Industrial production detection device based on data prediction
By adopting a combined installation mechanism and adsorption control mechanism in the industrial production detection device, combined with the data prediction function of the central control processing mechanism, the problem of single installation method and lack of early warning is solved, and more efficient safety detection and early warning functions are achieved.
Patent Information
- Application Number
- CN202420203202.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-26
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-01-26
AI Technical Summary
The existing industrial production safety detection devices have a single installation method, cannot adapt to complex environments, and cannot predict based on changes in detection data, and lack early warning functions.
An industrial production detection device based on data prediction is designed, using a combined installation mechanism and an adsorption control mechanism, which is installed by magnetic absorption, adsorption or bolts, and the gas-sensitive sensor data is combined with the time window through the central control processing mechanism. Prediction, providing early warning function.
It improves the installation applicability of the detection device in complex environments, and improves the detection response rate through data prediction, enhancing the safety of staff.
Smart Images

Figure CN222337137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a detection device, in particular to an industrial production detection device based on data prediction, belonging to the technical field of industrial production safety detection. Background Art
[0002] Industrial production refers to economic activities that manufacture products or provide services through mechanization, automation and large-scale production methods, as well as the use of various equipment, tools and technologies. Industrial production is an important part of the modern economy. It mainly manufactures various products through efficient production methods and technical means, promotes economic development, provides employment opportunities, and meets people's demand for various goods and services.
[0003] Combustible or toxic gas detection plays a very important role in industrial production. It mainly monitors and controls the gas concentration in the working environment to ensure the safety of the workplace and the health of employees, prevent accidents, and protect the lives and property of employees. It also helps companies comply with relevant laws and regulations and standards and enhance their corporate image and competitiveness.
[0004] China's publicly authorized invention: CN212322400U discloses an industrial production safety detection alarm device, which is designed with an adjusting handwheel, a component mounting plate, an adjusting screw, a screw nut and a support rod. When in use, the control component is mounted on the component mounting plate, and the adjusting screw is driven to rotate by turning the adjusting handwheel to move the screw nut on the adjusting screw. The screw nut drives the support rod to rotate and push the component mounting plate out of the box, thereby inspecting the components on the component mounting plate to prevent the problem that the control component is installed in a corner inside the box and is inconvenient to inspect.
[0005] However, although the device is convenient for checking control components, it is only installed by means of plug-in boards and socket cards. The installation method is relatively simple and cannot be effectively applied to the complex environment of industrial production. In addition, traditional detection devices can usually only detect the concentration of flammable or toxic gases in the air and cannot predict the data according to the changes in the detection data. Therefore, an industrial production detection device based on data prediction is proposed. Utility Model Content
[0006] In view of this, the utility model provides an industrial production detection device based on data prediction to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.
[0007] The technical solution of the embodiment of the utility model is implemented as follows: an industrial production detection device based on data prediction includes a detection body component and a central control processing mechanism, wherein the detection body component includes a housing, a storage plate and a plurality of gas sensors;
[0008] The storage plate is fixedly connected to one side of the inner wall of the casing, a plurality of gas sensors are installed on one side of the storage plate, the central control processing mechanism is installed in the middle of the inner wall of the casing, a combined mounting mechanism is installed on one side of the casing, an adsorption control mechanism is installed on the side of the inner wall of the casing close to the combined mounting mechanism, a micro fan is installed in the middle of one side of the inner wall of the casing, and a warning light is installed on the side of the casing away from the combined mounting mechanism;
[0009] The central control processing mechanism is used to obtain the data detected by the gas sensor, and predict the detection data according to the data change trend in combination with the time window;
[0010] Wherein, the combined installation mechanism is used to install and fix the detection device by means of magnetism, adsorption or bolts;
[0011] Wherein, the adsorption control mechanism is used to cooperate with the combined installation mechanism to realize the adsorption installation method.
[0012] Further preferably, the central control processing mechanism includes a micro single chip microcomputer, a communication module and a plurality of relays;
[0013] The micro single chip microcomputer is installed on one side of the inner wall of the casing, the communication module is installed in the middle of the inner wall of the casing, and the plurality of relays are installed at the bottom of the inner wall of the casing.
[0014] Further preferably, the combined mounting mechanism comprises a plurality of magnetic blocks, a plurality of suction cups and a plurality of mounting ears;
[0015] Among them, several of the magnetic blocks and suction cups are fixedly connected to one side of the inner wall of the casing, one end of several of the suction cups are connected to the inside of the casing, and several of the mounting ears are fixedly connected to the outer wall of the casing.
[0016] Further preferably, the adsorption control mechanism comprises a screw knob, a connecting frame, a square sealing plug and a piston chamber;
[0017] Among them, the screw knob is rotatably connected to one side of the casing through a bearing, the piston chamber is opened on one side of the inner wall of the casing, the outer walls of the connecting frame and the square sealing plug are slidingly connected to the inner wall of the piston chamber, the square sealing plug is fixedly connected to one side of the connecting frame, and the outer wall of the screw knob is threadedly connected to the inner wall of the connecting frame.
[0018] Further preferably, a ventilation window is provided on a side of the casing close to the warning light, and two filters are fixedly connected to both sides of the inner wall of the casing.
[0019] Further preferably, an expansion interface is installed on one side of the housing.
[0020] Further preferably, the signal output end of the gas sensor is electrically connected to the signal input end of the micro-chip microcomputer through a wire, the signal output end of the micro-chip microcomputer is electrically connected to the signal input end of the communication module and the expansion interface through a wire, the electrical output end of the micro-chip microcomputer is electrically connected to the electrical input end of the relay through a wire, and the electrical output end of the relay is electrically connected to the electrical input end of the warning light through a wire.
[0021] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:
[0022] 1. The utility model can install the detection device in an industrial production environment by utilizing a combined installation mechanism in conjunction with an adsorption control mechanism in the form of magnetism, adsorption or bolts, thereby selecting the installation method according to actual needs and the installation environment, thereby increasing the applicable scope of the detection device installation.
[0023] 2. The utility model acquires the data detected by the gas sensor through the central control processing mechanism, and predicts the detection data according to the data change trend in combination with the time window, so as to use the predicted data for early warning, thereby improving the detection reaction rate and increasing the safety of the staff.
[0024] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 It is a structural diagram of the utility model;
[0027] Figure 2 It is a schematic cross-sectional structure diagram of the utility model from a first viewing angle;
[0028] Figure 3 It is a cross-sectional structural schematic diagram of the utility model from a second viewing angle;
[0029] Figure 4 It is a schematic cross-sectional structural diagram of the casing of the utility model;
[0030] Figure 5 It is a side structural schematic diagram of the utility model.
[0031] Figure numerals: 1. Detection body assembly; 2. Central control processing mechanism; 3. Combined installation mechanism; 4. Adsorption control mechanism; 5. Micro fan; 6. Warning light; 101. Casing; 102. Storage plate; 103. Gas sensor; 201. Micro single-chip computer; 202. Communication module; 203. Relay; 301. Magnetic block; 302. Suction cup; 303. Mounting ear; 401. Screw knob; 402. Connecting frame; 403. Square sealing plug; 404. Piston chamber; 71. Ventilation window; 72. Filter; 73. Expansion interface. DETAILED DESCRIPTION
[0032] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0033] It should be noted that the terms "first", "second", "symmetrical", "array", etc. are only used to distinguish between description and position description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the definition of "first", "symmetrical", etc. can explicitly or implicitly include one or more of these features; similarly, when the number of certain features is not limited in the form of words such as "two" or "three", it should be noted that this feature also explicitly or implicitly includes one or more feature quantities.
[0034] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0035] like Figure 1-5 As shown, the embodiment of the utility model provides an industrial production detection device based on data prediction, including a detection body component 1 and a central control processing mechanism 2, wherein the detection body component 1 includes a housing 101, a storage plate 102 and a plurality of gas sensors 103;
[0036] The storage plate 102 is fixedly connected to one side of the inner wall of the housing 101, and a plurality of gas sensors 103 are installed on one side of the storage plate 102. The central control processing mechanism 2 is installed in the middle of the inner wall of the housing 101. A combined mounting mechanism 3 is installed on one side of the housing 101. An adsorption control mechanism 4 is installed on the side of the inner wall of the housing 101 close to the combined mounting mechanism 3. A micro fan 5 is installed in the middle of one side of the inner wall of the housing 101. A warning light 6 is installed on the side of the housing 101 away from the combined mounting mechanism 3.
[0037] The central control processing mechanism 2 is used to obtain the data detected by the gas sensor 103, and predict the detected data according to the data change trend in combination with the time window;
[0038] Wherein, the combined installation mechanism 3 is used to install and fix the detection device by means of magnetism, adsorption or bolts;
[0039] The adsorption control mechanism 4 is used to cooperate with the combined installation mechanism 3 to realize the adsorption installation mode.
[0040] In one embodiment, the central control processing mechanism 2 includes a micro single chip computer 201, a communication module 202 and a plurality of relays 203;
[0041] The micro single-chip microcomputer 201 is installed on one side of the inner wall of the housing 101, the communication module 202 is installed in the middle of the inner wall of the housing 101, and the plurality of relays 203 are installed at the bottom of the inner wall of the housing 101. The signal output end of the gas sensor 103 is electrically connected to the signal input end of the micro single-chip microcomputer 201 through a wire, the signal output end of the micro single-chip microcomputer 201 is electrically connected to the signal input end of the communication module 202 through a wire, the electrical output end of the micro single-chip microcomputer 201 is electrically connected to the electrical input end of the relay 203 through a wire, and the electrical output end of the relay 203 is electrically connected to the electrical input end of the warning light 6 through a wire. The gas sensor 103 is used to detect the concentration data of the flammable or toxic gas in the air, and then the data detected by the gas sensor 103 is received by the micro single-chip microcomputer 201, and then the moving average model (Moving Average The detected data is processed by the GIS model, and the average values in different time windows are calculated to analyze the data change trend and predict future data.
[0042] In one embodiment, the combined mounting mechanism 3 includes a plurality of magnetic blocks 301, a plurality of suction cups 302 and a plurality of mounting ears 303;
[0043] Among them, several of the magnetic blocks 301 and the suction cups 302 are fixedly connected to one side of the inner wall of the casing 101, one end of several of the suction cups 302 are connected to the interior of the casing 101, and several of the mounting ears 303 are fixedly connected to the outer wall of the casing 101. The casing 101 is moved to drive the magnetic blocks 301 to contact the magnetic material, so that the casing 101 can be installed and fixed by magnetic attraction through the magnetic blocks 301 or by using bolts to penetrate the mounting ears 303 to install and fix the casing 101.
[0044] In one embodiment, the adsorption control mechanism 4 includes a screw knob 401, a connecting frame 402, a square sealing plug 403 and a piston chamber 404;
[0045] Among them, the screw knob 401 is rotatably connected to one side of the housing 101 through a bearing, the piston chamber 404 is opened on one side of the inner wall of the housing 101, the outer walls of the connecting frame 402 and the square sealing plug 403 are slidingly connected to the inner wall of the piston chamber 404, the square sealing plug 403 is fixedly connected to one side of the connecting frame 402, the outer wall of the screw knob 401 is threadedly connected to the inner wall of the connecting frame 402, and the connecting frame 402 is driven to move by the thread by rotating the screw knob 401, and the moving connecting frame 402 drives the square sealing plug 403 to slide in the piston chamber 404, so that negative pressure is formed in the piston chamber 404.
[0046] In one embodiment, a ventilation window 71 is provided on one side of the casing 101 close to the warning light 6, two filters 72 are fixedly connected to both sides of the inner wall of the casing 101, an expansion interface 73 is installed on one side of the casing 101, and the signal output end of the micro single-chip computer 201 is electrically connected to the signal input end of the expansion interface 73 through a wire. The ventilation window 71 is used to discharge the air in the casing 101, and the filter 72 is used to filter the air entering the casing 101.
[0047] When the utility model is in operation: the detection device is installed by magnetic attraction, adsorption or bolts according to actual needs and the industrial production environment. When the magnetic attraction method is selected for installation, it is only necessary to move the housing 101 to drive the magnetic block 301 to contact the magnetic material, so that the housing 101 can be installed and fixed by the magnetic block 301 using magnetic attraction.
[0048] When the adsorption method is selected for installation, the housing 101 is moved to drive the suction cup 302 to fit with the smooth adsorption surface, and then the screw knob 401 is turned to drive the connecting frame 402 to move via the thread. The moving connecting frame 402 drives the square sealing plug 403 to slide in the piston cavity 404, so that negative pressure is formed in the piston cavity 404, so as to cooperate with the suction cup 302 to install and fix the housing 101 by adsorption.
[0049] When bolts are used for installation, bolts are used to penetrate the mounting ears 303 to install and fix the housing 101 .
[0050] After the casing 101 is installed and fixed, the air in the casing 101 is discharged by using the micro fan 5, so that the outside air can be sucked into the inside of the casing 101 in cooperation with the filter 72, and the gas sensor 103 is used to detect the concentration data of the flammable or toxic gas in the air, and then the data detected by the gas sensor 103 is received by the micro single-chip computer 201, and then the detected data is processed by the moving average model (Moving Average Model) loaded in the micro single-chip computer 201, and the data change trend is analyzed and the future data is predicted by calculating the average value in different time windows. When the predicted future data reaches the threshold, the warning light 6 is started by the micro single-chip computer 201 using the relay 203, and the working warning light 6 gives an early warning, thereby improving the detection reaction rate and increasing the safety of the staff.
[0051] The expansion interface 73 is provided so as to expand the functions of the detection device according to actual needs.
[0052] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. An industrial production detection device based on data prediction, comprising a detection body component (1) and a central control processing mechanism (2), characterized in that: The detection body assembly (1) comprises a housing (101), a storage plate (102) and a plurality of gas sensors (103); The storage plate (102) is fixedly connected to one side of the inner wall of the housing (101); a plurality of gas sensors (103) are installed on one side of the storage plate (102); the central control processing mechanism (2) is installed in the middle of the inner wall of the housing (101); a combined mounting mechanism (3) is installed on one side of the housing (101); an adsorption control mechanism (4) is installed on the side of the inner wall of the housing (101) close to the combined mounting mechanism (3); a micro fan (5) is installed in the middle of one side of the inner wall of the housing (101); and a warning light (6) is installed on the side of the housing (101) away from the combined mounting mechanism (3); The central control processing mechanism (2) is used to acquire data detected by the gas sensor (103), and predict the detected data according to the data change trend in combination with the time window; Wherein, the combined installation mechanism (3) is used to install and fix the detection device by means of magnetism, adsorption or bolts; Wherein, the adsorption control mechanism (4) is used to cooperate with the combined installation mechanism (3) to realize the adsorption installation mode.
2. The industrial production detection device based on data prediction according to claim 1 is characterized in that: The central control processing mechanism (2) comprises a micro single chip computer (201), a communication module (202) and a plurality of relays (203); The micro single-chip computer (201) is installed on one side of the inner wall of the housing (101), the communication module (202) is installed in the middle of the inner wall of the housing (101), and the plurality of relays (203) are installed at the bottom of the inner wall of the housing (101).
3. The industrial production detection device based on data prediction according to claim 1, characterized in that: The combined mounting mechanism (3) comprises a plurality of magnetic blocks (301), a plurality of suction cups (302) and a plurality of mounting ears (303); Wherein, a plurality of the magnetic blocks (301) and the suction cups (302) are fixedly connected to one side of the inner wall of the housing (101), one end of a plurality of the suction cups (302) are connected to the interior of the housing (101), and a plurality of the mounting ears (303) are fixedly connected to the outer wall of the housing (101).
4. The industrial production detection device based on data prediction according to claim 1 is characterized in that: The adsorption control mechanism (4) comprises a screw knob (401), a connecting frame (402), a square sealing plug (403) and a piston chamber (404); The screw knob (401) is rotatably connected to one side of the housing (101) via a bearing, the piston chamber (404) is opened on one side of the inner wall of the housing (101), the outer walls of the connecting frame (402) and the square sealing plug (403) are both slidably connected to the inner wall of the piston chamber (404), the square sealing plug (403) is fixedly connected to one side of the connecting frame (402), and the outer wall of the screw knob (401) is threadedly connected to the inner wall of the connecting frame (402).
5. The industrial production detection device based on data prediction according to claim 1, characterized in that: A ventilation window (71) is provided on one side of the housing (101) close to the warning light (6), and two filter screens (72) are fixedly connected to both sides of the inner wall of the housing (101).
6. The industrial production detection device based on data prediction according to claim 2, characterized in that: An expansion interface (73) is installed on one side of the housing (101).
7. The industrial production detection device based on data prediction according to claim 6 is characterized in that: The signal output end of the gas sensor (103) is electrically connected to the signal input end of the micro single-chip microcomputer (201) through a wire, the signal output end of the micro single-chip microcomputer (201) is electrically connected to the signal input end of the communication module (202) and the expansion interface (73) through a wire, the electrical output end of the micro single-chip microcomputer (201) is electrically connected to the electrical input end of the relay (203) through a wire, and the electrical output end of the relay (203) is electrically connected to the electrical input end of the warning light (6) through a wire.
Citation Information
Patent Citations
Industrial production safety detection alarm device
CN212322400U