Photovoltaic module optimizer
The clamping and fixing of the micro motor drive threaded rod and the Grange head assembly solves the problem of poor connection quality when installing the photovoltaic module optimizer, and realizes efficient and reliable photovoltaic panel connection and sealing, improving the safety of the system and reliability.
Patent Information
- Application Number
- CN202420912377.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing photovoltaic module optimizers rely on the clamping fixing method when installed, resulting in difficult connection quality assessment and insufficient connection strength.
The micro motor drive threaded rod is used for automatic thread connection, and the inlet and outlet wires and serial lines are fixed through the clamping of the gran head assembly to achieve fast and reliable connection and sealing.
It realizes the fast and compact connection of photovoltaic panels, has high reliability and long life, and has explosion-proof performance and safe and reliable structure, and is simple and convenient to install.
Smart Images

Figure CN222339353U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic optimizers, in particular to a photovoltaic component optimizer. Background Art
[0002] The photovoltaic power optimizer adopts a unique software algorithm that can track the maximum power point of a single component in real time. Users can choose different types of power optimizers according to the actual operating conditions of the photovoltaic system to solve the problem of reduced power generation of the photovoltaic system caused by shadow obstruction, component orientation differences or inconsistent component attenuation, achieve the maximum power output and online monitoring of a single component, and improve system efficiency. The optimizer structure decouples the maximum power point tracking (MPPT) of the photovoltaic array into the maximum power point tracking of each photovoltaic component. While solving the problems of photovoltaic component mismatch and partial shading, it can also monitor the performance of photovoltaic components to facilitate system operation and maintenance.
[0003] A photovoltaic module power optimizer with the announcement number CN220586239U authorized by China makes it convenient to install and fix photovoltaic module power optimizers of different sizes through the structural design of the optimizer fixing mechanism, and also improves its fixing effect. The position of the movable clamping frame can be pulled by the mutual use of the telescopic rod and the spring. After the photovoltaic module power optimizer is placed, the movable clamping frame is released, and the photovoltaic module power optimizer is clamped and fixed by the elastic reset of the spring. However, this patent still has certain shortcomings when used. Although the optimizer adds a telescopic rod and a spring during installation, it is still fixed to the photovoltaic panel by a clamping fixing method, which is the same as the traditional clamping fixing method in terms of diameter, and both have the disadvantages of clamping, and both have the disadvantages of difficult to evaluate connection quality and insufficient connection strength. Therefore, we propose a photovoltaic module optimizer to improve the above problems. Utility Model Content
[0004] In order to solve the problem that although the optimizer adds a telescopic rod and a spring during installation, it is still fixed to the photovoltaic panel by a clamping method, which is similar to the traditional clamping method in terms of diameter and has the disadvantages of clamping, such as difficulty in evaluating the connection quality and insufficient connection strength. The purpose of the utility model is to provide a photovoltaic module optimizer to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A photovoltaic component optimizer comprises a main body, a cable gland component is arranged on the side of the main body, a circuit control component is fixedly connected inside the main body, and a mounting component is arranged inside the main body;
[0007] The main body includes a control box, and a mounting hole is provided on the side of the control box;
[0008] The gland assembly comprises a clamping head, a wire passing port is provided inside the clamping head, a threaded rod is threadedly connected to the side of the clamping head, a clamping claw is fixedly connected to the side of the threaded rod, a clamping ring is arranged inside the clamping claw, a fixing ring is fixedly connected to the side of the threaded rod, a rubber sealing ring is arranged on the side of the fixing ring, an external nut is threadedly connected to the side of the threaded rod, an internal nut is arranged on the side of the external nut, and the threaded rod is threadedly connected to the internal nut;
[0009] The mounting assembly comprises a micro motor, an insulating sleeve is installed inside the micro motor, and a threaded rod is fixedly connected to the output end of the insulating sleeve.
[0010] As a preferred solution of the utility model, the threaded barrel rod is arranged inside the fixing ring, the inner nut is arranged inside the control box, and the inner nut is arranged outside the control box.
[0011] As a preferred solution of the utility model, two mounting holes are provided, and two micro motors, isolation sleeves and threaded rods are provided.
[0012] As a preferred solution of the utility model, four cable gland assemblies are provided, and the four are distributed on both sides of the main body. Inlet and outlet lines are provided inside the cable gland assembly, and the inlet and outlet lines extend into the main body. The sides of the inlet and outlet lines are fixedly connected with a first plug connector.
[0013] As a preferred solution of the utility model, a serial-parallel line is arranged inside the cable gland assembly, the serial-parallel line extends into the main body, and a second plug connector is fixedly connected to the side of the serial-parallel line.
[0014] As a preferred solution of the utility model, a display screen is fixedly connected to the top of the control box, and a display light is fixedly connected to the side of the control box.
[0015] As a preferred solution of the utility model, the circuit control component includes a carrier plate, and the top of the carrier plate is fixedly connected with a power supply, a central processing unit, a super capacitor, a signal transmitter and an inverter receiver.
[0016] As a preferred solution of the utility model, the power supply, central processing unit, super capacitor, signal transmitter and inverter receiver are all connected by telecommunication.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. In the utility model, a micro motor is used to drive a threaded rod to automatically thread the threaded holes reserved on the photovoltaic panel. This optimizer and photovoltaic panel are quickly connected in a compact structure, suitable for short-distance transmission, and has a wide range of circumferential speeds and power. The transmission ratio is accurate, stable, and efficient, and the working reliability is high and the service life is long.
[0019] 2. In the utility model, the cable gland assembly composed of an outer nut, an inner nut, a clamping ring, a clamping claw, a clamping head, etc. is used to clamp and fix the incoming and outgoing lines and the serial and parallel lines. It can be installed at the connection between the incoming and outgoing lines and the serial and parallel lines and the control box to introduce cables and fix the position to achieve sealing and explosion-proof effects. It has the advantages of excellent explosion-proof performance, safe and reliable structure, simple and convenient installation, and high protection level. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the explosion structure of the cable gland assembly of the utility model;
[0023] Figure 4 This is a schematic diagram of the installation component structure of the utility model.
[0024] In the figure: 1. main body; 101. control box; 102. display screen; 103. input and output lines; 104. first plug connector; 105. series and parallel lines; 106. second plug connector; 107. display light; 108. mounting hole; 2. gland assembly; 201. clamping head; 202. wire passing port; 203. clamping ring; 204. clamping claw; 205. threaded barrel rod; 206. fixing ring; 207. rubber sealing ring; 208. outer nut; 209. inner nut; 3. circuit control assembly; 301. carrier board; 302. power supply; 303. central processing unit; 304. super capacitor; 305. signal transmitter; 306. inverter receiver; 4. mounting assembly; 401. micro motor; 402. isolation sleeve; 403. threaded rod. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0026] For examples, see Figure 1-Figure 4 , the utility model provides a technical solution:
[0027] A photovoltaic component optimizer comprises a main body 1, a cable gland component 2 is arranged on the side of the main body 1, a circuit control component 3 is fixedly connected inside the main body 1, and an installation component 4 is arranged inside the main body 1.
[0028] In this embodiment, Figure 1 , Figure 3 and Figure 4 As shown, the main body 1 includes a control box 101, a mounting hole 108 is provided on the side of the control box 101, and the gland assembly 2 includes a clamping head 201, a wire passing port 202 is provided inside the clamping head 201, a threaded rod 205 is threadedly connected to the side of the clamping head 201, a clamping claw 204 is fixedly connected to the side of the threaded rod 205, a clamping ring 203 is provided inside the clamping claw 204, a fixing ring 206 is fixedly connected to the side of the threaded rod 205, a rubber sealing ring 207 is provided on the side of the fixing ring 206, an external nut 208 is threadedly connected to the side of the threaded rod 205, and the external nut An inner nut 209 is provided on the side of the cap 208, and the threaded rod 205 is threadedly connected to the inner nut 209. The mounting assembly 4 includes a micro motor 401, and an insulating sleeve 402 is installed inside the micro motor 401. The output end of the insulating sleeve 402 is fixedly connected with a threaded rod 403. The micro motor 401 drives the threaded rod 403 to automatically thread the threaded holes reserved on the photovoltaic panel. This fast connection method between the optimizer and the photovoltaic panel has a compact structure, is suitable for short-distance transmission, has a wide range of applicable circumferential speeds and power, has an accurate, stable and efficient transmission ratio, high working reliability and a long service life.
[0029] The threaded rod 205 is arranged inside the fixing ring 206, the inner nut 209 is arranged inside the control box 101, the inner nut 209 is arranged outside the control box 101, two mounting holes 108 are provided, two micro motors 401, two insulating sleeves 402 and threaded rods 403 are provided, four gland assemblies 2 are provided, and the four are distributed on both sides of the main body 1, the gland assembly 2 is provided with input and output lines 103 inside, the input and output lines 103 extend into the main body 1, and the side of the input and output lines 103 is fixedly connected with the first plug connector 104, the gland assembly 2 A serial-parallel line 105 is arranged inside and extends into the main body 1. A second plug connector 106 is fixedly connected to the side of the serial-parallel line 105. The gland assembly 2 composed of an outer nut 208, an inner nut 209, a clamping ring 203, a clamping claw 204, a tightening head 201, etc. is used to clamp and fix the input and output lines 103 and the serial-parallel line 105. It can be installed at the connection between the input and output lines 103 and the serial-parallel line 105 and the control box 101, and plays the role of introducing cables and fixing the position to achieve sealing and explosion-proof effects. It has excellent explosion-proof performance and a safe and reliable structure.
[0030] In this embodiment, Figure 1 and Figure 2 As shown, a display screen 102 is fixedly connected to the top of the control box 101, a display light 107 is fixedly connected to the side of the control box 101, and the circuit control component 3 includes a carrier board 301, a power supply 302, a central processing unit 303, an ultra-large capacitor 304, a signal transmitter 305 and an inverter receiver 306 are fixedly connected to the top of the carrier board 301, and the power supply 302, the central processing unit 303, the ultra-large capacitor 304, the signal transmitter 305 and the inverter receiver 306 are all telecommunication-connected, and the display screen 102 can display the working status of the optimizer in real time, and can detect its problems in time.
[0031] Working process of the utility model: when the photovoltaic module optimizer designed by the present invention is working, the threaded rod 403 is aligned with the threaded hole reserved on the photovoltaic panel, and the threaded rod 403 is threadedly connected with the threaded hole by using the insulating sleeve 402, so that the optimizer can be quickly and conveniently installed on the photovoltaic panel. When the input and output lines 103 and the serial and parallel lines 105 are connected to the internal circuit of the control box 101, the input and output lines 103 and the serial and parallel lines 105 are respectively passed through the gland components 2 on both sides. When fixing, the inner nut 209 of the gland component 2 is placed inside the control box 101, and the remaining components are left outside the control box 101. By twisting the double-sided clamping head 201 and the inner nut 209, and rotating the thread on the threaded barrel rod 205 at the same time, the clamping claw 204 will clamp the input and output lines 103 and the serial and parallel lines 105 that pass through, thereby clamping and fixing, thereby achieving sealing and explosion-proof effects.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic module optimizer, comprising a main body (1), characterized in that: A cable gland assembly (2) is arranged on the side of the main body (1), a circuit control assembly (3) is fixedly connected inside the main body (1), and a mounting assembly (4) is arranged inside the main body (1); The main body (1) comprises a control box (101), and a mounting hole (108) is provided on a side surface of the control box (101); The cable gland assembly (2) comprises a clamping head (201), a wire passing opening (202) is provided inside the clamping head (201), a threaded rod (205) is threadedly connected to the side of the clamping head (201), a clamping claw (204) is fixedly connected to the side of the threaded rod (205), a clamping ring (203) is arranged inside the clamping claw (204), a fixing ring (206) is fixedly connected to the side of the threaded rod (205), a rubber sealing ring (207) is arranged on the side of the fixing ring (206), an external nut (208) is threadedly connected to the side of the threaded rod (205), an internal nut (209) is arranged on the side of the external nut (208), and the threaded rod (205) is threadedly connected to the internal nut (209); The mounting assembly (4) comprises a micro motor (401), an insulating sleeve (402) is installed inside the micro motor (401), and a threaded rod (403) is fixedly connected to the output end of the insulating sleeve (402).
2. A photovoltaic module optimizer according to claim 1, characterized in that: The threaded cylindrical rod (205) is arranged inside the fixing ring (206), the inner nut (209) is arranged inside the control box (101), and the inner nut (209) is arranged outside the control box (101).
3. A photovoltaic module optimizer according to claim 1, characterized in that: The mounting holes (108) are provided with two, and the micro motors (401), the insulating sleeves (402) and the threaded rods (403) are provided with two.
4. A photovoltaic module optimizer according to claim 1, characterized in that: Four cable gland assemblies (2) are provided, and the four are distributed on both sides of the main body (1). Inlet and outlet wires (103) are provided inside the cable gland assemblies (2). The inlet and outlet wires (103) extend into the main body (1), and the side surfaces of the inlet and outlet wires (103) are fixedly connected to the first plug connector (104).
5. A photovoltaic module optimizer according to claim 1, characterized in that: A serial-parallel line (105) is arranged inside the cable gland assembly (2), and the serial-parallel line (105) extends into the main body (1), and a second plug connector (106) is fixedly connected to the side of the serial-parallel line (105).
6. A photovoltaic module optimizer according to claim 1, characterized in that: The top of the control box (101) is fixedly connected to a display screen (102), and the side of the control box (101) is fixedly connected to a display light (107).
7. A photovoltaic module optimizer according to claim 1, characterized in that: The circuit control component (3) comprises a carrier plate (301), the top of which is fixedly connected with a power supply (302), a central processing unit (303), an ultra-large capacitor (304), a signal transmitter (305) and an inverter receiver (306).
8. A photovoltaic module optimizer according to claim 7, characterized in that: The power source (302), the central processing unit (303), the super capacitor (304), the signal transmitter (305) and the inverter receiver (306) are all connected by telecommunication.
Citation Information
Patent Citations
Photovoltaic module power optimizer
CN220586239U