is fixedly connected to the outer wall of the outer jacket 2, and the built-in ash hopper is fixedly connected with an angle block frame 1 at the four corners of the outer jacket 1, and three layered plates are fixedly connected at equal distances between two adjacent angle block frames 1, and long through holes are provided in the middle of the upper and lower sides of the outer walls of the layered plates, and the connecting square tube is fixedly connected with an angle block frame 2 at the four corners of the outer jacket 2, and the top of the angle block frame 2 is fixedly connected to the bottom end of the adjacent angle block frame 1.
2. A dust collector ash hopper steam heating device according to claim 1, characterized in that: The built-in ash hopper is arranged in an inverted trapezoidal shape with a larger top and a smaller bottom.
3. A dust collector hopper steam heating device according to claim 1, characterized in that: A placement groove is arranged in the middle of the four outer walls of the fixed sleeves, and rock wool is arranged inside the placement groove.
4. A dust collector hopper steam heating device according to claim 3, characterized in that: Baffles are installed on the corresponding placement grooves around the outer walls of the four fixed sleeves.
5. The dust collector hopper steam heating device according to claim 1, characterized in that: The control and discharge assembly includes a fixed long plate, one side of the fixed long plate is fixedly connected to the outer wall of the outer jacket one, the top surface of the fixed long plate is fixedly connected to a movable seat, the inside of the movable seat is slidably connected to a guide block, the top surface of the guide block is fixedly connected to a movable long block, the side of the movable long block close to the outer jacket one is fixedly connected to a closing block, and the outer wall of the closing block is slidably connected to the inner middle side of the layered plate.
6. A dust collector hopper steam heating device according to claim 5, characterized in that: Grooves are provided on both sides of the movable long block, and the inner top surfaces of the grooves are fixedly connected to racks. A servo motor is fixedly connected to one side of the top surface of the fixed long plate, and a long connecting rod is fixedly connected to the driving end of the servo motor. The end of the long connecting rod away from the servo motor penetrates the outer wall of the movable long block and is rotatably connected to a fixed frame. The bottom surface of the fixed frame is fixedly connected to the top surface of the fixed long plate, and tooth blocks are fixedly connected to the outer walls of both sides of the long connecting rod, and the outer wall of the tooth block is meshed with one end of the adjacent rack.
7. A dust collector hopper steam heating device according to claim 6, characterized in that: A movable groove is provided in the middle of the movable long block.