High-temperature sterilization equipment for processing prefabricated vegetables

By designing a hollow structure and a mobile rack with multiple limit sockets, combined with S-type cooling pipes and high-temperature pipes, the efficient high-temperature sterilization and rapid cooling of pre-made dishes is achieved, the problem of water vapor residue is solved, and the production efficiency and equipment stability are improved. .

CN222340497UActive Publication Date: 2025-01-14REFRESHING FOOD (CHONGQING) CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421017148.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-01-14
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing high-temperature sterilization equipment for pre-made vegetables will cause a large amount of water vapor to remain during the sterilization process, affecting product quality and production efficiency.

Method used

A high-temperature sterilization equipment for pre-made vegetable processing including high-temperature tanks, cooling components, high-temperature sterilization components and mobile racks was designed. Through a hollow structure and a mobile rack with multiple limit sockets, it combines the S-type cooling tube and high-temperature tube. The sealing cover is opened and closed by using the motor to achieve high-temperature sterilization and rapid cooling, and reduce water vapor residue.

Benefits of technology

It improves the sterilization efficiency of pre-made dishes, reduces water vapor residue, reduces processing time and scald risk, enhances the stability and sealing of the equipment, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222340497U_ABST
    Figure CN222340497U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of sterilization, in particular to high-temperature sterilization equipment for processing prefabricated vegetables, which comprises a high-temperature tank, a cooling component, a high-temperature sterilization component and a moving frame, one end of the high-temperature tank is connected with the cooling component and the high-temperature sterilization component, and one side of the back of the cooling component and one side of the back of the high-temperature sterilization component are connected with a limiting frame. A hollow basket is connected to the interior of the high-temperature tank, a moving frame is connected to the interior of the hollow basket, a PLC is connected to one side of the upper portion of the exterior of the high-temperature tank, supporting frames are connected to the two sides of the lower end of the high-temperature tank, and the cooling assembly is composed of a cooling pipe, a first water pump and a first control valve. The high-temperature sterilization assembly is composed of a high-temperature pipe, a second water pump and a second control valve, a sleeving rod is arranged in the middle of the interior of the hollow basket, a plurality of sets of sliding grooves and moving wheels are formed in the exterior of the moving frame, a connecting sleeve is arranged in the middle of the interior of the moving frame, and a plurality of sets of pulling plates are connected to the interior of the moving frame and the exterior of the connecting sleeve.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of sterilization, in particular to high-temperature sterilization equipment for processing pre-prepared dishes. Background Art

[0002] Pre-prepared dishes are mostly sterilized at high temperatures using hot water, which leaves a large amount of water vapor remaining in the pre-prepared dishes.

[0003] Therefore, it is necessary to design a high-temperature sterilization equipment for pre-prepared food processing to solve the problems in the above-mentioned background technology. Utility Model Content

[0004] The utility model aims to solve the problems in the prior art and proposes a high-temperature sterilization device for processing pre-prepared dishes.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A high-temperature sterilization device for processing pre-prepared dishes, comprising a high-temperature tank, a cooling component, a high-temperature sterilization component and a mobile frame, wherein one end of the high-temperature tank is connected to the cooling component and the high-temperature sterilization component, one side of the back of the cooling component and the high-temperature sterilization component is connected to a limiting frame, a hollow basket is connected inside the high-temperature tank, the hollow basket is connected inside the mobile frame, a PLC controller is connected to one side of the upper part of the outside of the high-temperature tank, and support frames are connected to both sides of the lower end of the high-temperature tank;

[0007] A motor is connected to the back side of the high-temperature tank away from the cooling component and the high-temperature sterilization component, a sealing cover is connected to the motor, a locking plate is provided near the sealing cover on the front side of the high-temperature tank, and a drain port is provided at the lower end of the high-temperature tank;

[0008] The cooling assembly is composed of a cooling pipe, a first water pump and a first control valve, and the cooling pipe is connected to the first water pump and the first control valve near the outside of the high-temperature tank;

[0009] The high temperature sterilization assembly is composed of a high temperature pipe, a second water pump and a second control valve, and the high temperature pipe is connected to the second water pump and the second control valve near the outside of the high temperature tank;

[0010] The upper end of the support frame is connected to a limiting sleeve;

[0011] The hollow basket is provided with multiple groups of supporting feet on the outside, multiple groups of limiting seats on the inside, and a sleeve connecting rod is provided in the middle of the hollow basket;

[0012] The outside of the moving frame is provided with a plurality of sliding grooves and moving wheels, the middle of the inside of the moving frame is provided with a connecting sleeve, and the inside of the moving frame and the outside of the connecting sleeve are connected with a plurality of pumping plates.

[0013] As a preferred solution of the utility model, a slide groove slidably connected to the moving wheel is provided inside the hollow basket, the sleeve rod and the connecting sleeve are connected by a sleeve connection, and the slide groove and the limiting seat are connected by a sleeve connection.

[0014] As a preferred solution of the utility model, the hollow basket, the movable frame and the drawer plate are all hollow structures.

[0015] As a preferred solution of the utility model, sliding grooves connected to the drawer plate are provided inside the movable frame and outside the connecting sleeve.

[0016] As a preferred solution of the utility model, the cooling pipe and the high-temperature pipe are both arranged in an S shape on the inner wall of the high-temperature tank, and the limiting frame and the cooling pipe and the high-temperature pipe are connected by clamping.

[0017] As a preferred solution of the utility model, the high temperature tank is arranged between the support frame and the limiting sleeve and is locked by bolts, and the support frame and the limiting sleeve are connected by bolts.

[0018] As a preferred solution of the utility model, the motor and the high-temperature tank are connected by bolts, the rotating shaft of the motor and the high-temperature tank are connected by bearings, the rotating shaft of the motor and the sealing cover are connected by spline fitting and limited and locked by bolts, the locking plate and the high-temperature tank are connected by a rotating seat, and the locking plate and the sealing cover are connected by snap-fitting and limited and locked by bolts.

[0019] In summary, the technical effects and advantages of the utility model are as follows: when the high-temperature sterilization equipment for processing pre-prepared dishes is used, the pre-prepared dishes are placed on the draw plate, and the mobile rack is sent into the hollow basket by a mobile vehicle, and the mobile rack and the hollow basket are limited and sleeved at multiple locations in the middle and on the outside, which improves the stability of the mobile rack when moving and reduces tipping. The overall structure is hollow and heated more evenly, and the high-temperature liquid is pumped into the high-temperature pipe by the second water pump, thereby performing high-temperature sterilization in the high-temperature tank, and then discharged after the set temperature and a certain time. After the sterilization is completed, the coolant can be pumped into the cooling pipe by the first water pump, so that the high-temperature tank is quickly cooled, and the sterilized pre-prepared dishes are convenient to take out, avoiding scalding, reducing the time required for processing, improving production efficiency, reducing the contact between the pre-prepared dishes and hot water, and reducing a large amount of water vapor residue. The sealing cover is driven by a motor to open and close, and is limited by a locking plate, which improves the stability of the sealing cover, and condensation can be removed and the internal and external air pressures can be balanced through the discharge port before opening. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is the overall structure diagram of the utility model;

[0021] Figure 2This is a combined structural diagram of the cooling component and the high-temperature sterilization component of the utility model;

[0022] Figure 3 This is the end face structure diagram of the high temperature tank of the utility model;

[0023] Figure 4 This is a structural diagram of the end face of the mobile rack of the utility model.

[0024] In the figure: 1. high temperature tank; 101. locking plate; 102. sealing cover; 103. motor; 104. drain port; 2. PLC controller; 3. cooling assembly; 301. cooling pipe; 302. first water pump; 303. first control valve; 4. high temperature sterilization assembly; 401. high temperature pipe; 402. second water pump; 403. second control valve; 5. limit frame; 6. support frame; 601. limit sleeve; 7. hollow basket; 701. support foot; 702. limit seat; 703. sleeve connecting rod; 8. moving frame; 801. slide groove; 802. drawer plate; 803. moving wheel; 804. connecting sleeve. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] Reference Figure 1-Figure 4A high-temperature sterilization device for processing pre-prepared dishes comprises a high-temperature tank 1, a cooling assembly 3, a high-temperature sterilization assembly 4 and a moving frame 8. The high-temperature tank 1 is connected to the cooling assembly 3 and the high-temperature sterilization assembly 4 at one end, and the cooling assembly 3 and the high-temperature sterilization assembly 4 are connected to a limiting frame 5 on one side of the back side. The high-temperature tank 1 is connected to a hollow basket 7, and the hollow basket 7 is connected to the moving frame 8. The upper side of the high-temperature tank 1 is connected to a PLC controller 2, and the lower ends of the high-temperature tank 1 are connected to support frames 6; the back side of the high-temperature tank 1 away from the cooling assembly 3 and the high-temperature sterilization assembly 4 is connected to a motor 103, and the motor 103 is connected to a sealing cover 102. A locking plate 101 is provided at the front of the high-temperature tank 1 near the sealing cover 102, and a drain port 104 is provided at the lower end of the high-temperature tank 1; the cooling assembly 3 is composed of a cooling pipe 301, a first A water pump 302 and a first control valve 303 are composed, and the cooling pipe 301 is connected to the first water pump 302 and the first control valve 303 near the outside of the high-temperature tank 1; the high-temperature sterilization component 4 is composed of a high-temperature tube 401, a second water pump 402 and a second control valve 403, and the high-temperature tube 401 is connected to the second water pump 402 and the second control valve 403 near the outside of the high-temperature tank 1; the upper end of the support frame 6 is connected to a limiting sleeve 601; a plurality of groups of supporting feet 701 are arranged on the outside of the hollow basket 7, a plurality of groups of limiting seats 702 are arranged inside the hollow basket 7, and a sleeve connecting rod 703 is arranged in the middle of the hollow basket 7; a plurality of groups of slide grooves 801 and moving wheels 803 are arranged on the outside of the moving frame 8, a connecting sleeve 804 is arranged in the middle of the inside of the moving frame 8, and a plurality of groups of pumping plates 802 are connected to the inside of the moving frame 8 and the outside of the connecting sleeve 804.

[0027] Reference Figure 1 , Figure 3 and Figure 4 The pre-prepared dishes are mostly sterilized at high temperatures by hot water, so that a large amount of water vapor remains in the pre-prepared dishes. A sliding groove is provided inside the hollow basket 7, which is slidably connected to the moving wheel 803. The sleeve rod 703 and the connecting sleeve 804 are connected by sleeve connection, and the sliding groove 801 and the limiting seat 702 are connected by sleeve connection. The hollow basket 7, the mobile frame 8 and the draw plate 802 are all hollow structures. The inside of the mobile frame 8 and the outside of the connecting sleeve 804 are provided with sliding grooves that are pulled and connected to the draw plate 802. When in use, the pre-prepared dishes are placed on the draw plate 802, and the mobile frame 8 is sent into the hollow basket 7 by a mobile vehicle. The mobile frame 8 and the hollow basket 7 are limitedly sleeved in multiple places in the middle and on the outside, which improves the stability of the mobile frame 8 when moving and reduces tipping. The overall structure is hollow and the heating is more uniform.

[0028] Reference Figure 1 , Figure 2 and Figure 3The cooling pipe 301 and the high-temperature pipe 401 are both S-shaped and arranged on the inner wall of the high-temperature tank 1. The limiting frame 5 and the cooling pipe 301 and the high-temperature pipe 401 are connected by a clamping connection. When in use, the high-temperature liquid is pumped into the high-temperature pipe 401 through the second water pump 402, so as to sterilize the high-temperature tank 1 at high temperature, and then discharged after the set temperature and a certain time. After the sterilization is completed, the coolant can be pumped into the cooling pipe 301 through the first water pump 302, so that the high-temperature tank 1 is cooled quickly, which is convenient for taking out the sterilized pre-prepared dishes, avoiding scalding, reducing the time required for processing, improving production efficiency, reducing the contact between the pre-prepared dishes and hot water, and reducing a large amount of water vapor residue.

[0029] Reference Figure 1 The high temperature tank 1 is arranged between the support frame 6 and the limit sleeve 601 and is locked by bolts, the support frame 6 and the limit sleeve 601 are connected by bolts, the motor 103 and the high temperature tank 1 are connected by bolts, the rotating shaft of the motor 103 and the high temperature tank 1 are connected by a bearing, the rotating shaft of the motor 103 and the sealing cover 102 are connected by spline matching and locked by bolts, the locking plate 101 and the high temperature tank 1 are connected by a rotating seat, the locking plate 101 and the sealing cover 102 are connected by a snap connection and locked by bolts, the sealing cover 102 is opened and closed by the motor 103, and is limited by the locking plate 101, which improves the stability of the sealing cover 102, and the condensation can be removed and the internal and external air pressures can be balanced through the drain port 104 before opening.

[0030] Working principle: the hollow basket 7 of the high-temperature sterilization equipment for pre-prepared food processing is provided with a slide groove that is slidably connected to the moving wheel 803, the sleeve rod 703 and the connecting sleeve 804 are connected by sleeve connection, the slide groove 801 and the limit seat 702 are connected by sleeve connection, the hollow basket 7, the moving frame 8 and the draw plate 802 are all hollow structures, and the inside of the moving frame 8 and the outside of the connecting sleeve 804 are provided with a slide groove that is drawably connected to the draw plate 802. When in use, the pre-prepared food is placed on the draw plate 802, the moving frame 8 is sent into the hollow basket 7 by the moving vehicle, and the moving frame 8 is moved to the hollow basket 7. The movable frame 8 and the hollow basket 7 are limitedly connected at multiple locations in the middle and on the outside, which improves the stability of the movable frame 8 when moving and reduces tipping. The overall hollow structure is more evenly heated. The cooling pipe 301 and the high-temperature pipe 401 are both S-shaped and arranged on the inner wall of the high-temperature tank 1. The limit frame 5 and the cooling pipe 301 and the high-temperature pipe 401 are connected by a clamping connection. When in use, the high-temperature liquid is pumped into the high-temperature pipe 401 through the second water pump 402, so as to sterilize the high-temperature tank 1 at high temperature, and then discharged after a set temperature and a certain time. After the sterilization is completed, the coolant can be pumped into the cooling pipe 301 through the first water pump 302, so that the high-temperature tank 1 can be cooled quickly, which makes it convenient to take out the sterilized pre-prepared dishes, avoids scalding, reduces the time required for processing, improves production efficiency, reduces the contact between the pre-prepared dishes and hot water, and reduces a large amount of water vapor residue. The high-temperature tank 1 is arranged between the support frame 6 and the limit sleeve 601 and is locked by bolts. The support frame 6 and the limit sleeve 601 are connected by bolts, and the motor 103 and the high-temperature tank 1 are connected by bolts. The motor 103 The rotating shaft and the high-temperature tank 1 are connected by a bearing, the rotating shaft of the motor 103 and the sealing cover 102 are connected by spline fitting and locked by bolts, the locking plate 101 and the high-temperature tank 1 are connected by a rotating seat, the locking plate 101 and the sealing cover 102 are connected by snap-fitting and locked by bolts, the sealing cover 102 is opened and closed by the motor 103, and is limited by the locking plate 101, which improves the stability of the sealing cover 102, and condensation can be removed and the internal and external air pressures can be balanced through the drain port 104 before opening.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-temperature sterilization device for processing prepared dishes, comprising a high-temperature tank (1), a cooling component (3), a high-temperature sterilization component (4) and a movable frame (8), characterized in that: One end of the high-temperature tank (1) is connected to a cooling component (3) and a high-temperature sterilization component (4); one side of the back of the cooling component (3) and the high-temperature sterilization component (4) is connected to a limiting frame (5); the interior of the high-temperature tank (1) is connected to a hollow basket (7); the interior of the hollow basket (7) is connected to a moving frame (8); the upper side of the exterior of the high-temperature tank (1) is connected to a PLC controller (2); and both sides of the lower end of the high-temperature tank (1) are connected to support frames (6); A motor (103) is connected to the back side of the high-temperature tank (1) away from the cooling component (3) and the high-temperature sterilization component (4); a sealing cover (102) is connected to the motor (103); a locking plate (101) is provided on the front side of the high-temperature tank (1) near the sealing cover (102); and a liquid discharge port (104) is provided at the lower end of the high-temperature tank (1); The cooling assembly (3) is composed of a cooling pipe (301), a first water pump (302) and a first control valve (303), and the cooling pipe (301) is connected to the first water pump (302) and the first control valve (303) near the outside of the high-temperature tank (1); The high-temperature sterilization component (4) is composed of a high-temperature pipe (401), a second water pump (402) and a second control valve (403), and the high-temperature pipe (401) is connected to the second water pump (402) and the second control valve (403) near the outside of the high-temperature tank (1); The upper end of the support frame (6) is connected to a limiting sleeve (601); The hollow basket (7) is provided with a plurality of groups of supporting feet (701) on the outside, the hollow basket (7) is provided with a plurality of groups of limiting seats (702) on the inside, and a sleeve connecting rod (703) is provided in the middle of the hollow basket (7); The movable frame (8) is provided with a plurality of groups of slide grooves (801) and movable wheels (803) on the outside, a connecting sleeve (804) is provided in the middle of the movable frame (8), and a plurality of groups of draw plates (802) are connected to the inside of the movable frame (8) and the outside of the connecting sleeve (804).

2. The high temperature sterilization equipment for pre-prepared food processing according to claim 1, characterized in that: A sliding groove slidably connected to the moving wheel (803) is provided inside the hollow basket (7); the sleeve rod (703) and the connecting sleeve (804) are connected via a sleeve connection; and the sliding groove (801) and the limiting seat (702) are connected via a sleeve connection.

3. The high temperature sterilization equipment for pre-prepared food processing according to claim 1 is characterized in that: The hollow basket (7), the movable frame (8) and the drawer plate (802) are all hollow structures.

4. The high temperature sterilization equipment for pre-prepared food processing according to claim 1, characterized in that: The interior of the movable frame (8) and the exterior of the connecting sleeve (804) are both provided with sliding grooves that are drawably connected to the draw plate (802).

5. The high temperature sterilization equipment for pre-prepared food processing according to claim 1 is characterized in that: The cooling pipe (301) and the high-temperature pipe (401) are both arranged in an S shape on the inner wall of the high-temperature tank (1), and the limiting frame (5) and the cooling pipe (301) and the high-temperature pipe (401) are connected by clamping.

6. The high temperature sterilization equipment for pre-prepared food processing according to claim 1, characterized in that: The high-temperature tank (1) is arranged between the support frame (6) and the limiting sleeve (601) and is locked by means of bolts; the support frame (6) and the limiting sleeve (601) are connected by means of bolts.

7. The high temperature sterilization equipment for pre-prepared food processing according to claim 1, characterized in that: The motor (103) and the high-temperature tank (1) are connected via bolts, the rotating shaft of the motor (103) and the high-temperature tank (1) are connected via bearings, the rotating shaft of the motor (103) and the sealing cover (102) are connected via spline fitting and are locked by bolts, the locking plate (101) and the high-temperature tank (1) are connected via a rotating seat, and the locking plate (101) and the sealing cover (102) are connected via a snap connection and are locked by bolts.

Citation Information

Cited By

  • High-temperature sterilization equipment for processing prefabricated vegetables

    CN224268237U