Foil winding compression roller device
By using a driving cylinder to push the rack on the slide rail in the foil winding pressing roller device, the design of driving the gear to rotate the connecting shaft is solved, and the problem of the cylinder driving pressing roller is achieved slowly up and downward movement of the pressing roller is achieved , improves operational safety.
Patent Information
- Application Number
- CN202421117997.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-21
AI Technical Summary
In the existing foil rolling roll device, the up and down movement speed of the cylinder drive roll is too fast, resulting in high safety risks for operators.
A device including vertical support plates on both sides, connecting shafts, pressing rollers, winding rollers and driving mechanisms is designed. By driving the cylinder to push the rack to move on the slide rail, the gear drives the connecting shaft to rotate, realizing the pressing rollers Slowly move up and down, avoiding the instant lifting and dropping of the cylinder when it is directly driven.
The linear and slow up and down movement of the press roller is achieved, which reduces the safety risks of the operator and improves the operation safety.
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Figure CN222331067U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foil material slitting equipment, in particular to a foil material winding and pressing roller device. Background Art
[0002] The foil winding roller device is a device used in foil slitting equipment. Its function is to apply a certain pressure to the foil when the foil is rolled after the slitting machine cuts the large-width foil into different widths as required, so as to ensure the tightness of the coil during the foil rolling work, reduce looseness and folding, and ensure the quality and stability of the coil.
[0003] To this end, a variety of winding methods have emerged in the prior art. Specifically, a pressure roller is installed on the winding mechanism to improve the winding quality by relying on the weight of the pressure roller. Due to the heavy weight of the pressure roller, the operation is laborious and time-consuming. After rolling, the pressure roller needs to be lifted manually and the foil is taken out, which results in high labor intensity.
[0004] The Chinese utility model patent with announcement number CN 216072318 U records an electrolytic copper foil winding roller device, which drives the end of the roller bracket to move by setting a movable cylinder, thereby realizing the lifting and lowering of the roller, making it easy to wind up or flatten the copper foil at any time, and can realize the adjustment of the copper foil roller in the up and down directions and the front and back directions. When working, the cylinder rod is controlled by operating the switch of the cylinder to move up and down, thereby driving the copper foil roller to move up and down.
[0005] Although the above patent solves the problem in the prior art that the copper foil needs to be manually lifted up the pressure roller and then taken out when winding, which causes high labor intensity; however, the speed of the cylinder when driving the pressure roller up and down is too fast, and the driving pressure roller is lifted and lowered instantly, resulting in a greater safety hazard to the operator.
[0006] Therefore, a foil winding roller device is urgently needed to solve the above problems. Utility Model Content
[0007] Based on the above, the purpose of the utility model is to provide a foil winding roller device to solve the problem in the prior art that the cylinder drives the roller to be lifted and lowered too fast, which poses a safety hazard to the operator.
[0008] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0009] The utility model provides a foil winding roller device, comprising support uprights arranged vertically on both sides, a horizontally arranged connecting shaft is installed between the upper ends of the two support uprights, a pressing roller is installed on the connecting shaft, and a horizontally arranged winding roller is provided between the lower ends of the two support uprights and below the pressing roller. The foil winding roller device also includes a driving mechanism installed on the outer side of the support uprights, the driving mechanism includes a driving cylinder, a rack, a sliding assembly and a gear, the telescopic end and the rack of the driving cylinder are respectively fixed on the slider of the sliding assembly, the slide rail of the sliding assembly is fixed on the support uprights, and the gear is fixed on the end of the connecting shaft and meshes with the rack for rotation;
[0010] When the driving cylinder pushes the rack on the slide block to move forward and backward relative to the slide rail, the gear drives the connecting shaft to rotate, thereby driving the pressure roller to move up and down.
[0011] As an optional technical solution for the foil winding roller device, rocker arms are provided between both ends of the roller and the connecting shaft, the upper end of the rocker arm is connected to the connecting shaft, and the lower end of the rocker arm is connected to the end of the roller.
[0012] As an optional technical solution for the foil winding roller device, a positioning assembly is sleeved on the connecting shaft, and the upper end of the rocker arm is connected to the positioning assembly.
[0013] As an optional technical solution for the foil winding roller device, the positioning assembly includes a positioning ring, a first flange and a second flange. The positioning ring is fixedly connected to the first flange, and the second flange is rotatably mounted on the first flange away from one end of the positioning ring. The upper end of the rocker arm is fixedly connected to the second flange, and a stop bar is provided on the outer diameter of the positioning ring along the axial direction of the connecting shaft, and the stop bar is located at the bottom of the rocker arm.
[0014] As an optional technical solution for the foil winding roller device, a threaded hole penetrating the axial hole of the positioning ring is provided on the outer diameter of the positioning ring, a groove is provided on the inner wall of the axial hole of the positioning ring at the threaded hole, an arc-shaped positioning block is provided in the groove, and a positioning screw is provided in the threaded hole. When the positioning screw is rotated and tightened, the arc-shaped positioning block is pressed tightly against the connecting shaft.
[0015] As an optional technical solution for the foil winding roller device, a "U"-shaped groove is provided at the lower end of the rocker arm, one end of the "U"-shaped groove is rotatably connected to a locking screw, and the other end of the "U"-shaped groove is rotatably connected to a "Y"-shaped limit rod, and both ends of the pressure roller are arranged in the "U"-shaped groove.
[0016] As an optional technical solution for the foil winding roller device, a mounting plate is mounted on the outer side of the left supporting vertical plate, a transfer shaft is vertically penetrated through the mounting plate, and one end of the winding roller is connected to the transfer shaft.
[0017] As an optional technical solution for the foil winding roller device, a load-bearing bracket is fixedly provided on the inner side surface of the mounting plate and the inner side surface of the right supporting vertical plate, the load-bearing bracket is provided with a guide groove, bearings are provided on both ends of the winding roller, and the winding roller is respectively arranged in the guide grooves through the bearings at both ends.
[0018] As an optional technical solution for the foil winding roller device, a limiting cylinder is installed on the top of the supporting bracket, the telescopic end of the limiting cylinder is vertically arranged downward, and the end of the telescopic end of the limiting cylinder is connected to an arc-shaped limiting block.
[0019] The beneficial effects of the utility model are:
[0020] The utility model provides a foil winding roller device, comprising supporting upright plates arranged vertically on both sides, a horizontally arranged connecting shaft is arranged between the upper ends of the two supporting upright plates, a pressing roller is installed on the connecting shaft, a horizontally arranged winding roller is arranged between the lower ends of the two supporting upright plates and below the pressing roller, and a driving mechanism is also installed on the outer side surface of the supporting upright plates; the rack on the sliding block is driven to move forward and backward relative to the sliding rail by a driving cylinder to drive the rack to move forward and backward, and at the same time, the connecting shaft is driven to rotate, thereby driving the pressing roller to move up and down; under the above structure, the driving cylinder can drive the pressing roller to move up and down linearly and slowly, thereby avoiding the safety hazard to the operator caused by the instantaneous lifting and lowering of the pressing roller when the cylinder directly drives the pressing roller to move. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of the foil winding roller device in the embodiment of the utility model from a first viewing angle;
[0022] Figure 2 It is a schematic diagram of the overall structure of the foil winding roller device in another perspective in the embodiment of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the driving mechanism in the embodiment of the utility model;
[0024] Figure 4 This is a schematic diagram of the overall structure of the rocker arm and the positioning assembly in the embodiment of the utility model;
[0025] Figure 5 This is an exploded schematic diagram of a positioning assembly in an embodiment of the present utility model;
[0026] Figure 6This is a schematic diagram of the overall structure of the load-bearing bracket in the embodiment of the utility model;
[0027] Figure 7 It is a cross-sectional view of the load-bearing bracket in the embodiment of the utility model.
[0028] In the figure:
[0029] 1. Supporting plate; 2. Connecting shaft; 3. Pressing roller; 4. Driving mechanism; 41. Driving cylinder; 42. Rack; 43. Gear; 44. Sliding assembly;
[0030] 5. Winding roller; 6. Carrying bracket; 61. Limiting cylinder; 62. Arc-shaped limiting block; 63. Guide groove;
[0031] 7. Mounting plate; 71. Adapter shaft; 72. Support column;
[0032] 8. Positioning assembly; 81. Positioning ring; 811. Stop bar; 812. Positioning screw; 813. Arc-shaped positioning block; 82. First flange; 83. Second flange;
[0033] 9. Rocker arm; 91. "U"-shaped sink groove; 92. "Y"-shaped limit rod; 93. Locking screw. DETAILED DESCRIPTION
[0034] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0035] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0037] In the description of this embodiment, terms such as "up", "down", "left", and "right" and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present utility model.
[0038] In the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more than two. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0039] like Figure 1-7 As shown, the utility model provides a foil winding and pressing roller 3 device, which includes supporting upright plates 1 arranged vertically on both sides, a horizontally arranged connecting shaft 2 is installed between the upper ends of the two supporting upright plates 1, and a pressing roller 3 is installed on the connecting shaft 2, and a horizontally arranged winding roller 5 is provided between the lower ends of the two supporting upright plates 1 and below the pressing roller 3. The foil winding and pressing roller 3 device also includes a driving mechanism 4 installed on the outer surface of the supporting upright plates 1, the driving mechanism 4 includes a driving cylinder 41, a rack 42, a sliding assembly 44 and a gear 43, the telescopic end of the driving cylinder 41 and the rack 42 are respectively fixed on the slider of the sliding assembly 44, the slide rail of the sliding assembly 44 is fixed on the supporting upright plates 1, and the gear 43 is fixed on the end of the connecting shaft 2 and is meshed and rotatably connected with the rack 42; when the driving cylinder 41 pushes the rack 42 on the slider to move forward and backward relative to the slide rail, the gear 43 drives the connecting shaft 2 to rotate, thereby driving the pressing roller 3 to move up and down.
[0040] The foil winding pressing roller 3 device provided by the utility model drives the rack 42 on the slide block to move forward and backward relative to the slide rail by driving the cylinder 41 to drive the rack 42 to move forward and backward. At the same time, the gear 43 drives the connecting shaft 2 to rotate, thereby driving the pressing roller 3 to move up and down. Under the above structure, the driving cylinder 41 can linearly and slowly drive the pressing roller 3 to move up and down, thereby avoiding the safety hazard to the operator caused by the instantaneous lifting and lowering of the pressing roller 3 when the cylinder directly drives the pressing roller 3 to move.
[0041] Specifically, Figure 1-2 As shown, the support plates 1 on the left and right sides are arranged vertically in parallel, and an axial hole for the two ends of the connecting shaft 2 to pass through is opened at the middle position of the upper end of the support plate 1, and a flange and a bearing are arranged in the axial hole. The two ends of the connecting shaft 2 are respectively penetrated by the axial holes on the support plates 1 on the left and right sides, and the ends of the two ends extend to the outside of the support plate 1, and a gear 43 is installed at both ends of the connecting shaft 2. By setting a keyway on the inner diameter of the axial hole of the gear 43 and the outer diameter of the end of the connecting shaft 2, and installing a key pin in the keyway, the gear 43 is fixed to the end of the connecting shaft 2 to prevent the gear 43 and the connecting shaft 2 from rotating. The connecting shaft 2 is arranged between the support plates 1 on the left and right sides in a horizontal state, and the pressure roller 3 is connected to the connecting shaft 2 through two rocker arms 9, and can swing up and down with the rotation of the connecting shaft 2. When the pressure roller 3 moves downward, it is finally pressed on the winding roller 5. The length of the pressure roller 3 is greater than or equal to the length of the winding roller 5, so as to ensure that the pressure roller 3 fully covers and presses the foil on the winding roller 5.
[0042] In this embodiment, if Figure 3 As shown, the driving cylinder 41, the rack 42 and the sliding assembly 44 are all horizontally arranged below the horizontal line of the gear 43. The bottom of the driving cylinder 41 is fixedly installed on the outer side of the supporting vertical plate 1 through a base. The telescopic end of the driving cylinder 41 is fixedly connected to the slider of the sliding assembly 44 through a fisheye ball head. The slide rail of the sliding assembly 44 is fixed to the outer side of the supporting vertical plate 1 through a screw. The rack 42 is threadedly fixedly connected to the outer side of the upper end of the slider through the screw, and the gear 43 and the rack 42 are meshed and rotatably connected with each other. The slidable stroke between the slider and the slide rail and the length of the rack 42 are both greater than the telescopic stroke of the telescopic rod of the driving cylinder 41. Ensure that the gear 43 and the slider will not derail when the driving cylinder 41 is telescopically moving; when the piston rod of the driving cylinder 41 is telescopically moving, the slider and the rack 42 on the slider are driven to move forward and backward relative to the slide rail, and the rack 42 drives the gear 43 to rotate while the connecting shaft 2 drives the pressing roller 3 to swing up and down; the driving cylinder 41 is connected to the sliding component 44, and a rack 42 is arranged on the sliding component 44 to mesh and rotate with the gear 43 on the connecting shaft 2, so that the driving cylinder 41 will not extend or retract instantly during the telescopic movement, ensuring that the pressing roller 3 can swing up and down linearly and slowly, thereby ensuring the safety of the operator when taking and placing the foil.
[0043] In this embodiment, if Figure 4-5As shown, a positioning assembly 8 is provided between the upper end of the rocker arm 9 and the connecting shaft 2, the positioning assembly 8 is sleeved on the connecting shaft 2, and the positioning assembly 8 can slide, rotate and position on the connecting shaft 2; the positioning assembly 8 includes a positioning ring 81, a first flange 82 and a second flange 83, a plurality of through holes are provided on the circumference of the positioning ring 81, a plurality of threaded holes matching the through holes on the positioning ring 81 are provided on the circumference of the first flange 82, and the positioning ring 81 is threadedly fixedly connected to the first flange 82 through a screw; the second flange 83 is rotatably sleeved on the first flange 82 away from one end of the positioning ring 81, and two bearings are provided at the end of the first flange 82 close to the second flange 83 to limit the second flange 83; the upper end of the rocker arm 9 is fixedly connected to the second flange 81 through a threaded connection Flange 83, a stop bar 811 is provided on the outer diameter of the positioning ring 81 along the axial direction of the connecting shaft 2, and the stop bar 811 is located at the bottom of the rocker arm 9; a threaded hole is provided on the outer diameter of the positioning ring 81, and a groove is provided on the inner wall of the shaft hole of the positioning ring 81 at the threaded hole, and an arc-shaped positioning block 813 is provided in the groove, and a positioning screw 812 is provided in the threaded hole. When the arc-shaped positioning block 813 is in the groove, the arc-shaped end face of the arc-shaped positioning block 813 is flush with the inner wall of the shaft hole of the positioning ring 81 or lower than the inner wall of the shaft hole of the positioning ring 81; at this time, the positioning assembly 8 can slide and rotate at will on the connecting shaft 2; when the positioning screw 812 is rotated and tightened, the arc-shaped positioning block 813 is pressed tightly against the connecting shaft 2. At this time, the positioning ring 81 is fixed on the connecting shaft 2, and the positioning ring 81 rotates with the rotation of the connecting shaft 2. When the gear bar 811 abuts against the bottom of the rocker arm 9, it continues to rotate. The gear bar 811 drives the rocker arm 9 to move upward, thereby driving the pressure roller 3 to move upward. Conversely, when the connecting shaft 2 is reversed, the rocker arm 9 moves downward under the action of the deadweight of the pressure roller 3. At this time, the pressure roller 3 moves downward, and finally relies on the deadweight of the pressure roller 3 to press and reel the foil on the winding roller 5 to press and reel it.
[0044] Specifically, Figure 1 and Figure 4 As shown, a U-shaped groove 91 is provided at the lower end of the rocker arm 9, and a locking screw 93 is rotatably connected to the upper end surface of the U-shaped groove 91 near the end of the rocker arm 9, and the other end of the U-shaped groove 91 is rotatably connected to a Y-shaped limit rod 92, and both ends of the pressure roller 3 are arranged in the U-shaped groove 91; when taking or replacing pressure rollers 3 of different sizes, the locking screw 93 is loosened and the Y-shaped limit rod 92 is opened to lift the pressure roller 3 upward and take it out, and the spacing between the two positioning components 8 on the connecting rod is adjusted by loosening the positioning screw 812 on the positioning component 8 to adapt to the installation of pressure rollers 3 of different sizes. This structure can adapt to the operation of foil winding pressure rollers 3 of different sizes in a wider range.
[0045] In this embodiment, if Figure 2 , Figure 6 and Figure 7 As shown, a "U"-shaped air avoidance groove is provided near the lower end of the left support vertical plate 1, and two support columns 72 are respectively provided at the upper and lower ends of the "U"-shaped air avoidance groove and at the outer position of the support vertical plate 1. A mounting plate 7 is connected to the other end of the support column 72, and the mounting plate 7 is arranged relatively parallel to the support vertical plate 1. A load-bearing bracket 6 is provided on the inner side surface of the mounting plate 7 and the inner side surface of the right support vertical plate 1. A guide groove 63 is provided on the load-bearing bracket 6, and bearings are provided at both ends of the winding roller 5. The winding roller 5 is arranged in the guide groove 63 through the bearings. In order to facilitate the better alignment of the guide groove 63 when installing the winding roller 5, an expansion is made at the entrance of the guide groove 63; at the same time, a limit cylinder 61 is vertically provided downwardly at the top end of the belt load-bearing bracket 6, and an arc-shaped limit block 62 is connected to the telescopic end of the limit cylinder 61. When the winding roller 5 is inserted into the guide groove 63 and pushed into the guide groove When the winding roller 5 is pushed into the bottom of the supporting bracket 6 from the guide groove 63, the limiting part is stuck in the limiting groove, and the driving adapter shaft 71 can drive the winding roller 5 to rotate. Through the arrangement of the above structure, it is faster and more convenient to take and put the winding roller 5, thereby improving the working efficiency.
[0046] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model is disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiments according to the technology of the utility model, which does not depart from the content of the technical solution of the utility model, belongs to the scope of the technical solution of the utility model.
Claims
1. A foil winding roller device, comprising vertically arranged support plates on both sides, a horizontally arranged connecting shaft is installed between the upper ends of the two support plates, a roller is installed on the connecting shaft, and a horizontally arranged winding roller is installed between the lower ends of the two support plates and below the roller, characterized in that: The foil winding roller device also includes a driving mechanism installed on the outer side of the supporting vertical plate, the driving mechanism includes a driving cylinder, a rack, a sliding assembly and a gear, the telescopic end of the driving cylinder and the rack are respectively fixed on the slider of the sliding assembly, the slide rail of the sliding assembly is fixed on the supporting vertical plate, and the gear is fixed on the end of the connecting shaft and is meshed and rotatably connected with the rack; When the driving cylinder pushes the rack on the slide block to move forward and backward relative to the slide rail, the gear drives the connecting shaft to rotate, thereby driving the pressure roller to move up and down.
2. The foil winding roller device according to claim 1 is characterized in that: Rocker arms are provided between both ends of the pressure roller and the connecting shaft, the upper end of the rocker arm is connected to the connecting shaft, and the lower end of the rocker arm is connected to the end of the pressure roller.
3. The foil winding roller device according to claim 2 is characterized in that: A positioning assembly is sleeved on the connecting shaft, and the upper end of the rocker arm is connected to the positioning assembly.
4. The foil winding roller device according to claim 3 is characterized in that: The positioning assembly includes a positioning ring, a first flange and a second flange. The positioning ring is fixedly connected to the first flange, and the second flange is rotatably mounted on the first flange away from one end of the positioning ring. The upper end of the rocker arm is fixedly connected to the second flange. A stop bar is provided on the outer diameter of the positioning ring along the axial direction of the connecting shaft, and the stop bar is located at the bottom of the rocker arm.
5. The foil winding roller device according to claim 4 is characterized in that: A threaded hole penetrating the axial hole of the positioning ring is provided on the outer diameter of the positioning ring, a groove is provided on the inner wall of the axial hole of the positioning ring at the threaded hole, an arc-shaped positioning block is provided in the groove, and a positioning screw is provided in the threaded hole. When the positioning screw is rotated and tightened, the arc-shaped positioning block is pressed tightly against the connecting shaft.
6. The foil winding roller device according to any one of claims 2 to 5, characterized in that: A "U"-shaped groove is provided at the lower end of the rocker arm, one end of the "U"-shaped groove is rotatably connected to a locking screw, the other end of the "U"-shaped groove is rotatably connected to a "Y"-shaped limit rod, and both ends of the pressure roller are arranged in the "U"-shaped groove.
7. The foil winding roller device according to claim 1, characterized in that: A mounting plate is mounted on the outer side surface of the left supporting vertical plate, a transfer shaft is vertically passed through the mounting plate, and one end portion of the winding roller is connected to the transfer shaft.
8. The foil winding roller device according to claim 7, characterized in that: A load-bearing bracket is fixedly provided on the inner side surface of the mounting plate and the inner side surface of the supporting vertical plate on the right, the load-bearing bracket is provided with a guide groove, bearings are provided on both ends of the winding roller, and the winding roller is respectively arranged in the guide grooves through the bearings at both ends; a limit cylinder is installed on the top of the load-bearing bracket, the telescopic end of the limit cylinder is arranged vertically downward, and the telescopic end of the limit cylinder is connected to an arc-shaped limit block.
Citation Information
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