Smelting furnace deslagging equipment

By designing furnace slag removal equipment with support frames, waste containers, lifting mechanisms, pushing and pulling mechanisms, the problems of cumbersome operation, low slag removal efficiency and waste in existing equipment are solved, and efficient and safe waste slag treatment and Melt filter.

CN222336056UActive Publication Date: 2025-01-10LIYANG KUNDA METAL PROD CO LTD
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Patent Information

Application Number
CN202420924788.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-10
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing furnace slag removal equipment is cumbersome to operate, the slag removal efficiency is low, and there is a risk of burning, and incomplete filtration leads to waste of melt.

Method used

A furnace slag removal equipment including a support frame, a waste container, a lifting mechanism, a push-pull mechanism and a limiting mechanism is designed. The up and down movement of the push-pull mechanism and the slag box is controlled through the lifting mechanism, and the push-pull mechanism controls the horizontal movement of the slag box. , the limiting mechanism controls the opening and closing of the bottom of the slag retrieval box to achieve efficient transportation and filtration of waste slag.

Benefits of technology

It improves the efficiency of slag removal, reduces the risk of manual operation, ensures the integrity of the melt, and avoids waste.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222336056U_ABST
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Abstract

The utility model relates to the field of smelting furnace deslagging, in particular to smelting furnace deslagging equipment which comprises a supporting frame, a waste collecting box, a lifting mechanism, a push-pull mechanism, a slag salvaging box and a limiting mechanism, the waste collecting box and the lifting mechanism are both arranged on the supporting frame, the push-pull mechanism is arranged at the output end of the lifting mechanism and arranged on the supporting frame in a sliding mode, and the slag salvaging box is arranged on the supporting frame. The slag salvaging box is arranged at the output end of the push-pull mechanism in a sliding mode, and the limiting mechanism is arranged between the push-pull mechanism and the slag salvaging box. The lifting mechanism is arranged to control the push-pull mechanism to move up and down, so that the slag salvaging box is controlled to move up and down; the push-pull mechanism is arranged to control the horizontal movement of the slag salvaging box, so that the slag salvaging box is controlled to transport the waste slag onto the waste collecting box; opening and closing of the bottom of the slag salvaging box are controlled by arranging the limiting mechanism, so that waste slag in the slag salvaging box is conveniently discharged into the waste collecting box; by arranging the waste collecting box, waste residues can be transferred after multiple times of fishing, and the residue removing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of furnace slag removal, in particular to a furnace slag removal device. Background Art

[0002] A smelting furnace refers to a device that melts metal ingots and some scrap metals and adds necessary alloy components, and then smelts them into the required alloy through operations such as slag removal and refining. Slag removal is an important process in smelting. When the charge is fully melted in the smelting furnace and the melt temperature reaches the smelting temperature, the slag removal operation can be carried out to remove a large amount of slag on the surface of the melt. However, manual slag removal is time-consuming and labor-intensive, the slag removal efficiency is low, and due to the high temperature near the furnace, manual slag removal has the risk of being scalded. The existing slag removal device generally fishes out once and dumps once, which is cumbersome to operate, and directly transferring and dumping after fishing will result in incomplete filtration and waste of molten liquid. Utility Model Content

[0003] The utility model aims to solve the shortcomings in the prior art and proposes a furnace slag removal device.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A furnace slag removal device comprises a support frame, a waste collecting box, a lifting mechanism, a push-pull mechanism, a slag scooping box and a limiting mechanism, wherein the waste collecting box and the lifting mechanism are both arranged on the support frame, the push-pull mechanism is arranged at the output end of the lifting mechanism and is slidably arranged on the support frame, the slag scooping box is slidably arranged at the output end of the push-pull mechanism, and the limiting mechanism is arranged between the push-pull mechanism and the slag scooping box.

[0006] Preferably, the support frame includes a base, a vertical plate arranged at the top of the base and a horizontal plate arranged at one side of the vertical plate, a rectangular groove is arranged above the vertical plate, and a limiting column is arranged in the vertical direction in the rectangular groove, and there are two limiting columns.

[0007] Preferably, the waste collecting box is arranged on a side of the horizontal plate away from the vertical plate, and a filter hole is arranged at the bottom of the waste collecting box, and there are a plurality of filter holes.

[0008] Preferably, the lifting mechanism includes a lifting cylinder and a lifting plate, a support platform is arranged on the side of the vertical plate away from the horizontal plate, the lifting cylinder is arranged on the top of the support platform, the lifting plate is arranged at the output end of the lifting cylinder, and the lifting plate is slidably arranged on the limiting column.

[0009] Preferably, the push-pull mechanism is arranged at the top of the lifting plate, and the push-pull mechanism includes a push-pull cylinder, a push rod and a transmission rod. The push rod is arranged at the output end of the push-pull cylinder, and the transmission rod is arranged through the side of the slag box away from the vertical plate.

[0010] Preferably, the slag scoop box is a box body with an open upper end, a filter plate is slidably arranged at the bottom of the slag scoop box, a plurality of through holes are arranged on the filter plate, and a side of the filter plate away from the vertical plate is connected to the lower part of the transmission rod.

[0011] Preferably, a limiting mechanism 6 is provided at the top of the lifting plate, and the limiting mechanism includes a limiting rod, an installation box, a first sliding groove, a first rack, a gear, a second sliding groove, a second rack, a spring, a limiting groove, a through groove and a driving device. The pushing rod is provided with a limiting groove, the limiting rod is provided with a through groove, the limiting rod is sleeved on the outer surface of the pushing rod, the limiting rod is fixedly connected to the slag box, the installation box is provided at one side of the limiting rod, and the first sliding groove, the gear and the second sliding groove are provided inside the installation box, the first rack slides in the first sliding groove, the second rack slides in the second sliding groove, the first rack is connected through the gear and the second rack, a spring is provided between the second rack and the second sliding groove, and the second rack passes through the through groove and enters the limiting groove to limit the limiting rod and the pushing rod.

[0012] Preferably, the driving device is arranged at the top end of the lifting plate, and is used to release the limiting effect of the limiting mechanism. The driving device includes a fixed block, a bevel groove, and a flat groove. The fixed block is arranged at the top end of the lifting plate, and a bevel groove and a flat groove are arranged on the fixed block. The bevel groove and the flat groove are smoothly connected, and the first rack slides in the bevel groove and the flat groove.

[0013] Preferably, a fixed plate is arranged at the bottom end of the lifting plate, a telescopic rod is arranged between the fixed plate and the slag scoop box, and a second spring is sleeved on the outer surface of the telescopic rod.

[0014] The beneficial effects of the utility model are as follows: by setting the lifting mechanism to control the up and down movement of the push-pull mechanism, the up and down movement of the slag scoop box is controlled; by setting the push-pull mechanism to control the horizontal movement of the slag scoop box, the slag scoop box is controlled to transport the waste slag to the top of the waste collection box; by setting the limiting mechanism to control the opening and closing of the bottom of the slag scoop box, the waste slag in the slag scoop box is conveniently unloaded into the waste collection box; by setting the waste collection box, the waste slag can be scooped several times and then transferred, thereby improving the slag removal efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of a furnace slag removal device proposed by the utility model;

[0016] Figure 2 for Figure 1 A schematic diagram of the structure from another perspective;

[0017] Figure 3 It is a structural schematic diagram of the lifting mechanism and the push-pull mechanism of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the limiting mechanism part of the utility model;

[0019] Figure 5 It is an internal sectional view of the limiting mechanism of the utility model.

[0020] In the figure: 1 support frame, 11 base, 12 vertical plate, 13 horizontal plate, 14 rectangular groove, 15 limiting column, 16 support platform, 2 waste collection box, 3 lifting mechanism, 31 lifting cylinder, 32 lifting plate, 4 push-pull mechanism, 41 push-pull cylinder, 42 push rod, 43 transmission rod, 5 slag box, 51 filter plate, 6 limiting mechanism, 601 limiting rod, 602 installation box, 603 first sliding groove, 604 first rack, 605 gear, 606 second sliding groove, 607 second rack, 608 spring, 609 limiting groove, 610 through groove, 7 driving device, 71 fixing block, 72 inclined groove, 73 flat groove. DETAILED DESCRIPTION

[0021] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as center, up, down, left, right, vertical, horizontal, inside, and outside are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0023] Please refer to Figure 1-5A furnace slag removal device comprises a support frame 1, a waste collection box 2, a lifting mechanism 3, a push-pull mechanism 4, a slag scoop box 5 and a limit mechanism 6. The waste collection box 2 and the lifting mechanism 3 are both arranged on the support frame 1. The push-pull mechanism 4 is arranged at the output end of the lifting mechanism 3 and is slidably arranged on the support frame 1. The slag scoop box 5 is slidably arranged at the output end of the push-pull mechanism 4. The limit mechanism 6 is arranged between the push-pull mechanism 4 and the slag scoop box 5. The lifting mechanism 3 is arranged to control the up and down movement of the push-pull mechanism 4, thereby controlling the up and down movement of the slag scoop box 5; the push-pull mechanism 4 is arranged to control the horizontal movement of the slag scoop box 5, thereby controlling the slag scoop box 5 to transport the waste slag to the top of the waste collection box 2; the limit mechanism 6 is arranged to control the opening and closing of the bottom of the slag scoop box 5, thereby facilitating the unloading of the waste slag in the slag scoop box 5 into the waste collection box 2; and the waste collection box 2 is arranged to allow the waste slag to be scooped several times and then transferred, thereby improving the slag removal efficiency.

[0024] Specifically, the support frame 1 includes a base 11, a vertical plate 12 arranged at the top of the base 11 and a horizontal plate 13 arranged at one side of the vertical plate 12, a rectangular groove 14 is arranged above the vertical plate 12, and a limiting column 15 is arranged in the vertical direction in the rectangular groove 14, and there are two limiting columns 15.

[0025] In order to be able to transfer the waste slag together after multiple scooping, the waste collecting box 2 is arranged on the side of the horizontal plate 13 away from the vertical plate 12; in order to better filter the residual liquid in the waste slag, a filter hole is arranged at the bottom of the waste collecting box 2, and there are multiple filter holes.

[0026] The lifting mechanism 3 includes a lifting cylinder 31 and a lifting plate 32. In order to better support the lifting mechanism 3 and maintain the stability of the entire device, a support platform 16 is provided on the side of the vertical plate 12 away from the horizontal plate 13, the lifting cylinder 31 is provided on the top of the support platform 16, and the lifting plate 32 is provided at the output end of the lifting cylinder 31. In order to make the lifting of the lifting plate 32 more stable, the lifting plate 32 is slidably provided on the limiting column 15.

[0027] In order to control the horizontal movement of the slag box 5, the push-pull mechanism 4 is arranged at the top of the lifting plate 32, and the push-pull mechanism 4 includes a push-pull cylinder 41, a push rod 42 and a transmission rod 43. The push rod 42 is arranged at the output end of the push-pull cylinder 41, and the push rod 42 passes through the transmission rod 43 arranged on the side of the slag box 5 away from the vertical plate 12.

[0028] In order to facilitate the scooping of waste slag in the furnace, the scooping box 5 is a box body with an upper end opening, and a filter plate 51 is slidably arranged at the bottom of the scooping box 5, and a plurality of filter holes are arranged on the filter plate 51. In order to facilitate the control of the opening and closing of the filter plate 51, the side of the filter plate 51 away from the vertical plate 12 is connected to the lower part of the transmission rod 43.

[0029] When the push-pull cylinder 41 drives the push rod 42 to move, the push rod 42 drives the filter plate 51 to be pulled out from the bottom of the slag box 5 through the transmission rod 43. After the bottom of the slag box 5 is opened, the lifting mechanism 3 controls the slag box 5 to move downward into the molten metal of the furnace to cover the waste slag. At this time, the push-pull mechanism 4 controls the filter plate 51 to close the bottom of the slag box 5 to collect the waste slag. Then the lifting mechanism 3 controls the slag box 5 to move upward to above the molten metal to filter the waste slag. The push-pull mechanism 4 then pulls the slag box 5 back to above the waste collecting box 2.

[0030] In order to better control the movement of the slag box 5 and the filter plate 51 together, a limiting mechanism 6 is arranged at the top of the lifting plate 32, and the limiting mechanism 6 includes a limiting rod 601, an installation box 602, a first sliding groove 603, a first rack 604, a gear 605, a second sliding groove 606, a second rack 607, a spring 608, a limiting groove 609, a through groove 610 and a driving device 7. The limiting groove 609 is arranged on the pushing rod 42, and the through groove 610 is arranged on the limiting rod 601. The limiting rod 601 is sleeved on the outer surface of the pushing rod 42, the limiting rod 601 is fixedly connected to the slag box 5, the installation box 602 is arranged on one side of the limiting rod 601, and the installation box 60 2 is provided with a first sliding groove 603, a gear 605 and a second sliding groove 606, preferably, a roller is provided at one end of the first rack 604, so that the first rack 604 slides in the first sliding groove 603, a roller is provided at one end of the second rack 607, so that the second rack 607 slides in the second sliding groove 606, the first rack 604 is connected through the gear 605 and the second rack 607, a spring 608 is provided between the second rack 607 and the second sliding groove 606, the spring 608 is located in the second sliding groove 606, and one end of the spring 608 is fixed to the second rack 607, and the other end is fixed to the inner wall of the second sliding groove 606. The second rack 607 passes through the through groove 610 and enters the limiting groove 609 to limit the limiting rod 601 and the pushing rod 42.

[0031] When the push cylinder 41 controls the push rod 42 to extend outward, due to the limiting effect of the second rack 607, the limiting rod 601 and the push rod 42 move together, that is, the slag box 5 and the filter plate 51 move together.

[0032] In order to enable the filter plate 51 and the slag box 5 to move relative to each other, it is necessary to release the limiting effect of the limiting mechanism 6. Therefore, a driving device 7 is provided. The driving device 7 is provided at the top of the lifting plate 32. The driving device 7 comprises a fixed block 71, a bevel groove 72, and a flat groove 73. The fixed block 71 is provided at the top of the lifting plate 32. The bevel groove 72 and the flat groove 73 are provided on the fixed block 71. The bevel groove 72 and the flat groove 73 are smoothly connected. The first rack 604 slides in the bevel groove 72 and the flat groove 73.

[0033] When the limiting rod 601 drives the first rack 604 in the limiting box 603 to move to the inclined groove 72, the moving position changes, and the first rack 604 moves toward the limiting rod 601, driving the gear 605 to rotate and the second rack 607 to move away from the limiting rod 601, thereby releasing the limiting effect on the push rod 42 and the limiting rod 601. At this time, the push rod 42 continues to push the filter plate 51 to move away while the slag box 5 does not move, so that the bottom of the slag box 5 is opened. On the contrary, when the push rod 42 pulls the filter plate 51 back to the bottom of the slag box 5, it drives the slag box 5 and the installation box 602 to move back. When the limiting groove 609 and the through groove 610 overlap, under the reset action of the spring 608, the second rack 607 inserts into the limiting block 609 to restore the limit.

Claims

1. A furnace slag removal device, characterized in that: The invention comprises a support frame (1), a waste collecting box (2), a lifting mechanism (3), a push-pull mechanism (4), a slag collecting box (5) and a limiting mechanism (6); the support frame (1) comprises a base (11), a vertical plate (12) arranged at the top of the base (11) and a horizontal plate (13) arranged at one side of the vertical plate (12); a rectangular groove (14) is arranged above the vertical plate (12); a limiting column (15) is arranged in the vertical direction in the rectangular groove (14); the waste collecting box (2) and the lifting mechanism (3) are both arranged on the support frame (1); the push-pull mechanism (4) is arranged at the output end of the lifting mechanism (3) and is slidably arranged on the support frame (1); the slag collecting box (5) is slidably arranged at the output end of the push-pull mechanism (4); the limiting mechanism (6) is arranged between the push-pull mechanism (4) and the slag collecting box (5); The limiting mechanism (6) comprises a limiting rod (601), an installation box (602), a first sliding groove (603), a first rack (604), a gear (605), a second sliding groove (606), a second rack (607), a spring (608), a limiting groove (609), a through groove (610) and a driving device (7); the limiting rod (601) is fixedly connected to the slag scoop box (5); the installation box (602) is arranged on one side of the limiting rod (601); A first sliding groove (603), a gear (605) and a second sliding groove (606) are arranged inside the box (602); the first rack (604) slides in the first sliding groove (603); the second rack (607) slides in the second sliding groove (606); the first rack (604) is connected to the second rack (607) through the gear (605); a spring (608) is arranged between the second rack (607) and the second sliding groove (606).

2. A furnace slag removal device according to claim 1, characterized in that: The lifting mechanism (3) comprises a lifting cylinder (31) and a lifting plate (32); a support platform (16) is arranged on a side of the vertical plate (12) away from the horizontal plate (13); the lifting cylinder (31) is arranged on the top of the support platform (16); the lifting plate (32) is arranged at the output end of the lifting cylinder (31); and the lifting plate (32) is slidably arranged on the limiting column (15).

3. A furnace slag removal device according to claim 2, characterized in that: The push-pull mechanism (4) is arranged at the top end of the lifting plate (32), and comprises a push-pull cylinder (41), a push rod (42) and a transmission rod (43). The push rod (42) is arranged at the output end of the push-pull cylinder (41), and the transmission rod (43) is arranged through the slag scoop box (5) on a side away from the vertical plate (12).

4. A furnace slag removal device according to claim 3, characterized in that: A limiting groove (609) is provided on the pushing rod (42), a through groove (610) is provided on the limiting rod (601), the limiting rod (601) is sleeved on the outer surface of the pushing rod (42), and the second rack (607) passes through the through groove (610) and enters the limiting groove (609) to limit the limiting rod (601) and the pushing rod (42).

5. A furnace slag removal device according to claim 4, characterized in that: The driving device (7) is arranged at the top end of the lifting plate (32), and the driving device (7) comprises a fixed block (71), an inclined groove (72), and a flat groove (73); the fixed block (71) is arranged at the top end of the lifting plate (32); the inclined groove (72) and the flat groove (73) are arranged on the fixed block (71); the inclined groove (72) and the flat groove (73) are smoothly connected; and the first rack (604) slides in the inclined groove (72) and the flat groove (73).

6. The furnace slag removal equipment according to claim 1, characterized in that: The waste collection box (2) is arranged on a side of the horizontal plate (13) away from the vertical plate (12), and a filtering hole is arranged at the bottom of the waste collection box (2).

7. The furnace slag removal equipment according to claim 3, characterized in that: The slag scoop box (5) is a box body with an open top. A filter plate (51) is slidably arranged at the bottom of the slag scoop box (5). A plurality of filter holes are arranged on the filter plate (51). The side of the filter plate (51) away from the vertical plate (12) is connected to the lower part of the transmission rod (43).

Citation Information

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