Material taking machine wheel bucket fixing device not prone to falling off

By designing a combined structure of fixed pins, clamp plates and clamp plate bolts, the problem of easy falling off of fixed pins of the material-retrieval machine wheel bucket is solved, which enhances installation strength and safety, improves material removal efficiency and reduces maintenance costs.

CN222330984UActive Publication Date: 2025-01-10SDIC CAOFEIDIAN PORT
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Patent Information

Application Number
CN202420850336.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-01-10
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The fixed pin shaft of the material withdrawing machine wheel bucket is easy to open and weld and break, resulting in shedding and twisting of the wheel bucket, affecting the material withdrawal efficiency and increasing maintenance costs.

Method used

A material picking machine wheel bucket fixing device that is not easy to fall off is designed. Through the combined structure of fixing pin shaft, clamp plate and clamp bolt, the annular groove of the pin shaft matches the semicircular hole of the clamp plate, and the clamp plate bolt is The screw hole connection of the bucket wheel body limits the axial movement and rotation of the pin shaft and enhances the installation strength.

Benefits of technology

Effectively prevent the fixed pin shaft from falling off, reduce wheel bucket damage, improve equipment safety and operating efficiency, reduce maintenance costs, and reduce maintenance losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

A material taking machine wheel bucket fixing device not prone to falling off belongs to the technical field of material taking machine equipment and is used for firmly fixing a wheel bucket on a bucket wheel body and preventing the wheel bucket from being damaged due to falling off of a pin shaft. According to the technical scheme, an annular fixing groove is formed in the front end of a fixing pin shaft, the inner edge of the fixing groove is flush with the plane of the outer wall of a bucket wheel body, clamping plates are rectangular plates, semicircular holes are formed in one sides of the two clamping plates respectively, the sides, provided with the semicircular holes, of the two clamping plates are opposite to form a square plane, and the two semicircular holes form a round hole. The semicircular holes of the two clamping plates are oppositely clamped in the fixing grooves in the front ends of the fixing pin shafts, a plurality of clamping plate fixing holes are formed in the plate faces of the two clamping plates respectively, and the clamping plates and the bucket wheel body are fixedly connected through a plurality of clamping plate bolts through the clamping plate fixing holes. The wheel bucket fixing device is firm and reliable in structure and convenient and safe to use, an original fixing mode is changed, damage to the wheel bucket caused by falling of the fixing pin shaft can be effectively reduced, the service life of the wheel bucket is prolonged, and the maintenance workload and cost are reduced.
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Description

Technical Field

[0001] The utility model relates to a reclaimer wheel bucket fixing device which is not easy to fall off and belongs to the technical field of reclaimer equipment. Background Art

[0002] The reclaimer is a highly efficient and professional reclaiming equipment used in bulk cargo yards such as coal ports and power plants. Through the continuous operation of the bucket wheel and the rotation of the boom, the coal is transferred from the yard to the cantilever belt conveyor, and then the coal is loaded onto the ship through the operation of various levels of conveyor belts. The bucket wheel is fixed to the bucket wheel body by a pin shaft and fastening bolts. The fixed pin shaft is a stepped shaft, and the wedge block passes through the square hole at one end of the pin shaft and is welded to the outside of the bucket wheel body. When reclaiming, the bucket wheel is subjected to the vertical and lateral composite reaction forces of the stockpile. In addition, due to the differences in the type, particle size, water content and other factors of coal in different stockpiles, the pin shaft wedge block that fixes the bucket wheel is very easy to open weld and break, resulting in the pin shaft falling off, the bucket wheel twisting and deformation, and the inability to continue to reclaim materials. The machine must be shut down to replace a new bucket wheel, which seriously affects the reclaiming efficiency. Therefore, a reclaimer bucket wheel fixing device that is not easy to fall off is required to prevent the fixed pin shaft from falling off and the bucket wheel from being damaged. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a wheel bucket fixing device for a material reclaimer that is not easy to fall off. This fixing device is suitable for the material reclaiming operation environment of the material reclaimer, has the characteristics of firm fixation and not easy to fall off, can reduce the damage of the wheel bucket caused by the falling off of the wheel bucket pin shaft, reduce maintenance costs, and improve operating efficiency.

[0004] The technical solution to the above problems is:

[0005] A wheel bucket fixing device for a material reclaimer which is not easy to fall off, wherein the wheel bucket is placed in a bucket wheel body, and a connecting shaft hole is arranged on a side plate of the wheel bucket and opposite to the bucket wheel body, and a fixing pin connects the side plate of the wheel bucket to the side wall of the wheel bucket body through the connecting shaft hole, and a fastening bolt fixes the rear end of the wheel bucket to the bucket wheel body, and the device also has a clamping plate and a clamping plate bolt matched with the fixing pin, and the diameter of the fixing pin matches the diameter of the connecting shaft hole of the wheel bucket, and an annular fixing groove is arranged at the front end of the fixing pin, and the inner edge of the fixing groove is flush with the outer wall plane of the bucket wheel body, and the clamping plate is a rectangular plate. There are semicircular holes on one side of the two clamping plates respectively, and the sides of the two clamping plates with the semicircular holes relatively form a square plane, and the two semicircular holes form a circular hole, and the diameter of the circular hole matches the inner diameter of the annular fixing groove of the fixed pin shaft. The semicircular holes of the two clamping plates are relatively clamped in the fixing groove at the front end of the fixed pin shaft, and there are multiple clamping plate fixing holes on the plate surfaces of the two clamping plates respectively, and there are multiple screw holes on the bucket wheel body respectively corresponding to the multiple clamping plate fixing holes of the two clamping plates, and multiple clamping plate bolts are fixedly connected to the clamping plate and the bucket wheel body through the clamping plate fixing holes and the screw holes of the bucket wheel body.

[0006] The above-mentioned non-easy-to-fall-off material reclaimer wheel bucket fixing device has a square head of the pin at the rear end of the fixing pin, the side length of the square head of the pin is greater than the diameter of the fixing pin, a wheel bucket fixing plate is welded on the wheel bucket side plate, the wheel bucket fixing plate is located at the connecting shaft hole of the wheel bucket side plate, a square mounting slot is provided in the center of the wheel bucket fixing plate, the center of the square mounting slot is opposite to the center of the connecting shaft hole of the wheel bucket side plate, the side length of the square mounting slot matches the side length of the square head of the pin at the rear end of the fixing pin, the square head of the pin at the rear end of the fixing pin is embedded in the square mounting slot of the wheel bucket fixing plate, and a pin threaded hole is drilled at the center of the square head of the pin.

[0007] In the above-mentioned non-easy-to-fall-off reclaimer wheel bucket fixing device, the multiple clamping plate fixing holes of the two clamping plates are respectively stepped holes, and the nuts of the clamping plate bolts are embedded in the upper end steps of the clamping plate fixing holes.

[0008] The beneficial effects of the utility model are:

[0009] The two clamping plates of the utility model are fixed to the outer wall of the bucket wheel body by clamping plate bolts, and the circular holes formed by the two clamping plates are sleeved in the annular fixing groove of the fixing pin shaft, thereby limiting the axial movement of the fixing pin shaft, and can effectively prevent the fixing pin shaft from falling off from the bucket wheel when taking materials, thereby enhancing the overall installation strength of the bucket wheel; the square head of the fixing pin shaft can be embedded in the square installation slot hole of the bucket wheel fixing plate, and can limit the rotation of the fixing pin shaft in the connecting shaft hole of the bucket wheel body; the stepped hole structure of the clamping plate fixing hole can reduce the wear of the clamping plate bolts by coal materials.

[0010] The utility model discloses the utility model discloses the method for preventing the wheel bucket from being damaged, and the convenient and safe use of the method for preventing the wheel bucket from being damaged is realized, and the method for preventing the wheel bucket from being damaged is realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is the installation diagram of the utility model;

[0012] Figure 2 is a schematic diagram of the structure of the fixing device;

[0013] Figure 3 yes Figure 2 AA section view;

[0014] Figure 4 It is the front view of the fixed pin;

[0015] Figure 5 yes Figure 4 Right view of;

[0016] Figure 6 yes Figure 5BB cross-sectional view;

[0017] Figure 7 This is the main view of the pallet;

[0018] Figure 8 yes Figure 7 CC cross-sectional view.

[0019] The markings in the figure are as follows: bucket wheel body 1, wheel bucket 2, fixing pin shaft 3, fastening bolt 4, clamping plate 5, semicircular hole 6, clamping plate bolt 7, fixing groove 8, pin shaft square head 9, wheel bucket fixing plate 10, square mounting slot hole 11, pin shaft threaded hole 12, clamping plate fixing hole 13. DETAILED DESCRIPTION

[0020] The utility model is composed of a fixed pin shaft 3, a clamping plate 5, a clamping plate bolt 7 and a wheel bucket fixing plate 10.

[0021] Figure 1 , 3 It is shown that the wheel bucket 2 is placed in the bucket wheel body 1, and there are corresponding connecting shaft holes on the wheel bucket side plate and the bucket wheel body 1. The diameter of the fixing pin shaft 3 matches the diameter of the connecting shaft hole of the wheel bucket 2. The fixing pin shaft 3 connects the wheel bucket side plate to the side wall of the wheel bucket body through the connecting shaft hole, and the fastening bolt 4 fixes the rear end of the wheel bucket 2 on the bucket wheel body 1.

[0022] Figure 4 , 5 6 shows that the front end of the fixed pin shaft 3 has an annular fixing groove 8, the inner edge of the fixing groove 8 is flush with the outer wall plane of the bucket wheel body 1, and the clamping plate 5 fixes the axial direction of the fixed pin shaft 3 through the fixing groove 8. The rear end of the fixed pin shaft 3 has a pin shaft square head 9, the side length of the pin shaft square head 9 is greater than the diameter of the fixed pin shaft 3, and the function of the pin shaft square head 9 is to prevent the fixed pin shaft 3 from rotating. A pin shaft threaded hole 12 is drilled at the center of the pin shaft square head 9, which is used to install a disassembly tool for the fixed pin shaft 3 and pull the fixed pin shaft 3 out of the wheel bucket fixing plate 10.

[0023] Figure 3 It is shown that a bucket fixing plate 10 is welded on the bucket side plate, and the bucket fixing plate 10 is located at the connecting shaft hole of the bucket side plate. A square mounting slot 11 is provided in the center of the bucket fixing plate 10, and the center of the square mounting slot 11 is opposite to the center of the connecting shaft hole of the bucket side plate. The side length of the square mounting slot 11 matches the side length of the square head 9 of the fixing pin 3 at the rear end. The square head 9 of the fixing pin 3 at the rear end is embedded in the square mounting slot 11 of the bucket fixing plate 10, which can limit the rotation of the fixing pin 3 in the connecting shaft hole of the bucket wheel body 1.

[0024] Figure 2 , 78 shows that the clamping plate 5 is a rectangular plate, and one side of the two clamping plates 5 is respectively provided with a semicircular hole 6, and one side of the semicircular holes 6 of the two clamping plates 5 relatively forms a square plane, and the two semicircular holes 6 form a circular hole, and the diameter of the circular hole matches the inner diameter of the annular fixing groove 8 of the fixing pin shaft 3. The semicircular holes 6 of the two clamping plates 5 are relatively clamped in the fixing groove 8 at the front end of the fixing pin shaft 3, and the plate surfaces of the two clamping plates 5 are respectively provided with a plurality of clamping plate fixing holes 13, and the bucket wheel body 1 is provided with a plurality of screw holes which are respectively opposite to the plurality of clamping plate fixing holes 13 of the two clamping plates 5, and a plurality of clamping plate bolts 7 are fixedly connected to the clamping plate 5 and the bucket wheel body 1 through the clamping plate fixing holes 13 of the clamping plate 5 and the screw holes of the bucket wheel body 1.

[0025] Figure 7 , 8 It is shown that the multiple clamping plate fixing holes 13 of the two clamping plates 5 are respectively stepped holes, and the nuts of the clamping plate bolts 7 are embedded in the upper steps of the clamping plate fixing holes 13. The structure of the stepped holes can reduce the wear of the clamping plate bolts 7 by the coal during the material taking operation.

[0026] An embodiment of the present utility model is as follows:

[0027] The bucket wheel body 1 has an outer ring diameter of 7200 mm, an inner ring diameter of 6400 mm, and a width of 1450 mm; the fastening bolts 4 are 8.8-grade M50×100 mm external hexagonal bolts;

[0028] The length of the wheel bucket 2 is 1500 mm, the width is 1560 mm, and the thickness is 960 mm;

[0029] The rod body of the fixing pin 3 is 300 mm long and 80 mm in diameter. The side length of the square head 9 of the pin is 115 mm and the thickness is 21 mm. The width of the fixing groove 8 is 28 mm and the diameter is 60 mm. The distance from the outer edge of the square head 9 of the pin is 255 mm. The specification of the threaded hole 12 of the pin is M20 and the depth is 40 mm.

[0030] The length of the card plate 5 is 250 mm, the width is 122 mm, the thickness is 28 mm, the radius of the semicircular hole 6 is 16 mm, the small hole diameter of the card plate fixing hole 13 is 30 mm, the large hole diameter is 56 mm, and the hole depth is 12 mm;

[0031] The clamping plate bolt 7 is a 10.9 grade M30×60mm hexagon socket bolt;

[0032] The length of the wheel bucket fixing plate 10 is 160 mm, the width is 160 mm, and the side length of the inner hole of the square mounting slot hole 11 is 115 mm.

Claims

1. A reclaimer wheel bucket fixing device that is not easy to fall off, wherein the wheel bucket (2) is placed in the bucket wheel body (1), the side plate of the wheel bucket (2) and the bucket wheel body (1) have corresponding connecting shaft holes, the diameter of the fixing pin shaft (3) matches the diameter of the connecting shaft hole of the wheel bucket (2), the fixing pin shaft (3) connects the side plate of the wheel bucket (2) to the side wall of the bucket wheel body (1) through the connecting shaft hole, and the fastening bolt (4) fixes the rear end of the wheel bucket (2) to the bucket wheel body (1), characterized in that: It also has a clamping plate (5) and a clamping plate bolt (7) matched with the fixed pin shaft (3). The front end of the fixed pin shaft (3) has an annular fixing groove (8). The inner edge of the fixing groove (8) is flush with the outer wall plane of the bucket wheel body (1). The clamping plate (5) is a rectangular plate. One side of the two clamping plates (5) respectively has a semicircular hole (6). The sides of the two clamping plates (5) with the semicircular holes (6) are opposite to each other to form a square plane. The two semicircular holes (6) form a circular hole. The diameter of the circular hole is the same as that of the fixed pin shaft (3). The inner diameter of the annular fixing groove (8) of the two clamping plates (5) matches that of the inner diameter of the annular fixing groove (8), the semicircular holes (6) of the two clamping plates (5) are relatively clamped in the fixing groove (8) at the front end of the fixing pin shaft (3), the plate surfaces of the two clamping plates (5) are respectively provided with a plurality of clamping plate fixing holes (13), the bucket wheel body (1) is provided with a plurality of screw holes respectively corresponding to the plurality of clamping plate fixing holes (13) of the two clamping plates (5), and a plurality of clamping plate bolts (7) are passed through the clamping plate fixing holes (13) and the screw holes of the bucket wheel body (1) to fix the clamping plates (5) and the bucket wheel body (1) to be connected.

2. The non-falling-off reclaimer wheel bucket fixing device according to claim 1 is characterized in that: The rear end of the fixed pin shaft (3) is provided with a pin shaft square head (9), the side length of the pin shaft square head (9) is greater than the diameter of the fixed pin shaft (3), a wheel bucket fixing plate (10) is welded on the side plate of the wheel bucket (2), the wheel bucket fixing plate (10) is located at the connecting shaft hole of the side plate of the wheel bucket (2), a square mounting slot hole (11) is provided at the center of the wheel bucket fixing plate (10), the center of the square mounting slot hole (11) is opposite to the center of the connecting shaft hole of the side plate of the wheel bucket (2), the side length of the square mounting slot hole (11) matches the side length of the pin shaft square head (9) at the rear end of the fixed pin shaft (3), the pin shaft square head (9) at the rear end of the fixed pin shaft (3) is embedded in the square mounting slot hole (11) of the wheel bucket fixing plate (10), and a pin shaft threaded hole (12) is drilled at the center of the pin shaft square head (9).

3. The non-falling-off reclaimer wheel bucket fixing device according to claim 1 is characterized in that: The multiple clamping plate fixing holes (13) of the two clamping plates (5) are respectively stepped holes, and the nuts of the clamping plate bolts (7) are embedded in the upper end steps of the clamping plate fixing holes (13).