Full-automatic ring-weaving type inductor winding machine

Abstract

The utility model relates to a full-automatic ring-weaving type inductor winding machine. Comprising a rack, a main control unit, a magnetic ring feeding mechanism, a manipulator mechanism, a wire feeding and magnetic ring clamping mechanism, a winding mechanism and a feeding mechanism, wherein the wire feeding and magnetic ring clamping mechanism is used for clamping a magnetic ring and feeding a wire; the winding mechanism is used for storing and winding the wire; the feeding mechanism is used for placing the magnetic ring from the magnetic ring feeding mechanism to the wire feeding and magnetic ring clamping mechanism; the discharging mechanism is used for taking out the magnetic ring from the wire feeding and magnetic ring clamping mechanism to a preset position; the wire arranging mechanism is used for arranging the processed magnetic ring and tensioning a wire end; the shearing mechanism is used for shearing the wire end; the main control unit is electrically connected to the magnetic ring feeding mechanism, the mechanical arm mechanism, the wire feeding and clamping magnetic ring mechanism, the winding mechanism, the feeding mechanism, the discharging mechanism, the wire arranging mechanism and the shearing mechanism. According to the automatic magnetic ring winding machine, automation of magnetic ring feeding, feeding, wire feeding and clamping, wire winding, discharging, wire arrangement and wire end cutting is achieved, the manual operation part is replaced, the manual labor amount is reduced, and the machining efficiency and quality of inductance coils are greatly improved.

Description

Technical Field

[0001] The utility model relates to the field technology of full-automatic ring-braided inductor winding machine, in particular to a full-automatic ring-braided inductor winding machine. Background Art

[0002] An inductor is a device that works on the principle of electromagnetic induction. The electrical characteristics of an inductor are opposite to those of a capacitor, "passing low frequencies and blocking high frequencies". When a high-frequency signal passes through an inductor, it encounters great resistance and is difficult to pass through; while when a low-frequency signal passes through it, the resistance presented is relatively small, that is, the low-frequency signal can pass through it more easily. The resistance of an inductor to direct current is almost zero.

[0003] An inductor is a device that works on the principle of electromagnetic induction. When current flows through a wire, a certain electromagnetic field is generated around the wire, and the wire itself in this electromagnetic field will have an inductive effect on the wires within the range of this electromagnetic field. The effect on the wire itself that generates the electromagnetic field is called self-inductance, that is, the changing current generated by the wire itself produces a changing magnetic field, and this magnetic field further affects the current in the wire. The effect on other wires within the range of this electromagnetic field is called mutual inductance.

[0004] However, in the manufacturing process of existing inductor coils, the coils are generally wound manually, which has the following defects:

[0005] 1. The labor cost is high;

[0006] 2. The low degree of automation can easily lead to excessive fatigue of operators.

[0007] Therefore, in the present utility model patent application, the applicant has carefully studied a new technical solution to solve the above problems. Utility Model Content

[0008] The utility model aims to overcome the deficiencies in the above-mentioned prior art and mainly aims to provide a fully automatic ring-braiding inductor winding machine, which realizes the automation of magnetic ring feeding, loading, wire feeding and clamping, wire winding, unloading, wire straightening and wire cutting, replaces the manual operation part, reduces the manual labor, and greatly improves the processing efficiency and quality of the inductor coil.

[0009] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0010] A fully automatic ring-braiding inductor winding machine, comprising a frame, a main control unit, a magnetic ring feeding mechanism, a manipulator mechanism, a wire feeding clamping magnetic ring mechanism for clamping magnetic rings and feeding wires, a winding mechanism for storing wires and winding wires, a loading mechanism for placing magnetic rings from the magnetic ring feeding mechanism to the wire feeding clamping magnetic ring mechanism, a unloading mechanism for taking magnetic rings out of the wire feeding clamping magnetic ring mechanism to a preset position, a wire arranging mechanism for arranging processed magnetic rings and tightening wire ends, and a cutting mechanism for cutting wire ends;

[0011] The main control unit is electrically connected to the magnetic ring feeding mechanism, the manipulator mechanism, the wire feeding clamp magnetic ring mechanism, the winding mechanism, the loading mechanism, the unloading mechanism, the wire straightening mechanism and the cutting mechanism.

[0012] As a preferred solution, the wire feeding clamp magnetic ring mechanism is located between the magnetic ring feeding mechanism and the loading mechanism.

[0013] As a preferred solution, the feeding mechanism includes a first clamping jaw for clamping a magnetic ring, a first opening and closing driving unit for driving the first clamping jaw to open and close, a first telescopic driving unit for driving the first clamping jaw to extend and retract, a first clamping jaw lifting driving unit for driving the first clamping jaw to rise and fall, a first rotating driving unit for driving the first clamping jaw to rotate in a horizontal direction, and a first displacement driving unit for driving the first clamping jaw to move back and forth between the magnetic ring feeding mechanism and the wire feeding clamp magnetic ring mechanism. The main control unit is electrically connected to the first clamping jaw, the first telescopic driving unit, the first clamping jaw lifting driving unit for driving the first clamping jaw to rise and fall, the first rotating driving unit, the first opening and closing driving unit, and the first displacement driving unit, respectively.

[0014] As a preferred solution, the unloading mechanism includes a second clamping jaw for clamping a magnetic ring, a second opening and closing driving unit for driving the second clamping jaw to open and close, a second telescopic driving unit for driving the second clamping jaw to extend and retract toward the wire feeding clamp magnetic ring mechanism, a lifting driving unit for driving the second clamping jaw to rise and fall, a second rotation driving unit for driving the second clamping jaw to rotate in a horizontal direction, and a second displacement driving unit for driving the second clamping jaw to approach or move away from the wire feeding clamp magnetic ring mechanism, and the main control unit is electrically connected to the second clamping jaw, the second telescopic driving unit, the lifting driving unit, the second rotation driving unit, the second opening and closing driving unit, and the second displacement driving unit, respectively.

[0015] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it mainly realizes the automation of magnetic ring feeding, loading, wire feeding and clamping magnetic ring, winding, unloading, wire straightening and wire cutting through the cooperation of a magnetic ring feeding mechanism, a manipulator mechanism, a wire feeding clamp magnetic ring mechanism, a winding mechanism, a loading mechanism, a unloading mechanism, a wire straightening mechanism and a cutting mechanism, replaces the manual operation part, reduces the manual labor, and greatly improves the processing efficiency and quality of the inductor coil. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the assembled three-dimensional structure of an embodiment of the utility model;

[0017] Figure 2 It is a top view of an embodiment of the utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the magnetic ring mechanism of the feed clamp of the embodiment of the utility model (also showing the turntable and the cable arrangement clamp);

[0019] Figure 4 It is a schematic diagram of the structure of the feeding mechanism of an embodiment of the utility model;

[0020] Figure 5 It is a schematic diagram of the structure of the material discharging mechanism of an embodiment of the utility model;

[0021] Figure 6 This is a schematic diagram of the structure of the whole line mechanism of an embodiment of the utility model;

[0022] Figure 7 This is a schematic diagram of the shearing mechanism structure in an embodiment of the utility model;

[0023] Figure 8 It is a schematic diagram of the winding mechanism structure of an embodiment of the utility model.

[0024] Description of Figure Numbers:

[0025] 10. Rack

[0026] 20. Magnetic ring feeding mechanism

[0027] 30. Robotic mechanism

[0028] 40. Wire feeding clamp magnetic ring mechanism

[0029] 50. Winding mechanism

[0030] 60. Feeding mechanism

[0031] 61. First clamping jaw 62. First opening and closing driving unit

[0032] 63. First telescopic driving unit 64. First rotation driving unit

[0033] 65. First displacement driving unit 66. First gripper lifting driving unit

[0034] 70. Feeding mechanism

[0035] 71. Second clamping jaw 72. Second opening and closing driving unit

[0036] 73. Second telescopic drive unit 74. Lifting drive unit

[0037] 75. Second rotation driving unit 76. Second displacement driving unit

[0038] 80. Line organization

[0039] 81. Line clamp assembly 82. Telescopic drive unit

[0040] 90. Cutting mechanism 91. Fixing unit

[0041] 91. Reciprocating driving unit 93. Cutting unit. DETAILED DESCRIPTION

[0042] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0043] like Figures 1 to 8 As shown, the utility model is a fully automatic braided ring type inductor winding machine, comprising a frame 10, a main control unit, a magnetic ring feeding mechanism 20, a manipulator mechanism 30, a wire feeding clamp magnetic ring mechanism 40 for clamping magnetic rings and feeding wires, a winding mechanism 50 for storing wires and winding wires, a loading mechanism 60 for placing magnetic rings from the magnetic ring feeding mechanism 20 on the wire feeding clamp magnetic ring mechanism 40, a unloading mechanism 70 for taking magnetic rings from the wire feeding clamp magnetic ring mechanism 40 to a preset position, a wire arranging mechanism 80 for arranging and tightening the wire ends of processed magnetic rings, and a cutting mechanism 90 for cutting the wire ends;

[0044] The main control unit is electrically connected to the magnetic ring feeding mechanism 20, the manipulator mechanism 30, the wire feeding clamp magnetic ring mechanism 40, the winding mechanism 50, the loading mechanism 60, the unloading mechanism 70, the wire straightening mechanism 80 and the cutting mechanism 90 respectively.

[0045] In this embodiment, the wire feeding clamp magnetic ring mechanism 40 is located between the magnetic ring feeding mechanism 20 and the loading mechanism 60 .

[0046] like Figure 4 As shown, the feeding mechanism 60 includes a first clamping jaw 61 for clamping a magnetic ring, a first opening and closing driving unit 62 for driving the first clamping jaw 61 to open and close, a first telescopic driving unit 63 for driving the first clamping jaw 61 to extend and retract, a first clamping jaw lifting driving unit 66 for driving the first clamping jaw 61 to rise and fall, a first rotating driving unit 64 for driving the first clamping jaw 61 to rotate in a horizontal direction, and a first displacement driving unit 65 for driving the first clamping jaw 61 to move back and forth between the magnetic ring feeding mechanism 20 and the wire feeding clamp magnetic ring mechanism 40. The main control unit is electrically connected to the first clamping jaw 61, the first telescopic driving unit 63, the first rotating driving unit 64, the first clamping jaw lifting driving unit 66, the first opening and closing driving unit 62 and the first displacement driving unit 65, respectively.

[0047] like Figure 5As shown, the unloading mechanism 70 includes a second clamping jaw 71 for clamping a magnetic ring, a second opening and closing driving unit 72 for driving the second clamping jaw 71 to open and close, a second telescopic driving unit 73 for driving the second clamping jaw 71 to extend and retract toward the wire feeding clamp magnetic ring mechanism 40, a lifting driving unit 74 for driving the second clamping jaw 71 to rise and fall, a second rotation driving unit 75 for driving the second clamping jaw 71 to rotate in a horizontal direction, and a second displacement driving unit 76 for driving the second clamping jaw 71 to approach or move away from the wire feeding clamp magnetic ring mechanism 40, and the main control unit is electrically connected to the second clamping jaw 71, the second telescopic driving unit 73, the lifting driving unit 74, the second rotation driving unit 75, the second opening and closing driving unit 72 and the second displacement driving unit 76, respectively.

[0048] like Figure 6 As shown, the line-straightening mechanism 80 includes a line-straightening clamp assembly 81 and a telescopic driving unit 82 for driving the line-straightening clamp assembly 81 to be telescopic, and the main control unit is electrically connected to the line-straightening clamp assembly 81 and the telescopic driving unit 82 respectively.

[0049] like Figure 7 As shown, the cutting mechanism 90 includes a fixing unit 91 for clamping a fixed magnetic ring, a reciprocating driving unit 92 for driving the fixing unit 91 to move back and forth, and a cutting unit 93 for cutting the thread end, and the main control unit is electrically connected to the fixing unit 91, the reciprocating driving unit 92 and the cutting unit 93 respectively.

[0050] The following is a brief description of the working principle:

[0051] 1. The magnetic ring feeding mechanism 20 feeds out a magnetic ring, and the feeding mechanism places the magnetic ring on the wire feeding clamp magnetic ring mechanism 40;

[0052] 2. The wire feeding unit of the wire feeding clamp magnetic ring mechanism 40 starts to feed the wire, and the winding reel of the winding mechanism 50 stores the wire;

[0053] 3. When the winding reel of the winding mechanism 50 has finished storing the wire, the wire cutting head unit of the wire feeding clamp magnetic ring mechanism 40 cuts off the wire head, and then the winding mechanism 50 starts to wind the magnetic ring;

[0054] 3. When the winding mechanism 50 completes winding, the unloading mechanism 70 takes out the wound magnetic ring to a preset position;

[0055] 4. The robot mechanism 30 takes away the wound magnetic ring and places it at another preset position;

[0056] 5. The wire tidying mechanism 80 tidies and tightens the wire ends of the wound magnetic ring;

[0057] 6. The cutting mechanism 90 cuts the thread ends, and the robot puts them into the corresponding box.

[0058] The key points of the design of the utility model are: it mainly realizes the automation of magnetic ring feeding, loading, wire feeding and clamping magnetic ring, winding, unloading, wire straightening and wire cutting through the cooperation of a magnetic ring feeding mechanism, a manipulator mechanism, a wire feeding and clamping magnetic ring mechanism, a winding mechanism, a loading mechanism, a unloading mechanism, a wire straightening mechanism and a cutting mechanism, replaces the manual operation part, reduces the manual labor, and greatly improves the processing efficiency and quality of the inductor coil.

[0059] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A fully automatic ring-braided inductor winding machine, characterized in that: It includes a frame, a main control unit, a magnetic ring feeding mechanism, a manipulator mechanism, a wire feeding clamp magnetic ring mechanism for clamping magnetic rings and feeding wires, a winding mechanism for storing and winding wires, a loading mechanism for placing magnetic rings from the magnetic ring feeding mechanism to the wire feeding clamp magnetic ring mechanism, a unloading mechanism for taking magnetic rings out of the wire feeding clamp magnetic ring mechanism to a preset position, a wire tidying mechanism for tidying and tightening the wire ends of processed magnetic rings, and a cutting mechanism for cutting the wire ends; The main control unit is electrically connected to the magnetic ring feeding mechanism, the manipulator mechanism, the wire feeding clamp magnetic ring mechanism, the winding mechanism, the loading mechanism, the unloading mechanism, the wire straightening mechanism and the cutting mechanism.

2. The fully automatic ring-braided inductor winding machine according to claim 1, characterized in that: The wire feeding clamp magnetic ring mechanism is located between the magnetic ring feeding mechanism and the loading mechanism.

3. The fully automatic ring-braided inductor winding machine according to claim 1, characterized in that: The feeding mechanism includes a first clamping jaw for clamping a magnetic ring, a first opening and closing driving unit for driving the first clamping jaw to open and close, a first telescopic driving unit for driving the first clamping jaw to extend and retract, a first clamping jaw lifting driving unit for driving the first clamping jaw to rise and fall, a first rotating driving unit for driving the first clamping jaw to rotate in a horizontal direction, and a first displacement driving unit for driving the first clamping jaw to move back and forth between the magnetic ring feeding mechanism and the wire feeding clamp magnetic ring mechanism. The main control unit is electrically connected to the first clamping jaw, the first telescopic driving unit, the first clamping jaw lifting driving unit for driving the first clamping jaw to rise and fall, the first rotating driving unit, the first opening and closing driving unit, and the first displacement driving unit, respectively.

4. The fully automatic ring-braided inductor winding machine according to claim 1, characterized in that: The unloading mechanism includes a second clamping jaw for clamping a magnetic ring, a second opening and closing driving unit for driving the second clamping jaw to open and close, a second telescopic driving unit for driving the second clamping jaw to extend and retract toward the wire feeding clamp magnetic ring mechanism, a lifting driving unit for driving the second clamping jaw to rise and fall, a second rotation driving unit for driving the second clamping jaw to rotate in a horizontal direction, and a second displacement driving unit for driving the second clamping jaw to approach or move away from the wire feeding clamp magnetic ring mechanism. The main control unit is electrically connected to the second clamping jaw, the second telescopic driving unit, the lifting driving unit, the second rotation driving unit, the second opening and closing driving unit, and the second displacement driving unit, respectively.

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