Stepping heating furnace for hot penetration pretreatment
By designing heating components and protection components in a stepping heating furnace, the coiled steel cable and placement plate are used to heat it, and the heat loss caused by transverse heating is solved through the ventilation system, which improves the heating efficiency of the workpiece and Processing quality.
Patent Information
- Application Number
- CN202421130628.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The lateral heating method of the existing stepping heating furnace leads to heat loss and affects the processing quality of the workpiece.
A heat-through pretreatment stepper heating furnace is designed, including heating and protection components in the housing, heated using electric winch-driven coiled steel cables and placement plates, and keeping the equipment clean through ventilation systems and protection plates. Reduce heat loss and uneven heating.
It improves the heating efficiency of workpieces, reduces heat loss, enhances the structural protection of the equipment and the efficiency of the ventilation system, and ensures the processing quality and stable operation of the equipment.
Smart Images

Figure CN222336011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, in particular to a hot penetration pretreatment step-type heating furnace. Background Art
[0002] Hot penetration pretreatment usually refers to a series of preparation and treatment work on the material before heat treatment to improve the performance of the material, improve its processing performance or meet specific process requirements. The specific pretreatment steps and parameters will vary according to the type of material, its purpose and the subsequent heat treatment process. The walking beam heating furnace is a continuous heating furnace. It moves the billet forward step by step through the rising, advancing, descending and retreating actions of the furnace bottom or the water-cooled metal beam to achieve continuous heating. The walking beam heating furnace has the characteristics of flexible material transportation, uniform heating, low energy consumption and easy operation. It is suitable for heating various steel materials such as ingots, billets, slabs and round billets. In the field of steel rolling, the walking beam heating furnace is widely used.
[0003] The existing scraper plate moves the entire length of the water seal groove relative to the water seal groove each time it scrapes the slag, that is, the iron oxide slag in the soaking section needs to be transported to the preheating section, and its travel is long, and the slag removal effect is poor;
[0004] The existing patent (publication number: CN203231634U) discloses a walking-beam heating furnace, comprising a furnace body, a water seal groove and a sealing box; the bottom of the furnace body is provided with a plurality of spaced sealing boxes extending out of the furnace body; the water seal groove is located below the furnace body, and the lower end of the sealing box extends into the water seal groove; the bottom of the water seal groove corresponding to the soaking section of the walking-beam heating furnace is an inclined section inclined downward in the direction from the preheating section to the soaking section of the walking-beam heating furnace, and a plurality of arc sections are provided on it; it also includes a V-shaped rocker arm hinged on the top wall of the water seal groove through its bending point, a pulley arranged at one end of the V-shaped rocker arm and close to the furnace body, and a slag pushing member fixed at the other end of the V-shaped rocker arm and matched with the arc section; the opening of the V-shaped rocker arm faces the preheating section, and the above-mentioned walking-beam heating furnace can discharge the iron oxide slag at the bottom of the water seal groove corresponding to the soaking section nearby, and the slag removal effect is good.
[0005] In view of the above problems, the existing patent provides a solution. The step heating method of the existing heating furnace is horizontal heating, which easily leads to heat loss and affects the processing quality of the workpiece.
[0006] Therefore, a hot penetration pretreatment walking beam heating furnace is proposed. Utility Model Content
[0007] The utility model aims to provide a step-type heating furnace for heat penetration pretreatment, which can solve the problem that the step heating method of the existing heating furnace is horizontal heating, which easily leads to heat loss and affects the processing quality of the workpiece.
[0008] To achieve the above object, the utility model provides the following technical solution: a heat penetration pretreatment walking beam heating furnace, comprising a shell, a heating component is arranged inside the shell, and protection components are arranged on both sides of the shell;
[0009] The heating assembly includes an electric winch, a winding steel cable, a placement plate and a heater. The electric winch is arranged on the top of the shell, the winding steel cable is wound around the surface of the electric winch, the placement plate is bolted to the bottom of the winding steel cable, and two heaters are arranged on both sides of the shell. The heaters are located on both sides of the placement plate, and the winding steel cable and the placement plate are located inside the shell.
[0010] Preferably, the protection component includes an auxiliary plate and a reinforcement plate, the auxiliary plate is arranged below the heater, and the reinforcement plate is arranged on both sides of the shell, and the material of the auxiliary plate and the reinforcement plate is 310 stainless steel.
[0011] Preferably, a ventilation bin is provided on one side of the shell, an inlet fan is provided on one side of the ventilation bin, and the inlet fan is located on one side of the placement plate.
[0012] Preferably, a protective plate is provided inside the ventilation bin, and dust collection holes are provided at the top and bottom of the protective plate.
[0013] Preferably, a dust storage tank is provided below the protective plate.
[0014] Preferably, a dust outlet is provided on one side of the bottom of the shell, and the dust outlet is located on one side of the dust storage tank.
[0015] Preferably, carrying handles are provided on both sides of the shell.
[0016] Preferably, a support plate is provided at the bottom of the shell, and inclined legs are provided at the bottom of the ventilation bin.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The present application is provided with a heating component, and this process can heat the workpiece step by step, thereby improving the efficiency of heating the workpiece.
[0019] 2. The present application is provided with a protective component, which can support the outer shell of the collector and also reinforce the outer side of the shell, thereby improving the efficiency of protecting the heating component. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 This is the overall structural view of the utility model;
[0022] Figure 2 It is a left-side stereoscopic cross-sectional view of the utility model;
[0023] Figure 3 This is a structural view of the electric winch, heater and auxiliary plate of the utility model;
[0024] Figure 4 This is a structural view of the inlet fan, dust storage tank and dust outlet of the utility model;
[0025] Figure 5 It is a front view of the utility model.
[0026] Description of reference numerals:
[0027] 1. Shell; 2. Heating component; 3. Protection component; 4. Ventilation chamber; 5. Inlet fan; 6. Protection plate; 7. Dust collection hole; 8. Dust storage tank; 9. Dust outlet; 10. Carrying handle; 11. Support plate; 12. Tilt leg; 201. Electric winch; 202. Winding steel cable; 203. Placement plate; 204. Heater; 301. Auxiliary plate; 302. Reinforcement plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figures 1 to 5 , the utility model provides a technical solution:
[0030] A heat penetration pretreatment walking beam heating furnace comprises a shell 1, a heating component 2 is arranged inside the shell 1, and protection components 3 are arranged on both sides of the shell 1;
[0031] The heating assembly 2 includes an electric winch 201, a winding steel cable 202, a placement plate 203 and a heater 204. The electric winch 201 is arranged on the top of the shell 1, the winding steel cable 202 is wound around the surface of the electric winch 201, the placement plate 203 is bolted to the bottom of the winding steel cable 202, and two heaters 204 are arranged on both sides of the shell 1. The heaters 204 are located on both sides of the placement plate 203, and the winding steel cable 202 and the placement plate 203 are located inside the shell 1.
[0032] Specifically, Figure 3 and Figure 5 As shown, the protection component 3 includes an auxiliary plate 301 and a reinforcement plate 302. The auxiliary plate 301 is arranged below the heater 204, and the reinforcement plate 302 is arranged on both sides of the shell 1. The auxiliary plate 301 and the reinforcement plate 302 are made of 310 stainless steel.
[0033] Specifically, Figure 1 and Figure 2 As shown, a ventilation bin 4 is disposed on one side of the housing 1 , an inlet fan 5 is disposed on one side of the ventilation bin 4 , and the inlet fan 5 is located on one side of the placement plate 203 .
[0034] Specifically, Figure 2 As shown, a protective plate 6 is provided inside the ventilation bin 4, and dust collecting holes 7 are provided at the top and bottom of the protective plate 6.
[0035] Specifically, Figure 2 As shown, a dust storage tank 8 is provided below the protection plate 6 .
[0036] Specifically, Figure 2 As shown, a dust outlet 9 is opened on one side of the bottom of the shell 1, and the dust outlet 9 is located on one side of the dust storage tank 8.
[0037] The electric winch 201 drives the placement plate 203 to move up and down by winding the steel cable 202, so as to adjust the position of the objects placed on the placement plate 203. The heaters 204 located on both sides of the shell 1 heat the objects on the placement plate 203. At the same time, the auxiliary plate 301 in the protection component 3 is located below the heater 204 for support and heat insulation. When the rising workpiece is heated, the heat rises and contacts the workpiece to reduce heat loss, and the reinforcement plate 302 strengthens the structural strength of the shell 1 to ensure stable operation of the equipment. In addition, the equipment is also equipped with a ventilation system, including a ventilation bin 4 and an inlet fan 5 arranged on one side of the shell 1. The inlet fan 5 provides fresh air to the heating area to ensure air circulation during the heating process and prevent overheating. A protective plate 6 is arranged inside the ventilation bin 4, and the dust collection hole 7 thereon allows dust to fall into the dust storage tank 8 below to keep the inside of the equipment clean. Finally, the dust collected in the dust storage tank 8 can be cleaned through the dust outlet 9 at the bottom of the shell 1 to maintain long-term stable operation of the equipment.
[0038] Specifically, Figure 5 As shown, carrying handles 10 are provided on both sides of the housing 1 .
[0039] Specifically, Figure 5 As shown, a support plate 11 is provided at the bottom of the shell 1 , and an inclined leg 12 is provided at the bottom of the ventilation bin 4 .
[0040] The carrying handles 10 arranged on both sides of the shell 1 provide convenient gripping points for the operator, so that the device can be easily moved or adjusted when it needs to be moved or adjusted. This design not only improves the portability of the device, but also reduces the labor intensity of the operator during the carrying process. At the same time, the support plate 11 arranged at the bottom of the shell 1 plays a role in enhancing the stability of the device. The support plate 11 ensures that the device can stably contact the ground when placed to prevent tilting or sliding caused by uneven ground or unstable center of gravity of the device, which ensures the stability and safety of the device during the heating process. In addition, the tilt of the bottom of the ventilation bin 4 The leg 12 design helps to discharge dust and impurities. During the ventilation process, the generated dust and impurities will accumulate in the ventilation bin 4. The design of the inclined legs 12 allows these dust and impurities to flow more easily to the dust storage trough 8. A protective plate 6 is provided inside the ventilation bin 4. The dust collection holes 7 thereon allow dust to fall into the dust storage trough 8 below to keep the inside of the equipment clean. Finally, the dust collected in the dust storage trough 8 can be cleaned through the dust outlet 9 at the bottom of the shell 1 to maintain the long-term stable operation of the equipment, thereby keeping the inside of the ventilation bin 4 clean, which further enhances the reliability and service life of the equipment.
[0041] By adopting the above technical solution, the problem that the step heating method of the existing heating furnace is horizontal heating, which easily leads to heat loss and affects the processing quality of the workpiece is solved.
[0042] Working principle: When the present application is in use, first, the electric winch 201 drives the placement plate 203 to move up and down by winding the steel cable 202, so as to adjust the position of the items placed on the placement plate 203, and the heaters 204 located on both sides of the shell 1 heat the items on the placement plate 203. At the same time, the auxiliary plate 301 in the protection component 3 is located below the heater 204 for support and heat insulation, and when the rising workpiece is heated, the heat rises and contacts the workpiece, reducing heat loss, and the reinforcement plate 302 strengthens the structural strength of the shell 1 to ensure stable operation of the equipment. In addition, the equipment is also equipped with a ventilation system, including a ventilation bin 4 and an inlet fan 5 arranged on one side of the shell 1. The inlet fan 5 provides fresh air to the heating area to ensure air circulation during the heating process and prevent overheating. A protective plate 6 is arranged inside the ventilation bin 4, and the dust collection hole 7 thereon allows dust to fall into the dust storage tank 8 below to keep the inside of the equipment clean. Finally, the dust collected in the dust storage tank 8 can be cleaned through the dust outlet 9 at the bottom of the shell 1 to maintain long-term stable operation of the equipment.
[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A heat penetration pretreatment walking beam heating furnace, comprising a housing (1), characterized in that: A heating component (2) is arranged inside the shell (1), and protective components (3) are arranged on both sides of the shell (1); The heating component (2) comprises an electric winch (201), a winding steel cable (202), a placement plate (203) and a heater (204); the electric winch (201) is arranged on the top of the housing (1); the winding steel cable (202) is wound around the surface of the electric winch (201); the placement plate (203) is bolted to the bottom of the winding steel cable (202); two heaters (204) are arranged on both sides of the housing (1); the heaters (204) are located on both sides of the placement plate (203); and the winding steel cable (202) and the placement plate (203) are located inside the housing (1).
2. A hot penetration pretreatment walking beam heating furnace according to claim 1, characterized in that: The protection component (3) comprises an auxiliary plate (301) and a reinforcement plate (302); the auxiliary plate (301) is arranged below the heater (204); the reinforcement plate (302) is arranged on both sides of the shell (1); and the auxiliary plate (301) and the reinforcement plate (302) are made of 310 stainless steel.
3. The hot penetration pretreatment walking beam heating furnace according to claim 1, characterized in that: A ventilation bin (4) is provided on one side of the housing (1), an inlet fan (5) is provided on one side of the ventilation bin (4), and the inlet fan (5) is located on one side of the placement plate (203).
4. The hot penetration pretreatment walking beam heating furnace according to claim 3, characterized in that: A protective plate (6) is provided inside the ventilation bin (4), and dust collection holes (7) are provided at the top and bottom of the protective plate (6).
5. The hot penetration pretreatment walking beam heating furnace according to claim 4, characterized in that: A dust storage groove (8) is provided below the protection plate (6).
6. The hot penetration pretreatment walking beam heating furnace according to claim 5, characterized in that: A dust outlet (9) is provided on one side of the bottom of the housing (1), and the dust outlet (9) is located on one side of the dust storage tank (8).
7. The hot penetration pretreatment walking beam heating furnace according to claim 1, characterized in that: Carrying handles (10) are provided on both sides of the housing (1).
8. The hot penetration pretreatment walking beam heating furnace according to claim 3, characterized in that: A support plate (11) is provided at the bottom of the shell (1), and an inclined leg (12) is provided at the bottom of the ventilation bin (4).
Citation Information
Patent Citations
Stepping-type heating furnace
CN203231634U