Pushing lump distribution linkage device for molded firework outer barrel production line

By designing the push-tumble material distribution linkage device on the molded firework outer cylinder production line, using horizontal and vertical movement technology, the problems of inconvenience in installation and low space utilization caused by large equipment area are solved, and a more compact equipment layout is achieved and higher productivity.

CN222336202UInactive Publication Date: 2025-01-10萍乡名创自动化设备有限公司
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Patent Information

Application Number
CN202421271530.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-01-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing molded fireworks outer cylinder production line equipment covers a large area and cannot be installed horizontally in some factories, resulting in inconvenient installation and the inability to make full use of the factory space.

Method used

A push-tumble material distribution linkage device is designed, which includes a transverse guide rail, a support frame, a sliding table, a drive shaft, a gear and a drive device, which can move horizontally and longitudinally on the frame, reducing the placement of the disk and the material distribution disk. The mobile needs shorten the length of the fuselage.

Benefits of technology

The fuselage length of the molded fireworks outer cylinder production line is shortened, and it is suitable for factory installation of different lengths, which improves the reasonable layout and management convenience of the production line, and increases the utilization rate of the factory area.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a lump pushing and distributing linkage device for a mould pressing firework outer cylinder production line, which is assembled on the mould pressing firework outer cylinder production line and comprises transverse guide rails arranged on a rack, a support frame is arranged between the transverse guide rails, four corners of the support frame are connected with a sliding table, mounting seats are arranged at two ends of the support frame, and the mounting seats are arranged on the rack. A transmission shaft is arranged between the mounting seats, and a transverse movement driving device capable of enabling the supporting frame to transversely reciprocate on the transverse guide rail is arranged on the transmission shaft; lead screws are arranged at the two ends of the supporting frame, nuts are arranged on the lead screws, the nuts are connected with the material conveying pipe and the weight pushing plate, and the nuts move longitudinally so that the material conveying pipe can move longitudinally in a reciprocating mode to feed materials on the material distributing disc and horizontally push each row of outer barrels on the containing disc. The device is suitable for being reasonably installed and used in various workshops with different lengths, reasonable layout can be achieved, production organization and management are facilitated, and the area utilization rate of the workshops can be increased.
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Description

Technical Field

[0001] The utility model relates to fireworks manufacturing equipment, in particular to a push-bomb dividing linkage device for a molded fireworks outer tube production line which has high production efficiency, strong applicability, small footprint and safe use. Background Art

[0002] With the development of science and technology, the use of plant fiber, pulp, starch, calcite and other raw materials to make slurry, and the use of slurry at high temperature to form a one-time integral molding to form the outer tube of fireworks, solves the traditional fireworks production of paper cutting, rolling, gluing, drying, cutting, mud bottom, drilling, basin assembly and other complex process problems, realizes the mechanized production of fireworks outer tube, improves production efficiency and reduces labor intensity. The existing mechanized production of fireworks outer tube molding machine can not only realize one person multi-machine operation, improve the production efficiency of molded fireworks outer tube, reduce labor cost, but also improve the working environment and improve production safety. However, the existing mechanized molding machines for producing fireworks outer tubes require a total of five stations to complete the molding (the left side of the molding device station is the pre-stop station, and the right side of the molding device station is the outer tube storage and conveying station, the material distribution station and the transfer station in sequence). Since the lateral row distribution and row translation of the outer tubes are driven by a trolley (support frame) that drives a material distribution plate with several rows of material distribution hoppers and a placement plate with the same number of rows to complete the lateral row distribution and lateral row translation of the outer tubes, and since the material delivery pipe and the pushing plate are fixed in the horizontal direction (no lateral movement), there must be a transfer station on the right side of the material distribution station to place the material distribution plate. In other words, in order to complete the removal of the outer tube and the distribution of the material distribution plate, there must be three stations on the right side of the molding station to move the placement plate and the material distribution plate, so as to ensure that the material distribution plate and the placement plate are all in rows to complete the removal of the outer tube and the distribution of the material distribution plate. The area occupied by each workstation is larger than the area of ​​the material distribution plate. For an outer cylinder with six rows and seven columns in one mold, a total of 36 pieces (6 horizontally and 6 vertically), each with a cross-sectional size of 150-200 mm, each workstation occupies a length and width of approximately 1.5 meters respectively, and the total length of the fuselage is more than 5 meters). This makes it impossible to achieve horizontal installation for some factories with a width of less than 5 meters that were built in advance, and they have to install it vertically, which is not convenient for production management and cannot make full use of the factory building; for some factories with a width of more than 5 meters that were built in advance, there will be a problem that there is enough space to install one molding production line in the width direction, but not enough space to install two molding production lines. Utility Model Content

[0003] In view of the problems existing in the molded fireworks outer tube production line in the above-mentioned prior art, the utility model provides a pushing and dividing linkage device for a molded fireworks outer tube production line with a fuselage length of less than 5 meters. The molded fireworks outer tube production line can not only realize one person operating multiple machines, but also has the characteristics of high production efficiency of molded fireworks outer tubes and low labor cost. Moreover, compared with similar molded production line equipment (such as the patented-automatic molded fireworks production all-in-one machine), the fuselage length can be reduced by more than 1.5 meters, which is suitable for reasonable installation and use in various factories of different lengths. It can not only achieve reasonable layout, facilitate production organization and management, but also improve the utilization rate of factory area.

[0004] The technical solution adopted by the utility model for the technical problem to be solved is: a pushing and dividing material linkage device for a molded fireworks outer tube production line, which is installed on the molded fireworks outer tube production line, the molded fireworks outer tube production line includes a molding device, an intermediate auxiliary device and a stacking device, the molding device includes an upper mold body, a lower mold body and an ejection mechanism; the stacking device includes an outer tube grouping lifting mechanism, a clamping frame and a moving mechanism; the intermediate auxiliary device includes a dividing mechanism and an outer tube storage and transportation mechanism, the dividing mechanism includes a dividing plate fixed on one end of a support frame that can make lateral intermittent reciprocating motion on the frame; the outer tube storage and transportation mechanism includes a placement plate fixed on the other end of the support frame and a finished product conveyor belt, the pushing and dividing material linkage device is arranged above the outer tube storage and transportation mechanism and can make lateral and longitudinal movements on the frame, the pushing and dividing material linkage device includes a lateral guide relatively fixed on the frame Rails, a support frame is arranged between the transverse guide rails, the four corners of the support frame are connected with a slide movably arranged on the transverse guide rails, mounting seats are arranged at both ends of the support frame, a transmission shaft is arranged between the mounting seats, a gear is arranged at one end of the transmission shaft, the gear is meshed with a rack fixed on the transverse guide rail, a transverse moving seat is arranged on the transmission shaft, a transverse moving drive device is arranged on the transverse moving seat, and the transverse moving drive device can make the support frame move back and forth transversely on the transverse guide rail; screw rods are arranged at both ends of the support frame through the mounting seats, nuts are arranged on the screw rods, the screw rods are connected with the driving motor, the nuts are connected with the feed pipe and the pushing weight plate, the longitudinal movement of the nuts can make the feed pipe move back and forth longitudinally to add materials to each row of the material hoppers on the material distribution disk, and at the same time, the pushing weight plate and the feed pipe can be synchronously linked to push each row of outer cylinders stored on the placement disk, so that the outer cylinders move longitudinally and are input onto the finished product conveyor belt under the action of the push cylinder.

[0005] The working process of the utility model is: first preheat the mold body on the molding device to the set temperature, and then transport the slurry to the storage tank through the pressure transmission pump, start the distribution motor 34 to make the rotor metering pump 33 work, and add the slurry corresponding to the weight of the finished product output at intervals into each distribution hopper 31 in the distribution plate 30 through the rotor metering pump, and then the servo motor works, and drives the support frame to move to the left through the rotating shaft and the driving plate. When the distribution plate on the support frame moves to the molding station, the moving cylinder works, driving the gate at the bottom of the distribution hopper to open synchronously, and the slurry in the distribution hopper falls into the cavity of the lower mold body. After the gate at the bottom of the distribution hopper is closed synchronously, the support frame moves to the right direction to its original position. At the same time, the upper mold body and the lower mold body in the molding device are molded and extruded, and the set time is maintained to harden the slurry. During the hardening molding time, the solenoid valve works to open the water nozzle set on the distribution plate to clean each distribution hopper. When the hardening time is up, the upper mold body and the lower mold body on the molding device are separated. When the molded outer cylinder rises to a certain height along with the length of the upper mold body, the support frame moves to the left and the placement plate on it is located at the molding station, and the support frame stops moving. At this time, the ejection mechanism on the molding device works to synchronously eject all the outer cylinders 28 and place them on the through grooves separated from each other by the partition plate 37 on the placement plate 36. When the support frame continues to move to the right, the first row of outer cylinders on the placement plate leaves the molding station and stops moving. At this time, the push cylinder plate on the push weight material distribution linkage device at the starting position is located at the first row of outer cylinders ( Figure 1 The inner side of the first outer cylinder (inner outer cylinder) in the leftmost row of the material distribution plate, the discharge port of the feed pipe is located in the first row of the material distribution plate ( Figure 1 At the same time, the push-weight material distribution linkage device and the rotor metering pump work simultaneously to complete the longitudinal forward movement of the first outer cylinder of the first row of material distribution hoppers. At the same time, after the first row of material distribution hoppers completes the feeding of the first material distribution hopper, the push-weight material distribution linkage device moves longitudinally so that the push-tube plate on it is located on the inner side of the second outer cylinder of the first row of outer cylinders. At the same time, the material distribution valve 8 is opened under the action of the material distribution cylinder 18, and the slurry in the material delivery pipe flows from the discharge port 17 into the second material distribution hopper of the first row of the material distribution plate. The push-weight material distribution linkage device and the rotor metering pump work simultaneously again. , pushing the second outer cylinder of the first row forward one position longitudinally, and at the same time, the second sub-hopper of the first row completes the feeding, and the push-weight sub-hopper linkage device works in this cycle until all the outer cylinders in the first row are transported to the finished product conveyor belt and all the sub-hoppers in the first row have completed the feeding, after which the push-weight sub-hopper linkage device moves longitudinally back to its original position (starting position) and then moves horizontally to the right to the position of the second row of outer cylinders on the placement plate and stops moving. At this time, the push-weight sub-hopper linkage device and the rotor metering pump work at the same time, and this cycle continues until all the outer cylinders in the last row are transported to the finished product conveyor belt and all the sub-hoppers in the last row have completed the feeding.

[0006] In order to better push the outer cylinder synchronously onto the finished product conveyor belt when the pushing and dividing linkage device moves horizontally to the right, a slide that can move horizontally with the support frame is provided on the horizontal guide rail, the lower end of the slide extends out and can be connected to the pushing and cake guiding plate, a table is connected to the slide, and a push cylinder that can push the outer cylinder from the pushing and cake guiding plate to the finished product conveyor belt is fixed on one side of the table.

[0007] The utility model uses a pushing and dividing material linkage device mounted on the frame to complete the removal of each row of outer cylinders on the placing plate and the feeding of each row of dividing hoppers on the dividing plate. Therefore, when pushing and feeding, the placing plate and the dividing plate are placed in sequence on one or two stations on the right side of the molding station, and the pushing and dividing material linkage device can be used to complete the pushing and feeding. Therefore, compared with other models, one transfer station can be reduced on the right side of the molding, shortening the length of the fuselage. For a six-row six-piece model, the length of the fuselage can be shortened by more than 1.5 meters. The utility model is mounted on a fireworks outer cylinder molding machine, which can not only realize one-person multi-machine operation, but also has the characteristics of high production efficiency of molded fireworks outer cylinders and low labor cost, and is suitable for reasonable installation and use in various factories of different lengths, which can not only achieve reasonable layout, facilitate production organization and management, but also improve the utilization rate of factory area. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 This is a three-dimensional structural diagram of the whole machine of the utility model installed on the outer cylinder molding machine.

[0009] Figure 2 It is a three-dimensional structural schematic diagram of the new type of material pushing and dividing linkage device.

[0010] In the figure, 1, guide rail mounting seat 2, push-piece material distribution linkage device 2-1, slide 2-2, transverse guide rail 3, mounting seat 4, push-piece guide sleeve 5, hanging plate 6, longitudinal moving drag chain 7, nut 8, material distribution valve 9, transverse moving drive device 10, transverse moving seat 11, transverse moving drag chain 12, table 13, push cylinder 14, push-piece guide plate 15, material delivery pipe 16, push cylinder plate 17, discharge port 18, distribution Material cylinder 19, rack 20, gear 21, transmission shaft 22, guide rod 23, bearing seat 24, frame leg 25, screw 26, parallel guide rails 27, molding device 28, outer cylinder 29, support frame 30, material distribution plate 31, material distribution hopper 32, discharge frame 33, rotor metering pump 34, material distribution motor 35, stacking device 36, placement plate 37, partition plate 38, finished product conveyor belt 39, adjustable support 40, tank body. DETAILED DESCRIPTION

[0011] Figure 1The figure is a three-dimensional structural diagram of a production line for molded fireworks outer tubes. The production line includes a molding device 27, an intermediate auxiliary device and a stacking device 35. The molding device includes a hydraulic system, a touch operation screen (controller), an upper mold body, a lower mold body and an ejection mechanism; the stacking device includes a finished product grouping lifting mechanism, a clamping frame and a horizontal and vertical moving mechanism. The finished product grouping lifting mechanism includes a grouping stacking frame. When a set number of molded outer tubes (each group of molded outer tubes has 4, 5 or 6, etc.) enter the finished product conveyor belt 38 under the action of the horizontal push cylinder and the cake pushing guide plate, and then enter the grouping stacking frame, the limit photoelectric sensor works to push the cylinder back, and the lifting cylinder works to lift the grouping stacking frame to the set height. The clamping plates on both sides of the clamping frame clamp the group of molded outer tubes and move along the horizontal guide rail under the action of the moving motor. The clamping frame moves up and down under the drive of the lifting motor to place the molded outer tubes in stacks on the transfer trolley, and the finished product conveyor belt is set on the spaced rollers. The intermediate auxiliary device includes a material distribution mechanism and an outer cylinder storage and transportation mechanism. The material distribution mechanism includes a material distribution plate 30 arranged on one end of a support frame capable of lateral intermittent reciprocating motion on a parallel guide rail 26, and a material transportation device fixed on the frame is provided between the material distribution plate and the stacking device; the outer cylinder storage and transportation mechanism includes a placement plate 36 and a finished product conveyor belt 38 fixedly arranged on the other end of the support frame, and the material transportation device includes a tank body 40 supporting the storage material with an adjustable support 39 (adjusted by a screw and a nut), the lower end of the tank body is funnel-shaped, and the lower end of the tank body is sealed and connected to the upper end of a rotor metering pump 33 by a discharging frame 32, and the rotor metering pump is connected to a material distribution motor 34, and a material distribution motor capable of lateral movement on the frame ( Figure 1 in the X direction) and longitudinal movement ( Figure 1 The outer cylinder 28 is placed in a through groove separated by a partition plate 37 in the placement tray.

[0012] like Figure 2As shown, the pushing lump dividing linkage device comprises a relatively arranged transverse guide rail 2-2, both ends of which are arranged on the guide rail mounting seat 1, a support frame 29 is arranged on the frame between the parallel guide rails 26, and the four corners of the support frame are connected to the slide 2-1 movably arranged on the transverse guide rail 2-2, the transverse guide rail is arranged on the guide rail mounting seat 1, both ends of the guide rail mounting seat are arranged on the frame foot body 24, and mounting seats 3 are arranged at both ends of the support frame, a transmission shaft 21 is arranged between the mounting seats, and gears 20 are arranged at both ends of the transmission shaft. The transmission shaft is meshed with a rack 19 fixed on the parallel guide rail, and a lateral moving seat 10 is arranged on the transmission shaft. The lateral moving seat is connected to a lateral moving driving device 9. The lateral moving driving device can make the support frame move back and forth horizontally on the lateral guide rail 2-2; a screw rod 25 and a guide rod 22 are arranged in both ends of the support frame on both sides of the transmission shaft through a bearing seat 23 fixed on the mounting seat, one end of the screw rod is connected to the servo motor, and a nut 7 is arranged on the screw rod. The nut on the right side of the transmission shaft is connected to the feed pipe 15 through a bridge plate (not shown in the figure) (feed pipe 15). The material tube is supported on the bridge plate), the nut on the left side of the transmission shaft is connected to the push tube plate 16 through the push tube guide sleeve 4 set on the guide rod, the push tube guide sleeve is connected to the nut, the nut moves longitudinally on the screw rod to drive the push tube guide sleeve to move longitudinally, the push tube guide sleeve moves longitudinally and drives the push tube plate to move longitudinally, so that the outer tube can move longitudinally to the finished product output belt, the longitudinal movement of the nut makes the guide sleeve on the guide rod connected to the bridge plate, so that the bridge plate also moves longitudinally, and the longitudinal movement of the bridge plate can make the material conveying pipe connected to it also move longitudinally back and forth, so that the inner part of the material conveying pipe 15 can be moved longitudinally. The slurry is added to each row of hoppers 31 on the hopper plate 30 by starting the hopper cylinder 18 to open the discharge port 17 of the hopper valve 8. The push plate and the bridge plate are synchronously linked (two screw rods are used to drive the push plate and the bridge plate to synchronize), so that each row of outer cylinders stored on the placement plate can be pushed to move. A longitudinal moving drag chain 6 is provided on one side of the support frame to move the outer cylinder longitudinally and input it to the finished product conveyor belt. At the same time, the slurry in the feed pipe can be added to each row of hoppers on the hopper plate by opening the discharge port of the feed valve. The feed pipe is a hose with a long length (it will not affect the feeding of the moving feed pipe to the hopper). One end of the hose is connected to the lower end of the rotor metering pump, and the other end is fixed on the bridge plate and connected to the feed valve.

[0013] When the pushing and dividing linkage device moves horizontally to the right, in order to better enable the outer cylinder to be synchronously pushed onto the finished product conveyor belt, a slide 2-1 that can move horizontally with the support frame is provided on the transverse guide rail, the lower end of the slide extends out and is fixedly connected to the hanging plate 5, which is in turn connected to the pushing cake guide plate 14, and the slide is connected to a table 12, and a horizontal push cylinder 13 (double cylinder to increase the non-pushing length) that can push the outer cylinder from the pushing cake guide plate to the finished product conveyor belt is fixed on one side of the table. In order to enable the slide to move smoothly, the slide is connected to a horizontal moving drag chain 11 arranged on the outside of the transverse guide rail.

[0014] The utility model is an improvement on a molded fireworks automatic production integrated machine which has three stations of the same size as the material distribution plate on the right side of the molding station to realize the movement of the placement plate and the material distribution plate. It can complete the pushing of the outer cylinder on the placement plate and the feeding of the material distribution hopper on the material distribution plate by synchronously moving the pushing and distributing mechanisms longitudinally and transversely. Therefore, only two stations are needed to drive the placement plate and the material distribution plate on the right side of the molding station. Therefore, compared with the molded fireworks automatic production integrated machine, one station is shortened. For a 6×6 outer cylinder distribution, the machine length can be shortened by more than 1.5 meters. Therefore, except for the pushing and distributing linkage device, the contents not described and recorded in the specification are the same as those of the existing molded fireworks automatic production integrated machine. The automatic control of the working sequence and working time of each part involved in the above embodiment can be automatically controlled by the existing PLC programming technology.

Claims

1. A push-up and material-distributing linkage device for a molded fireworks outer tube production line, which is mounted on the molded fireworks outer tube production line, the molded fireworks outer tube production line comprising a molding device (27), an intermediate auxiliary device and a stacking device (35), the molding device comprising an upper mold body, a lower mold body and an ejection mechanism; the stacking device comprising an outer tube grouping and lifting mechanism, a clamping frame and a moving mechanism; the intermediate auxiliary device comprising a material-distributing mechanism and an outer tube storage and transportation mechanism, the material-distributing mechanism comprising a material-distributing plate (30) fixed on one end of a support frame capable of lateral intermittent reciprocating motion on a frame; the outer tube storage and transportation mechanism comprising a placement plate (37) fixedly arranged on the other end of the support frame and a finished product conveyor belt (38), wherein: The pushing and distributing linkage device (2) is arranged above the outer cylinder storage and conveying mechanism and can move horizontally and vertically on the frame. The pushing and distributing linkage device comprises a horizontal guide rail (2-2) relatively fixed on the frame, a support frame (29) is arranged between the horizontal guide rails, four corners of the support frame are connected to a slide (2-1) movably arranged on the horizontal guide rail, mounting seats (3) are arranged at both ends of the support frame, a transmission shaft (22) is arranged between the mounting seats, a gear (20) is arranged at one end of the transmission shaft, the gear is meshed with a rack (19) fixed on the horizontal guide rail, a horizontal moving seat (10) is arranged on the transmission shaft, and the horizontal moving seat A lateral movement driving device (9) is arranged on the support frame, and the lateral movement driving device can make the support frame reciprocate horizontally on the lateral guide rail; screw rods (25) are arranged at both ends of the support frame through mounting seats, and nuts (7) are arranged on the screw rods. The screw rods are connected to the driving motor, and the nuts are connected to the feeding pipe and the pushing weight plate respectively. The longitudinal movement of the nuts can make the feeding pipe reciprocate longitudinally to add materials to each row of the material distribution hoppers (31) on the material distribution plate, and at the same time, the pushing weight plate and the feeding pipe can be synchronously linked to push each row of outer cylinders (28) stored on the placement plate to move, so that the outer cylinders move longitudinally and are input to the finished product conveyor belt (38) under the action of the horizontal push cylinder (13).

2. According to claim 1, a linkage device for pushing and dividing materials in a production line for molded fireworks outer tubes, characterized in that: A slide table (2-1) capable of transversely moving with the support frame is provided on the transverse guide rail (2-2); the lower end of the slide table extends out and is connectable to a cake pushing guide plate (14); a table plate (12) is connected to the slide table; and a push cylinder (13) is fixed to a side of the table plate (12).