Automatic assembling machine for bearing balls

By designing the extrusion mechanism of the automatic assembly machine, and automatically assembling the balls on the cage using telescopic and transmission components, the problem of low assembly efficiency in the prior art is solved, the bearing assembly efficiency is improved, and the design of clamping and support rods is achieved. Enhance the stability of components.

CN222334307UActive Publication Date: 2025-01-10ZHEJIANG LINGTIAN TECH CO LTD
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Patent Information

Application Number
CN202420911021.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-10
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

In the prior art, the ball assembly efficiency of bearings is extremely low, which affects the assembly efficiency.

Method used

An automatic bearing ball assembly machine is designed, using an extrusion mechanism to automatically assemble the ball on the cage, including telescopic components, clamping components, lifting components and transmission components, and automatic ball rolling through the servo electric cylinder and push rod drive system. Extrusion assembly.

Benefits of technology

Improve the assembly efficiency of bearings, solve the problem of low manual assembly efficiency, and prevent connecting rod disengagement and support damage through the clamping assembly and support rod design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bearing assembling, and discloses an automatic bearing ball assembling machine which comprises a machine body, a loading disc is fixed at the upper end of the machine body, an assembling base is fixed in the loading disc, a supporting column is inserted in the middle of the assembling base in a sleeved mode, a telescopic assembly is arranged at the lower end of the supporting column, and the supporting column and the assembling base are coaxially arranged. A plurality of balls are placed in the loading disc, a plurality of through holes matched with the balls are formed in the side wall of the assembling base, a retainer is placed at the top end of the telescopic supporting column, and an extrusion mechanism is arranged in the assembling base and comprises an extrusion plate, a clamping assembly, a lifting assembly and a transmission assembly. Therefore, the ball can be automatically assembled on the retainer, the problem of extremely low assembling efficiency in the prior art is solved, and the assembling efficiency of the bearing is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bearing assembly, in particular to an automatic bearing ball assembly machine. Background Art

[0002] Ball bearings are a type of rolling bearings. Spherical alloy steel balls are installed between the inner and outer steel rings to reduce friction during power transmission and improve the transmission efficiency of mechanical power. Ball bearings mainly consist of four basic components: balls, inner rings, outer rings and cages.

[0003] The cage (i.e., bearing cage, also known as bearing retainer) refers to a bearing part that partially wraps all or part of the rolling elements and moves with them. It is used to isolate the rolling elements and usually guide the rolling elements and retain them in the bearing. During the assembly process of the bearing, the balls usually need to be assembled on the cage, and the existing assembly between the cage and the balls is usually manual assembly.

[0004] In the above solution, the efficiency of manual assembly is extremely low, which affects the efficiency of bearing assembly. Utility Model Content

[0005] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a bearing ball automatic assembly machine, which is provided with an extrusion mechanism so that the balls can be automatically assembled on the retaining frame, thereby solving the problem of extremely low assembly efficiency in the prior art and improving the assembly efficiency of the bearing.

[0006] The solution of the utility model to solve the technical problem is:

[0007] A bearing ball automatic assembly machine comprises a machine body, a loading tray is fixed at the upper end of the machine body, an assembly base is fixed in the loading tray, a pillar is inserted in the middle of the assembly base, a telescopic component is provided at the lower end of the pillar, the pillar and the assembly base are coaxially arranged, a plurality of balls are placed in the loading tray, a plurality of through holes cooperating with the balls are formed on the side wall of the assembly base, a retaining frame is placed on the top of the telescopic pillar, an extrusion mechanism is provided in the assembly base, and the extrusion mechanism comprises an extrusion plate, a clamping component, a lifting component and a transmission component.

[0008] Several balls will enter the assembly base through the through holes. When the balls need to be assembled on the retaining frame, the retaining frame is placed on the top of the pillar, the telescopic assembly is started, and the pillar is driven downward to the required position by the telescopic assembly so that the balls are against the side wall of the retaining frame. The transmission assembly is started, and the extrusion plate is driven to move into the through hole by the lifting assembly. At the same time, the extrusion plate is driven by the clamping assembly to squeeze the balls, thereby squeezing the balls into the retaining frame. The pillar is then driven upward by the telescopic assembly so that the assembled retaining frame can be taken out.

[0009] By providing an extrusion mechanism, the ball bearings can be automatically assembled on the retaining frame, thus solving the problem of extremely low assembly efficiency in the prior art, thereby improving the assembly efficiency of the bearing.

[0010] The utility model is further configured as follows: the telescopic assembly includes a first servo electric cylinder fixed to the machine body, and the lower end of the support column is fixed to a first push rod of the first servo electric cylinder.

[0011] Through the above technical solution, when it is necessary to drive the support to move to a desired position, the first servo electric cylinder is started, thereby driving the support to move to the desired position through the first push rod.

[0012] The utility model is further configured as follows: the clamping assembly includes a rotating plate sleeved in the assembly base, the rotating plate is inserted into and abuts against the side wall of the pillar, a plurality of guide grooves are formed on the rotating plate, a connecting rod is fixed to the lower end of the extrusion plate, the connecting rod abuts against the inner wall of the guide groove, a first groove cooperating with the extrusion plate is provided in the through hole, a second groove cooperating with the connecting rod is provided in the through hole, and a clamping assembly is provided in the guide groove.

[0013] Through the above technical scheme, when it is necessary to extrude the ball through the extrusion plate, a clamping assembly is provided to prevent the connecting rod from being detached from the guide groove, and the rotating plate is driven to move upward by the lifting assembly, thereby driving the extrusion plate to move upward through the first groove, so that the extrusion plate is located in the through hole, and at the same time, the rotating plate is driven to rotate by the transmission assembly, thereby driving the connecting rod to move through the guide groove, so that the connecting rod drives the extrusion plate to extrude the ball through the second groove, thereby squeezing the ball into the retaining frame.

[0014] The utility model is further configured as follows: the lifting assembly includes a connecting rod fixed on the side wall of the rotating plate, a support rod is fixed to the lower end of the connecting rod, a lifting block is fixed to the upper end of the body, and the lower end of the support rod abuts against the upper end of the lifting block.

[0015] Through the above technical solution, when it is necessary to drive the rotating plate to move upward, the connecting rod is driven to rotate through the transmission assembly, so that the support rod moves on the lifting block, thereby driving the rotating plate to move upward.

[0016] The utility model is further configured as follows: the transmission assembly includes a second servo electric cylinder fixed to the upper end of the machine body, a connecting piece is fixed to the second push rod of the second servo electric cylinder, and the end of the connecting rod is rotatably connected to the connecting piece.

[0017] Through the above technical solution, when it is necessary to drive the rotating plate to rotate, the second servo electric cylinder is started, and the connecting rod is pushed to rotate by the second push rod, thereby driving the rotating plate to rotate.

[0018] The utility model is further configured as follows: the clamping assembly includes a rectangular block fixed to the lower end of the connecting rod, and a clamping groove matching the rectangular block is formed in the guide groove.

[0019] Through the above technical solution, by providing the rectangular block, the connecting rod is prevented from rotating freely and the connecting rod is prevented from being separated from the guide groove.

[0020] The utility model is further configured as follows: a rounded corner is configured at the bottom end of the support rod.

[0021] Through the above technical solution, when the support rod moves on the lifting block, the support rod is prevented from causing damage to the lifting block.

[0022] The beneficial effects of the utility model are:

[0023] Compared with the prior art, the extrusion mechanism is provided so that the ball bearings can be automatically assembled on the retaining frame, thereby solving the problem of extremely low assembly efficiency in the prior art and improving the assembly efficiency of the bearing.

[0024] By providing the clamping assembly, the connecting rod is prevented from rotating freely and the connecting rod is prevented from being separated from the guide groove.

[0025] The rounded corner at the bottom end of the support rod is provided to prevent the support rod from causing damage to the lifting block. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0027] Figure 2 This is a front view of the utility model with part of the body removed;

[0028] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model without the balls, the loading tray and the assembly base;

[0029] Figure 4 for Figure 2 The enlarged view of A;

[0030] Figure 5 It is a schematic diagram of the three-dimensional structure of the extruded plate and the connecting components;

[0031] Figure 6 A schematic diagram of the three-dimensional structure of the assembly base;

[0032] Figure 7 for Figure 3 Enlarged view of B.

[0033] Figure numerals: 1, machine body; 2, loading tray; 3, assembly base; 301, through hole; 302, first groove; 303, second groove; 4, pillar; 5, ball; 6, retaining frame; 7, extrusion plate; 8, first servo electric cylinder; 801, first push rod; 9, rotating plate; 901, guide groove; 902, clamping groove; 10, connecting rod; 11, connecting rod; 12, support rod; 13, lifting block; 14, second servo electric cylinder; 1401, second push rod; 15, connecting piece; 16, rectangular block. DETAILED DESCRIPTION

[0034] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0035] The following references Figures 1 to 7 The utility model is described.

[0036] A bearing ball automatic assembly machine comprises a machine body 1, a loading tray 2 is fixed at the upper end of the machine body 1, an assembly base 3 is fixed in the loading tray 2, a pillar 4 is inserted in the middle of the assembly base 3, a telescopic component is provided at the lower end of the pillar 4, the pillar 4 is coaxially arranged with the assembly base 3, a plurality of balls 5 are placed in the loading tray 2, a plurality of through holes 301 cooperating with the balls 5 are formed on the side wall of the assembly base 3, a retaining frame 6 is placed on the top of the telescopic pillar 4, an extrusion mechanism is provided in the assembly base 3, and the extrusion mechanism comprises an extrusion plate 7, a clamping component, a lifting component and a transmission component.

[0037] A number of balls 5 will enter the assembly base 3 through the through hole 301. When the balls 5 need to be assembled on the retaining frame 6, the retaining frame 6 is placed on the top of the pillar 4, and the telescopic component is started. The pillar 4 is driven downward to the required position by the telescopic component so that the balls 5 are against the side wall of the retaining frame 6. The transmission component is started, and the extrusion plate 7 is driven to move into the through hole 301 by the lifting component. At the same time, the extrusion plate 7 is driven by the clamping component to extrude the balls 5, thereby squeezing the balls 5 into the retaining frame 6. The pillar 4 is then driven upward by the telescopic component, so that the assembled retaining frame 6 can be taken out.

[0038] By providing a squeezing mechanism, the ball 5 can be automatically assembled on the retaining frame 6, solving the problem of extremely low assembly efficiency in the prior art, thereby improving the assembly efficiency of the bearing.

[0039] The telescopic assembly includes a first servo electric cylinder 8 fixed to the machine body 1 , and the lower end of the support column 4 is fixed to a first push rod 801 of the first servo electric cylinder 8 .

[0040] When it is necessary to drive the support column 4 to move to a desired position, the first servo electric cylinder 8 is started, thereby driving the support column 4 to move to the desired position through the first push rod 801 .

[0041] The clamping assembly includes a rotating plate 9 sleeved in the assembly base 3, the rotating plate 9 is inserted into and abuts against the side wall of the pillar 4, a plurality of guide grooves 901 are formed on the rotating plate 9, a connecting rod 10 is fixed to the lower end of the extrusion plate 7, the connecting rod 10 abuts against the inner wall of the guide groove 901, a first groove 302 cooperating with the extrusion plate 7 is provided in the through hole 301, a second groove 303 cooperating with the connecting rod 10 is provided in the through hole 301, and a snap-on assembly is provided in the guide groove 901.

[0042] When it is necessary to extrude the ball 5 through the extrusion plate 7, a clamping assembly is provided to prevent the connecting rod 10 from being separated from the guide groove 901, and the rotating plate 9 is driven to move upward by the lifting assembly, thereby driving the extrusion plate 7 to move upward through the first groove 302, so that the extrusion plate 7 is located in the through hole 301, and at the same time, the rotating plate 9 is driven to rotate by the transmission assembly, thereby driving the connecting rod 10 to move through the guide groove 901, so that the connecting rod 10 drives the extrusion plate 7 to extrude the ball 5 through the second groove 303, thereby squeezing the ball 5 into the retaining frame 6.

[0043] The lifting assembly includes a connecting rod 11 fixed on the side wall of the rotating plate 9 , a supporting rod 12 is fixed to the lower end of the connecting rod 11 , a lifting block 13 is fixed to the upper end of the body 1 , and the lower end of the supporting rod 12 abuts against the upper end of the lifting block 13 .

[0044] When the rotating plate 9 needs to be driven to move upward, the connecting rod 11 is driven to rotate through the transmission assembly, so that the support rod 12 moves on the lifting block 13, thereby driving the rotating plate 9 to move upward.

[0045] The transmission assembly includes a second servo electric cylinder 14 fixed to the upper end of the machine body 1 , a connecting piece 15 is fixed to a second push rod 1401 of the second servo electric cylinder 14 , and an end of the connecting rod 11 is rotatably connected to the connecting piece 15 .

[0046] When it is necessary to drive the rotating plate 9 to rotate, the second servo electric cylinder 14 is started, and the connecting rod 11 is pushed to rotate through the second push rod 1401, thereby driving the rotating plate 9 to rotate.

[0047] The clamping assembly includes a rectangular block 16 fixed to the lower end of the connecting rod 10 , and a clamping groove 902 matching with the rectangular block 16 is formed in the guide groove 901 .

[0048] The rectangular block 16 is provided to prevent the connecting rod 10 from rotating freely and prevent the connecting rod 10 from being separated from the guide groove 901 .

[0049] The bottom end of the support rod 12 is rounded.

[0050] When the support rod 12 moves on the lifting block 13 , the support rod 12 is prevented from causing damage to the lifting block 13 .

[0051] Working principle:

[0052] A number of balls 5 will enter the assembly base 3 through the through hole 301. When the balls 5 need to be assembled on the retaining frame 6, the retaining frame 6 is placed on the top of the pillar 4, and the first servo electric cylinder 8 is started, so that the pillar 4 is moved to the desired position through the first push rod 801, so that the balls 5 are against the side wall of the retaining frame 6, and the second servo electric cylinder 14 is started, and the connecting rod 11 is pushed to rotate through the second push rod 1401, so that the rotating plate 9 can be driven to rotate, and at the same time, the support rod 12 is moved on the lifting block 13, so that the rotating plate 9 moves upward. , thereby driving the extrusion plate 7 to move upward through the first groove 302, so that the extrusion plate 7 is located in the through hole 301, starting the second servo electric cylinder 14, and pushing the connecting rod 11 to rotate through the second push rod 1401, thereby driving the rotating plate 9 to rotate, thereby driving the connecting rod 10 to move through the guide groove 901, so that the connecting rod 10 drives the extrusion plate 7 to extrude the ball 5 through the second groove 303, thereby squeezing the ball 5 into the retaining frame 6, and then driving the support 4 to move upward through the telescopic assembly, so that the assembled retaining frame 6 can be taken out.

[0053] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications of the above assumptions should also be regarded as the protection scope of the present invention.

Claims

1. A bearing ball automatic assembly machine, comprising a machine body (1), characterized in that: A loading tray (2) is fixed at the upper end of the machine body (1), an assembly base (3) is fixed in the loading tray (2), a support (4) is inserted in the middle of the assembly base (3), a telescopic component is provided at the lower end of the support (4), the support (4) and the assembly base (3) are coaxially arranged, a plurality of balls (5) are placed in the loading tray (2), a plurality of through holes (301) cooperating with the balls (5) are formed on the side wall of the assembly base (3), a retaining frame (6) is placed at the top end of the telescopic support (4), and an extrusion mechanism is provided in the assembly base (3), the extrusion mechanism comprises an extrusion plate (7), a clamping component, a lifting component and a transmission component.

2. The automatic bearing ball assembly machine according to claim 1, characterized in that: The telescopic assembly comprises a first servo electric cylinder (8) fixed to the machine body (1), and the lower end of the support column (4) is fixed to a first push rod (801) of the first servo electric cylinder (8).

3. The automatic bearing ball assembly machine according to claim 1, characterized in that: The clamping assembly comprises a rotating plate (9) sleeved in an assembly base (3), the rotating plate (9) being inserted into and abutting against the side wall of the pillar (4), a plurality of guide grooves (901) being formed on the rotating plate (9), a connecting rod (10) being fixed to the lower end of the extrusion plate (7), the connecting rod (10) abutting against the inner wall of the guide groove (901), a first groove (302) cooperating with the extrusion plate (7) being provided in the through hole (301), a second groove (303) cooperating with the connecting rod (10) being provided in the through hole (301), and a clamping assembly being provided in the guide groove (901).

4. The automatic bearing ball assembly machine according to claim 3, characterized in that: The lifting assembly comprises a connecting rod (11) fixed on the side wall of the rotating plate (9), a supporting rod (12) being fixed to the lower end of the connecting rod (11), a lifting block (13) being fixed to the upper end of the machine body (1), and the lower end of the supporting rod (12) being against the upper end of the lifting block (13).

5. The automatic bearing ball assembly machine according to claim 4, characterized in that: The transmission assembly comprises a second servo electric cylinder (14) fixed to the upper end of the machine body (1); a connecting piece (15) is fixed to a second push rod (1401) of the second servo electric cylinder (14); and an end of the connecting rod (11) is rotatably connected to the connecting piece (15).

6. The automatic bearing ball assembly machine according to claim 3, characterized in that: The clamping assembly comprises a rectangular block (16) fixed to the lower end of the connecting rod (10), and a clamping groove (902) matching with the rectangular block (16) is formed in the guide groove (901).

7. The automatic bearing ball assembly machine according to claim 4, characterized in that: The bottom end of the support rod (12) is rounded.

Citation Information

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