Steel wire rope penetrating and sleeving equipment

By designing wire rope sleeve equipment, automatic bending and pad movement is achieved using folding machines and positioning devices, the physical consumption and safety risks caused by manual bending and pad entry and exit are solved, and the operation efficiency and safety are improved .

CN222332368UActive Publication Date: 2025-01-10TIANJIN QUANYOU STEEL ROPE
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Patent Information

Application Number
CN202421151212.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-10
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

Manual operation of bends and pads in and out is physically exhausting and poses safety risks.

Method used

A wire rope sleeve equipment is designed, including a stamper, a workbench, a folding machine and a fixing device. The folding machine is used to replace manual folding, and the electric jaw position is adjusted through electric control. The fixing device drives the pad movement. , reduce manual operations.

Benefits of technology

It realizes automated bending, reduces physical energy consumption, and reduces safety risks, improving operational efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222332368U_ABST
    Figure CN222332368U_ABST
Patent Text Reader

Abstract

The utility model discloses steel wire rope penetrating and sleeving equipment which comprises a punching machine and further comprises a working table, a folding machine and a clamping device, the folding machine is arranged on the working table, the clamping device is arranged on the working table, a base is arranged on the working table, a lower die is installed on the base, and the punching machine is arranged on the working table. The turnover machine comprises a supporting frame, a mover, a turnover motor, a first hydraulic rod and an electric clamping jaw, the supporting frame is installed on the workbench, the mover is arranged on the supporting frame, the turnover motor is arranged at the output end of the mover, the first hydraulic rod is arranged on an output shaft of the turnover motor, and the electric clamping jaw is arranged on the output shaft of the turnover motor. And the electric clamping jaw is arranged on a piston rod of the first hydraulic rod. The utility model relates to the field of steel wire rope machining, in particular to steel wire rope penetrating and sleeving equipment.
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Description

Technical Field

[0001] The utility model relates to the field of steel wire rope processing, in particular to a steel wire rope sleeve threading device. Background Art

[0002] Wire rope is a spiral bundle of steel wires made by combining steel wires with required mechanical properties and geometric dimensions according to certain rules. Wire rope is mainly composed of steel wire, steel wire core and grease. It has good load-bearing function and is widely used in various fields of production and life.

[0003] Before using, the wire rope usually needs to be bent and compressed with a fixing sleeve to provide a hanging and fixed position. Some wire ropes also need to be positioned with a heart ring to make a wire rope joint that is easy to use. At present, this process is usually done manually and then compressed with a punching machine or pliers. Due to the hardness of the wire rope itself, manual bending and transposition consumes too much physical strength and cannot work for a long time. In addition, some bent parts do not require a heart ring, so it is necessary to temporarily put in a pad and remove it after use. This process is also manually operated. Manually holding the pad too close to the punching machine also poses a safety risk. Utility Model Content

[0004] The technical problem to be solved by the utility model is that manual operation of bending and the entry and exit of the pad is labor-intensive and has safety risks.

[0005] In order to solve the above problems, the technical solution adopted by the utility model is as follows: the utility model is a wire rope threading equipment, including a punching machine, and also includes a workbench, a folding machine and a clamping device. The folding machine is arranged on the workbench, and the clamping device is arranged on the workbench. The workbench is provided with a base, and a lower mold is installed on the base. The folding machine includes a support frame, a mover, a folding motor, a first hydraulic rod and an electric clamp. The support frame is installed on the workbench, the mover is arranged on the support frame, the folding motor is arranged on the output end of the mover, the first hydraulic rod is arranged on the output shaft of the folding motor, and the electric clamp is arranged on the piston rod of the first hydraulic rod.

[0006] Furthermore, the folding motor is a forward and reverse rotating motor.

[0007] Furthermore, the mover includes a fixed box, a movable structure and a limiting structure, the fixed box is arranged on the support frame, the fixed box is provided with a sliding opening, the movable structure is arranged on the fixed box, and the limiting structure is arranged on the fixed box.

[0008] Furthermore, the moving structure includes a moving motor, a lead screw and a nut. The moving motor is arranged on a fixed box. The lead screw is rotatably arranged on the fixed box and connected to the output shaft of the moving motor. The nut is threadedly connected to the lead screw.

[0009] Furthermore, the limiting structure includes a limiting rod, a limiting tube, a connecting rod and a connecting frame, the limiting rod is arranged on the fixed box, the limiting tube is slidably sleeved on the limiting rod, the connecting rod is arranged between the nut and the limiting tube, the connecting frame is arranged on the limiting tube and passes through the sliding opening, and the connecting frame is connected to the folding motor.

[0010] Furthermore, the positioner comprises a fixing frame, a second hydraulic rod and a cushion block, the fixing frame is arranged on a workbench, the second hydraulic rod is arranged through the fixing frame, and the cushion block is installed on the piston rod of the second hydraulic rod.

[0011] Preferably, an upper die corresponding to the lower die is installed on the punching machine.

[0012] Preferably, the peripheral controller or PLC can also realize fully automatic control.

[0013] The beneficial effects achieved by the utility model using the above structure are as follows:

[0014] 1. The folding machine can replace manual folding and can be controlled electrically. The position of the electric clamp can also be adjusted to facilitate evacuation after bending.

[0015] 2. The positioning device can be used to move the pad on it, and the pad does not need to be held by hand, reducing safety risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a wire rope sleeve threading device proposed by the utility model;

[0017] Figure 2 This is a structural schematic diagram of a wire rope sleeve threading device proposed by the utility model from another angle;

[0018] Figure 3 This is a structural schematic diagram of a folding machine for wire rope sleeve threading equipment proposed by the utility model;

[0019] Figure 4 It is a cross-sectional view of a fixing box of a wire rope sleeve threading device proposed by the utility model;

[0020] Figure 5 The utility model is a schematic structural diagram of a wire rope threading device clamp.

[0021] Among them, 1. punching machine, 2. workbench, 3. folding machine, 4. positioner, 5. support frame, 6. mover, 7. folding motor, 8. first hydraulic rod, 9. electric clamp, 10. fixed box, 11. moving structure, 12. limiting structure, 13. sliding mouth, 14. moving motor, 15. screw, 16. nut, 17. limiting rod, 18. limiting tube, 19. connecting rod, 20. connecting frame, 21. fixed frame, 22. second hydraulic rod, 23. cushion block, 24. base, 25. lower mold. DETAILED DESCRIPTION

[0022] like Figure 1 to Figure 5 As shown, the utility model is a wire rope threading equipment, including a punching machine 1, and also includes a workbench 2, a folding machine 3 and a clamping device 4. The folding machine 3 is arranged on the workbench 2, and the clamping device 4 is arranged on the workbench 2. The workbench 2 is provided with a base 24, and a lower mold 25 is installed on the base 24, which is located below the punching machine 1. The folding machine 3 includes a support frame 5, a mover 6, a folding motor 7, a first hydraulic rod 8 and an electric clamp 9. The support frame 5 is installed on the workbench 2, the mover 6 is arranged on the support frame 5, the folding motor 7 is arranged on the output end of the mover 6, the first hydraulic rod 8 is arranged on the output shaft of the folding motor 7, and the electric clamp 9 is arranged on the piston rod of the first hydraulic rod 8. It is sufficient to use products with suitable sizes available on the market, and the folding motor 7 is a forward and reverse motor.

[0023] The mover 6 includes a fixed box 10 , a moving structure 11 and a limiting structure 12 . The fixed box 10 is arranged on the support frame 5 . A sliding opening 13 is provided on the fixed box 10 . The moving structure 11 is arranged on the fixed box 10 . The limiting structure 12 is arranged on the fixed box 10 .

[0024] The moving structure 11 includes a moving motor 14, a lead screw 15 and a nut 16. The moving motor 14 is arranged on the fixed box 10. The lead screw 15 is rotatably arranged on the fixed box 10 and connected to the output shaft of the moving motor 14. The nut 16 is threadedly connected to the lead screw 15. The working of the moving motor 14 drives the lead screw 15 to rotate.

[0025] The limiting structure 12 includes a limiting rod 17, a limiting tube 18, a connecting rod 19 and a connecting frame 20. The limiting rod 17 is arranged on the fixed box 10, the limiting tube 18 is slidably sleeved on the limiting rod 17, the connecting rod 19 is arranged between the nut 16 and the limiting tube 18, the connecting frame 20 is arranged on the limiting tube 18 and passes through the sliding opening 13, the connecting frame 20 is connected to the folding motor 7, the moving motor 14 works to drive the screw 15 to rotate, and the nut 16 moves on the screw 15.

[0026] The positioner 4 includes a fixed frame 21, a second hydraulic rod 22 and a cushion block 23. The fixed frame 21 is arranged on the workbench 2, the second hydraulic rod 22 is penetrated through the fixed frame 21, and the cushion block 23 is installed on the piston rod of the second hydraulic rod 22. The heart ring is not used, and the cushion block 23 is used as a temporary shaping tool.

[0027] When in use, the fixed sleeve is placed on the lower die 25, the punch head of the upper punching machine 1 is started to move downward, and the upper die and the lower die 25 jointly position the fixed sleeve. At this time, the punching machine 1 only assists in positioning the fixed sleeve and cannot be pressed. Then the wire rope is passed through the fixed sleeve, and the head is placed between the two groups of jaws of the electric clamp 9. The electric clamp 9 is started to clamp the wire rope, and then the moving motor 14 is started to drive the lead screw 15 to rotate. The nut 16 moves under the limiting action of the limiting rod 17 and the limiting tube 18, and the wire rope is pulled to move to a suitable position. After the position is reached, the moving motor 14 rotates in the opposite direction, the folding motor 7 is started to work and reverse 180 degrees, the wire rope is pulled back to the position of the fixed sleeve, passed through the fixed sleeve, the front section of the wire rope is manually grasped, the electric clamp 9 is released, the first hydraulic rod 8 is retracted to retract it, the second hydraulic rod 22 is started to extend, the cushion block 23 is moved to the front section of the fixed sleeve, the position of the wire rope is pulled and adjusted to complete the molding, and then the cushion block 23 is retracted, the punching machine 1 is started to press the fixed sleeve to fix the wire rope, and then the various components are reset, and the wire rope and the fixed sleeve are removed.

[0028] It should be understood that although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A wire rope sleeve-threading device, comprising a punching machine, characterized in that: It also includes a workbench, a folding machine and a clamping device, the folding machine is arranged on the workbench, the clamping device is arranged on the workbench, the workbench is provided with a base, the base is installed with a lower mold, the folding machine includes a support frame, a mover, a folding motor, a first hydraulic rod and an electric clamp, the support frame is installed on the workbench, the mover is arranged on the support frame, the folding motor is arranged on the output end of the mover, the first hydraulic rod is arranged on the output shaft of the folding motor, and the electric clamp is arranged on the piston rod of the first hydraulic rod.

2. A wire rope sleeve threading device according to claim 1, characterized in that: The folding motor is a forward and reverse rotating motor.

3. The wire rope threading device according to claim 1, characterized in that: The mover comprises a fixed box, a moving structure and a limiting structure. The fixed box is arranged on the supporting frame, a sliding opening is arranged on the fixed box, the moving structure is arranged on the fixed box, and the limiting structure is arranged on the fixed box.

4. A wire rope sleeve threading device according to claim 3, characterized in that: The moving structure comprises a moving motor, a lead screw and a nut. The moving motor is arranged on a fixed box. The lead screw is rotatably arranged on the fixed box and connected with the output shaft of the moving motor. The nut is threadedly connected on the lead screw.

5. The wire rope threading device according to claim 3, characterized in that: The limiting structure includes a limiting rod, a limiting tube, a connecting rod and a connecting frame. The limiting rod is arranged on the fixed box, the limiting tube is slidably sleeved on the limiting rod, the connecting rod is arranged between the nut and the limiting tube, the connecting frame is arranged on the limiting tube and passes through the sliding opening, and the connecting frame is connected to the folding motor.

6. A wire rope sleeve threading device according to claim 1, characterized in that: The positioner comprises a fixing frame, a second hydraulic rod and a cushion block, wherein the fixing frame is arranged on a workbench, the second hydraulic rod is arranged through the fixing frame, and the cushion block is installed on a piston rod of the second hydraulic rod.