Flattening device for optical film production

By designing an optical film flattening device including a bracket, a winding roller, a driving unit and a flattening unit, the problem that the optical film cannot be stretched and adjusted at both ends is solved, and uniform stretching and winding of the optical film is achieved, avoiding the The middle part collapses or folds, improving the flattening quality.

CN222331068UActive Publication Date: 2025-01-10CHONGQING SILIAN SPECIAL EQUIP MATERIALS CO LTD
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Patent Information

Application Number
CN202421126060.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-10
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

In the production of existing optical films, both ends of the optical film cannot be stretched and adjusted, resulting in the middle part being protruded or wrinkled for too long, affecting the flattening quality.

Method used

A flattening device including a bracket, a winding roller, a driving unit, a clamping unit and a flattening unit is designed, and by wrapping an optical film on the winding roller, stretching and flattening with a motor and a cylinder system, ensuring that The middle part does not collapse, and the flattening roller height is adjusted through the electronic slide rail and the lifting cylinder to achieve uniform stretching and winding of the optical film.

Benefits of technology

It effectively avoids overlap or wrinkles in the flattening process of the optical film, improves the flattening quality, so that the two ends of the optical film can be properly stretched according to their length after pressing, ensuring the flattening effect.

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Abstract

The utility model relates to the technical field of optical film production, in particular to a flattening device for optical film production, which comprises a support and a flattening assembly, the flattening assembly comprises a placing seat, two winding rollers, two driving units, two clamping units and two flattening units, the two winding rollers are both fixedly connected with the support and are sequentially distributed inside the support, and the two driving units are arranged on the placing seat. The placing base is located between the two winding rollers, an optical film is placed on the placing base, then the two ends of the optical film are wound on the corresponding winding rollers respectively, then the optical film is clamped through the clamping unit and prevented from falling off, meanwhile, the driving unit drives the winding rollers to rotate, the optical film is stretched, and the situation that the middle portion of the optical film collapses due to the fact that the optical film is too long is avoided. And at the moment, the two flattening units are started to flatten the upper side and the lower side of the optical film at the same time, so that the optical film can be stretched and rolled, the phenomenon that the middle part is overlapped or wrinkled when the middle part is flattened due to the fact that the clamped optical film is too long is avoided, and the flattening quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical film production, in particular to a flattening device for optical film production. Background Art

[0002] In the production and processing of optical films, in order to avoid wrinkles on the optical films, they need to be flattened. Currently, when flattening the optical films, it is inconvenient to press and hold both ends of the optical films, which causes misalignment during flattening, resulting in low flattening effect and affecting the quality of the optical films.

[0003] The prior art patent CN219971369U discloses a flattening device for optical film production. The pressure plate is pulled so that the fixed ring squeezes the spring, causing the spring to deform. When the optical film is placed on the top surface of the placement table, the pressure plate is released so that the spring can be reset, and then the fixed ring drives the insertion rod to move, so that the pressure plate can press the two ends of the optical film, and then flatten it through the flattening roller.

[0004] However, in the aforementioned prior art, after pressing the two ends of the optical film, the two ends of the optical film cannot be retracted and adjusted, and cannot be stretched according to the length of the optical film. At this time, if the optical film is too long, the middle part will bulge. If it is directly pressed and flattened, wrinkles or even overlaps will occur, affecting the flattening quality of the optical film. Utility Model Content

[0005] The utility model aims to provide a flattening device for optical film production, which solves the problem in the prior art that after pressing the two ends of the optical film, the two ends of the optical film cannot be extended and adjusted, and cannot be stretched according to the length of the optical film. At this time, if the optical film is too long, the middle part will bulge. If it is directly pressed and flattened, wrinkles or even overlaps will occur, affecting the flattening quality of the optical film.

[0006] To achieve the above-mentioned purpose, the utility model provides a flattening device for producing optical films, comprising a bracket and a flattening assembly;

[0007] The flattening assembly includes a placement seat, two winding rollers, two driving units, two clamping units and two flattening units. The placement seat is fixedly connected to the bracket and is located on the inner bottom wall of the bracket. The two winding rollers are fixedly connected to the bracket and are sequentially distributed inside the bracket. The placement seat is located between the two winding rollers. The two driving units are respectively arranged on the corresponding winding rollers. The two clamping units are respectively arranged on the corresponding winding rollers. The two flattening units are both arranged inside the bracket and are symmetrically distributed on both sides of the placement seat.

[0008] Wherein, the driving unit includes a motor and a rotating shaft, the motor is fixedly connected to the bracket and is located on the inner bottom wall of the bracket, and the two ends of the rotating shaft are fixedly connected to the output end of the motor and the winding roller respectively.

[0009] Wherein, the clamping unit includes a clamping plate and a clamping cylinder, the clamping plate and the winding roller are adapted to each other, the clamping cylinder is fixedly connected to the rotating shaft and is located on the outer wall of the rotating shaft, and the output end of the clamping cylinder is fixedly connected to the clamping plate.

[0010] Wherein, the flattening unit includes multiple electronic slide rails, multiple sliders, multiple lifting cylinders and flattening rollers, the multiple electronic slide rails are fixedly connected to the bracket and are located inside the bracket, the multiple sliders are respectively slidably connected to the corresponding electronic slide rails, the multiple lifting cylinders are respectively fixedly connected to the corresponding sliders and are located on one side of the slider, and the flattening roller is arranged on the output end of the multiple lifting cylinders.

[0011] Wherein, the optical film production flattening device further includes two locking components, and the two locking components are respectively arranged on the corresponding driving units.

[0012] Among them, the locking assembly includes a support plate, two locking cylinders and two locking blocks. The support plate is fixedly connected to the bracket and is located on the inner bottom wall of the bracket. The two locking cylinders are respectively arranged on the inner bottom wall of the bracket and the support plate. The two locking cylinders are symmetrically distributed on the outside of the rotating shaft, and the output ends of the two locking cylinders are respectively fixedly connected to the corresponding locking blocks.

[0013] The utility model discloses a flattening device for producing optical films, which places the optical film on the placing seat, and then winds the two ends around the corresponding winding rollers respectively, and then clamps the optical film by the clamping unit to prevent it from falling off, and at the same time the driving unit drives the winding roller to rotate to stretch the optical film so that the middle part does not collapse due to being too long. At this time, the two flattening units are started to flatten the upper and lower sides of the optical film at the same time. Through the above-mentioned structural arrangement, the optical film can be stretched and rolled to prevent the optical film from being too long after clamping, resulting in overlapping or wrinkles in the middle part when it is flattened, thereby improving the flattening quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0015] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0016] Figure 2 It is an overall cross-sectional view of the first embodiment of the utility model.

[0017] Figure 3 The utility model Figure 2 AA line section view.

[0018] Figure 4 The utility model Figure 3 BB line cross-sectional view.

[0019] Figure 5 It is an overall structural diagram of the second embodiment of the utility model.

[0020] Figure 6 It is an overall cross-sectional view of the second embodiment of the utility model.

[0021] Figure 7 The utility model Figure 6 CC line section view.

[0022] 101- bracket, 102- placement seat, 103- winding roller, 104- motor, 105- rotating shaft, 106- clamping plate, 107- clamping cylinder, 108- electronic slide rail, 109- slider, 110- lifting cylinder, 111- flattening roller, 201- supporting plate, 202- locking cylinder, 203- locking block. DETAILED DESCRIPTION

[0023] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0024] First embodiment:

[0025] See also Figures 1 to 4 ,in Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model. Figure 2 is a sectional view of the whole of the first embodiment of the utility model, Figure 3 The utility model Figure 2 AA line section view, Figure 4 The utility model Figure 3 BB line cross-sectional view.

[0026] The utility model provides a flattening device for optical film production, including a bracket 101 and a flattening component, the flattening component includes a placement seat 102, two winding rollers 103, two driving units, two clamping units and two flattening units, the driving unit includes a motor 104 and a rotating shaft 105, the clamping unit includes a clamping plate 106 and a clamping cylinder 107, and the flattening unit includes a plurality of electronic slide rails 108, a plurality of sliders 109, a plurality of lifting cylinders 110 and a flattening roller 111.

[0027] According to this specific embodiment, the optical film is placed on the placement seat 102, and then the two ends are respectively wrapped around the corresponding winding roller 103, and then the clamping cylinder 107 is started to drive the clamping plate 106 to move, and the optical film on the winding roller 103 is clamped and fixed to prevent it from falling off. At the same time, the motor 104 is started to drive the rotating shaft 105 to rotate, and the winding roller 103 to rotate, so as to stretch the optical film so that the middle part does not collapse due to excessive length. At this time, the two electronic slide rails 108 are started to drive the slider 109 to move, and the flattening roller 111 to move. At the same time, the lifting cylinder 110 is started to adjust the height of the flattening roller 111, and the flattening roller 111 contacts the optical film to flatten the upper and lower sides of the optical film at the same time.

[0028] Among them, the placing seat 102 is fixedly connected to the bracket 101 and is located on the inner bottom wall of the bracket 101, the two winding rollers 103 are fixedly connected to the bracket 101 and are distributed in sequence inside the bracket 101, the placing seat 102 is located between the two winding rollers 103, the two driving units are respectively arranged on the corresponding winding rollers 103, the two clamping units are respectively arranged on the corresponding winding rollers 103, and the two flattening units are both arranged inside the bracket 101 and are symmetrically distributed on both sides of the placing seat 102. The optical film is placed on the placement seat 102, and then the two ends are respectively wound around the corresponding winding rollers 103, and then clamped by the clamping unit to prevent it from falling off. At the same time, the driving unit drives the winding roller 103 to rotate to stretch the optical film so that the middle part of the optical film does not collapse due to excessive length. At this time, the two flattening units are started to flatten the upper and lower sides of the optical film at the same time, so that the optical film can be stretched and rolled, avoiding the optical film being too long after clamping, resulting in overlapping or wrinkles when the middle part is flattened, thereby improving the flattening quality.

[0029] Secondly, the motor 104 is fixedly connected to the bracket 101 and is located on the inner bottom wall of the bracket 101. The two ends of the rotating shaft 105 are respectively fixedly connected to the output end of the motor 104 and the winding roller 103. When the motor 104 is started, it drives the rotating shaft 105 to rotate, and drives the winding roller 103 to rotate.

[0030] At the same time, the clamping plate 106 and the winding roller 103 are adapted to each other, the clamping cylinder 107 is fixedly connected to the rotating shaft 105 and is located on the outer wall of the rotating shaft 105, and the output end of the clamping cylinder 107 is fixedly connected to the clamping plate 106. When the clamping cylinder 107 is started, the clamping plate 106 is driven to move, and the optical film on the winding roller 103 is clamped and fixed.

[0031] Finally, the plurality of electronic slide rails 108 are fixedly connected to the bracket 101 and are located inside the bracket 101. The plurality of sliders 109 are slidably connected to the corresponding electronic slide rails 108, and the plurality of lifting cylinders 110 are fixedly connected to the corresponding sliders 109 and are located on one side of the sliders 109. The flattening roller 111 is disposed on the output end of the plurality of lifting cylinders 110. The electronic slide rail 108 is started to drive the sliders 109 to move, and the flattening roller 111 to move. At the same time, the lifting cylinder 110 is started to adjust the height of the flattening roller 111. The flattening roller 111 contacts the optical film to flatten the optical film.

[0032] When using the utility model to flatten the optical film, the optical film is placed on the placement seat 102, and then the two ends are respectively wound around the corresponding winding rollers 103, and then the clamping cylinder 107 is started to drive the clamping plate 106 to move, and the optical film on the winding roller 103 is clamped and fixed to prevent it from falling off. At the same time, the motor 104 is started to drive the rotating shaft 105 to rotate, and the winding roller 103 is driven to rotate to stretch the optical film so that its middle part does not collapse due to excessive length. At this time, the two electronic slide rails 108 are started to drive the slider 109 to move, and the flattening roller 111 is driven to move. At the same time, the lifting cylinder 110 is started to adjust the height of the flattening roller 111. The flattening roller 111 contacts the optical film, and the upper and lower sides of the optical film are flattened at the same time. Through the above-mentioned structural arrangement, the optical film can be stretched and rolled, and the optical film can be prevented from being too long after clamping, resulting in overlapping or wrinkles in the middle part when it is flattened, thereby improving the flattening quality.

[0033] Second embodiment:

[0034] Based on the first embodiment, please refer to Figures 5 to 7 ,in Figure 5 It is a schematic diagram of the overall structure of the second embodiment of the utility model. Figure 6 is a cross-sectional view of the entirety of the second embodiment of the present utility model, Figure 7 The utility model Figure 6 CC line section view.

[0035] The utility model provides a flattening device for producing an optical film, which also includes two locking components. The locking components include a supporting plate 201 , two locking cylinders 202 and two locking blocks 203 .

[0036] According to this specific embodiment, when the winding roller 103 completes winding, the locking cylinder 202 is started, driving the locking block 203 to move, clamping the rotating shaft 105 so that it cannot rotate, thereby locking the rotating shaft 105 to prevent the winding roller 103 from rotating accidentally and affecting the flattening effect.

[0037] The two locking components are respectively arranged on the corresponding driving units. The locking components lock the rotating shaft 105 to prevent the winding roller 103 from rotating by mistake and affecting the flattening effect.

[0038] Secondly, the support plate 201 is fixedly connected to the bracket 101 and is located on the inner bottom wall of the bracket 101. The two locking cylinders 202 are respectively arranged on the inner bottom wall of the bracket 101 and the support plate 201. The two locking cylinders 202 are symmetrically distributed outside the rotating shaft 105. The output ends of the two locking cylinders 202 are respectively fixedly connected to the corresponding locking blocks 203. The support plate 201 supports the locking cylinders 202. When the winding roller 103 is wound, the locking cylinders 202 are started, driving the locking blocks 203 to move, clamping the rotating shaft 105 so that it cannot rotate.

[0039] When the utility model is used to roll up the optical film, after the winding roller 103 has finished rolling up, the locking cylinder 202 is started, driving the locking block 203 to move, clamping the rotating shaft 105 so that it cannot rotate, thereby locking the rotating shaft 105 to prevent the winding roller 103 from rotating accidentally and affecting the flattening effect.

[0040] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A flattening device for producing an optical film, comprising a bracket, characterized in that: Also included is a flattening component; The flattening assembly includes a placement seat, two winding rollers, two driving units, two clamping units and two flattening units. The placement seat is fixedly connected to the bracket and is located on the inner bottom wall of the bracket. The two winding rollers are fixedly connected to the bracket and are sequentially distributed inside the bracket. The placement seat is located between the two winding rollers. The two driving units are respectively arranged on the corresponding winding rollers. The two clamping units are respectively arranged on the corresponding winding rollers. The two flattening units are both arranged inside the bracket and are symmetrically distributed on both sides of the placement seat.

2. The flattening device for producing an optical film according to claim 1, characterized in that: The driving unit comprises a motor and a rotating shaft. The motor is fixedly connected to the bracket and is located on the inner bottom wall of the bracket. The two ends of the rotating shaft are respectively fixedly connected to the output end of the motor and the winding roller.

3. The flattening device for producing an optical film according to claim 2, characterized in that: The clamping unit includes a clamping plate and a clamping cylinder. The clamping plate and the winding roller are adapted to each other. The clamping cylinder is fixedly connected to the rotating shaft and is located on the outer wall of the rotating shaft. The output end of the clamping cylinder is fixedly connected to the clamping plate.

4. The flattening device for producing an optical film according to claim 3, characterized in that: The flattening unit includes multiple electronic slide rails, multiple sliders, multiple lifting cylinders and flattening rollers. The multiple electronic slide rails are fixedly connected to the bracket and are located inside the bracket. The multiple sliders are respectively slidably connected to the corresponding electronic slide rails. The multiple lifting cylinders are respectively fixedly connected to the corresponding sliders and are located on one side of the slider. The flattening roller is arranged on the output end of the multiple lifting cylinders.

5. The flattening device for producing an optical film according to claim 4, characterized in that: The optical film production flattening device further comprises two locking components, and the two locking components are respectively arranged on the corresponding driving units.

6. The flattening device for producing an optical film according to claim 5, characterized in that: The locking assembly includes a support plate, two locking cylinders and two locking blocks. The support plate is fixedly connected to the bracket and is located on the inner bottom wall of the bracket. The two locking cylinders are respectively arranged on the inner bottom wall of the bracket and the support plate. The two locking cylinders are symmetrically distributed on the outside of the rotating shaft, and the output ends of the two locking cylinders are respectively fixedly connected to the corresponding locking blocks.

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