Automatic bar screen machine

By using nozzles in the automatic grille decontamination machine to automatically clean the grille, the safety risks and inefficiency caused by manual cleaning are solved, and a safe, reliable and efficient cleaning process is achieved.

CN222342196UActive Publication Date: 2025-01-14GAC TOYOTA MOTOR
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Patent Information

Application Number
CN202421024491.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-01-14
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The problems of low safety and reliability of the operators and low operating efficiency during the cleaning of existing automatic grilles are mainly due to the risk of mechanical roll clamps and falls caused by manual cleaning.

Method used

An automatic grille decontamination machine is designed, including the body, grille and cleaning components. The grille is suspended on one side of the base, and a water supply pipeline and multiple nozzles are provided on the baffle, and the grille is connected through the nozzle. The rake teeth on the top are cleaned by spraying, the nozzle spacing is set to ensure thorough cleaning, the baffle prevents mechanical roll clamping, and the controller automatically controls the spraying.

Benefits of technology

Automatic cleaning is achieved, operating efficiency is improved, safety accidents are reduced, safety and reliability are improved, and risks brought about by manual cleaning are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic bar screen machine, relates to cleaning equipment technical field, the automatic bar screen machine includes machine body, grating and cleaning subassembly, machine body includes base and frame, the frame is used for being installed beside the pool to be cleaned, the water inlet end is inserted under the water level of pool to be cleaned, the dirt collecting end is exposed out of the pool to be cleaned, and the cleaning subassembly is installed on the base. The base is obliquely arranged upwards from the water inlet end to the dirt collecting end, and a collecting box is arranged at the position, corresponding to the dirt collecting end, of the rack; the grating is arranged on the side, away from the collecting box, of the base. The cleaning assembly comprises a baffle, a water supply pipeline and a plurality of nozzles, the baffle is connected with the rack and suspended on the side, away from the base, of the grating, the water supply pipeline is arranged on the side, facing the grating, of the baffle, and the nozzles are arranged on the baffle at intervals and all communicate with the water supply pipeline. Through the cooperation of the baffle, the water supply pipeline and the nozzles, the automatic cleaning of the grating is realized, the cleaning operation efficiency is improved, and the risk that personnel fall or are rolled and clamped by the grating is also avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to an automatic grille dirt remover. Background Art

[0002] The automatic screen machine is one of the sewage treatment process equipment. It is installed at the water inlet of the domestic sewage regulating tank to filter out residual foreign matter in the domestic sewage and ensure that the subsequent process equipment (water pumps, pipes, etc.) are not blocked by foreign matter.

[0003] During the operation of the screen machine, foreign matter may adhere to the screen and need to be cleaned regularly. At present, the factory cleans the automatic screen machine manually, that is, the operator climbs onto the sewage regulating tank and manually flushes and cleans the screen. However, manual cleaning will lead to the risk of the operator being clamped by the machine and the risk of the operator falling during the operation, resulting in a high risk factor for the operator to perform cleaning operations, low safety and reliability, and low efficiency of manual cleaning operations, and a lot of working hours. Utility Model Content

[0004] The main purpose of the utility model is to provide an automatic grille dirt remover, aiming to solve the problems of low safety reliability and low operating efficiency when operators perform cleaning operations during the cleaning process of the automatic grille machine in the prior art.

[0005] To achieve the above purpose, the automatic grille dirt remover proposed by the utility model comprises:

[0006] The machine body comprises a base and a frame, the frame is used to be installed beside the pool to be cleaned, the base is installed on the frame and is used to be placed in the pool to be cleaned, the two ends of the base along its extension direction are respectively a water inlet end and a sewage collecting end, the water inlet end is inserted under the water surface of the pool to be cleaned, the sewage collecting end is exposed in the pool to be cleaned, the base is arranged upwardly and inclined from the water inlet end to the sewage collecting end, and the frame is provided with a collection box at a position corresponding to the sewage collecting end;

[0007] A grille, the grille is arranged on a side of the base away from the collecting box, the grille comprises multiple layers of rake teeth arranged in sequence along the extension direction of the base, and the grille can perform a rotational motion along the extension direction of the base when driven by a driving device;

[0008] A cleaning component, the cleaning component includes a baffle, a water supply pipeline and a plurality of nozzles, the baffle is connected to the frame and suspended on the side of the grille away from the base, the water supply pipeline is arranged on the side of the baffle facing the grille, the plurality of nozzles are arranged on the baffle at intervals and are all connected to the water supply pipeline, and the nozzles are used to spray water onto the grille.

[0009] In one embodiment, two ends of the baffle are respectively a connecting end and an extending end, the connecting end is connected to the frame, the extending end extends along an extending direction of the base, and the baffle is arranged parallel to the base.

[0010] In one embodiment, the baffle is provided with rows of nozzles arranged at intervals, and multiple rows of nozzle rows are arranged at intervals along the extension direction of the baffle, each of the nozzle rows includes a plurality of nozzles, and the plurality of nozzles in any one of the nozzle rows are arranged at intervals along a direction perpendicular to the extension direction of the baffle, and the nozzles in any two adjacent rows of nozzle rows are staggered.

[0011] In one embodiment, a portion of the grille exposed to the water surface forms a spraying area, the baffle completely shields the spraying area, and the plurality of nozzles are arranged corresponding to the spraying area.

[0012] In one embodiment, each of the nozzles is a fan-shaped nozzle.

[0013] In one embodiment, the baffle is a transparent baffle.

[0014] In one embodiment, a water inlet valve is further provided at the water inlet of the water supply pipeline, and the water inlet valve is used to control the opening and closing of the water inlet.

[0015] In one embodiment, the water inlet valve is a solenoid valve, and the cleaning component further includes a controller, which is electrically connected to the water inlet valve and is used to control the opening and closing of the water inlet valve.

[0016] In one embodiment, a collecting pipeline is connected between the sewage collecting end and the collecting box, and a collecting bucket is provided at one end of the collecting pipeline close to the sewage collecting end, with the large end of the collecting bucket facing the sewage collecting end and the small end facing the collecting pipeline.

[0017] In one embodiment, a bending portion is provided at one end of the collecting pipe close to the collecting box, and the bending portion is arranged to be inclined downward from the collecting pipe in a direction away from the pool to be cleaned.

[0018] The technical solution of the utility model is to suspend a baffle on the side of the grille away from the base, and set a water supply pipeline and multiple nozzles on the baffle, so that water is sprayed on the rake teeth on the grille through the nozzles to wash away residual foreign matter on the rake teeth. The spraying area of ​​the multiple nozzles arranged at intervals is large, and there are no dead corners, so that cleaning is more thorough. Through the above-mentioned arrangement, on the one hand, water can be sprayed automatically without manual cleaning, thereby improving the cleaning efficiency and avoiding the risk of people falling. On the other hand, the baffle is also blocked in front of the rake teeth, so that the operating personnel will not be clamped by the machine, reducing the incidence of safety accidents and improving safety and reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0020] Figure 1 A structural schematic diagram of an embodiment of an automatic grille dirt remover provided by the utility model;

[0021] Figure 2 A schematic structural diagram of a cleaning assembly of an automatic grille dirt remover according to an embodiment of the present invention.

[0022] Description of Figure Numbers:

[0023] 100. Automatic grille dirt remover; 1. Machine body; 11. Base; 111. Water inlet end; 112. Dirt collecting end; 12. Frame; 13. Collecting box; 14. Collecting pipeline; 15. Collecting bucket; 16. Bending part; 2. Grille; 21. Rake teeth; 3. Cleaning assembly; 31. Baffle; 32. Water supply pipeline; 33. Nozzle.

[0024] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0027] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0028] During the operation of the screen machine, foreign matter may adhere to the screen and need to be cleaned regularly. At present, the factory cleans the automatic screen machine manually, that is, the operator climbs onto the sewage regulating tank and manually flushes the screen. However, manual cleaning will lead to the risk of the operator being clamped by the machine and the risk of the operator falling during the operation, resulting in a high risk factor for the operator. At the same time, the manual cleaning operation is inefficient and consumes a lot of working time.

[0029] In order to solve the above problems, the utility model proposes an automatic grille 2 dirt remover, please combine Figure 1 and Figure 2 The automatic grille 2 dirt remover comprises a body 1, a grille 2 and a cleaning assembly 3. The body 1 comprises a base 11 and a frame 12. The frame 12 is used to be installed beside the water pool to be cleaned. The base 11 is installed on the frame 12 and is used to be placed in the water pool to be cleaned. The two ends of the base 11 along its extension direction are respectively a water inlet end 111 and a dirt collecting end 112. The water inlet end 111 is inserted under the water surface of the water pool to be cleaned, and the dirt collecting end 112 is exposed in the water pool to be cleaned. The base 11 is arranged to be inclined upward from the water inlet end 111 to the dirt collecting end 112. A collection box 13 is arranged at a position of the frame 12 corresponding to the dirt collecting end 112. The grille 2 is arranged on the side of the base 11 away from the collecting box 13, and the grille 2 includes a plurality of rake teeth 21 arranged in sequence along the extension direction of the base 11. The grille 2 can rotate along the extension direction of the base 11 when driven by the driving device; the cleaning component 3 includes a baffle 31, a water supply pipeline 32 and a plurality of nozzles 33. The baffle 31 is connected to the frame 12 and suspended on the side of the grille 2 away from the base 11. The water supply pipeline 32 is arranged on the side of the baffle 31 facing the grille 2. A plurality of nozzles 33 are arranged at intervals on the baffle 31 and are all connected to the water supply pipeline 32. The nozzles 33 are used to spray water onto the grille 2.

[0030] The technical solution of the utility model is to suspend a baffle 31 on the side of the grille 2 away from the base 11, and set a water supply pipeline 32 and a plurality of nozzles 33 on the baffle 31, so that water is sprayed on the rake teeth 21 on the grille 2 through the nozzles 33 to wash away the residual foreign matter on the rake teeth 21. The spraying area of ​​the plurality of nozzles 33 arranged at intervals is large, and there are no dead corners, so that the cleaning is more thorough. Through the above-mentioned arrangement, on the one hand, water can be sprayed automatically without manual cleaning, thereby improving the cleaning efficiency and avoiding the risk of personnel falling. On the other hand, the baffle 31 is also blocked in front of the rake teeth 21, so that the operator will not be clamped by the machine, thereby reducing the incidence of safety accidents and improving safety reliability.

[0031] In one embodiment, the two ends of the baffle 31 are a connecting end and an extending end, respectively, the connecting end is connected to the frame 12, the extending end extends along the extending direction of the base 11, and the baffle 31 is arranged parallel to the base. The baffle 31 is arranged parallel to the base, so that the baffle 31 and the grille 2 located on the base are also arranged parallel, ensuring that the baffle 31 can fully cover the grille 2, further reducing the possibility of the operator being caught by the grille 2, and improving safety.

[0032] In one embodiment, the baffle 31 is provided with nozzle rows arranged at intervals, and the multiple rows of nozzle rows are arranged at intervals along the extension direction of the baffle 31. Each nozzle row includes multiple nozzles 33. The multiple nozzles 33 in any nozzle row are arranged at intervals along the direction perpendicular to the extension direction of the baffle 31, and the nozzles 33 in any two adjacent rows of nozzle rows are staggered. Through the multiple rows of staggered nozzles 33, the spraying area of ​​the nozzles 33 is further increased, thereby increasing the cleaning area of ​​the grille 2 and making the cleaning more thorough.

[0033] Furthermore, the part of the grille 2 exposed to the water surface forms a spraying area, the baffle 31 completely blocks the spraying area, and the multiple nozzles 33 are arranged corresponding to the spraying area. The baffle 31 only blocks the part of the grille 2 exposed to the water surface, which can save costs and simplify the structure, and can also avoid corrosion and damage of the baffle 31 under the water surface, thereby extending the service life of the baffle 31.

[0034] Specifically, each nozzle 33 is a fan-shaped nozzle 33. The mist sprayed by the fan-shaped nozzle 33 is in a straight line shape, and the spray is uniform and has a strong impact force, which is most suitable for the cleaning industry. The straight-line mist of the fan-shaped nozzle 33 has the greatest impact force in the middle section and slightly weaker impact force at both ends. According to this feature of the fan-shaped nozzle 33, a reasonable overlapping arrangement between adjacent sprays of multiple nozzles 33 can obtain a uniform spray effect on the entire spray section, so that the impact force of the entire spray area can be uniform.

[0035] Optionally, the water pressure of the nozzle 33 is 0.4 MPa to 0.5 MPa, preferably 0.45 MPa. The water pressure within this range can save water and cost while ensuring the cleaning effect on the grille 2.

[0036] In one embodiment, the baffle 31 is a transparent baffle 31. Setting the baffle 31 as a transparent baffle 31 facilitates operators to observe the state of the grille 2 behind the baffle 31 and adjust the water pressure or other settings of the nozzle 33 in time according to the state of the grille 2.

[0037] In one embodiment, a water inlet valve is further provided at the water inlet of the water supply pipeline 32, and the water inlet valve is used to control the on-off of the water inlet. The on-off of the water inlet is controlled by the water inlet valve, thereby controlling the start and stop of the nozzle 33. When the cleaning demand is low, the nozzle 33 can be stopped from spraying water to reduce water consumption.

[0038] Furthermore, the water inlet valve is a solenoid valve, and the cleaning component 3 also includes a controller, which is electrically connected to the water inlet valve and is used to control the opening and closing of the water inlet valve. Compared with manual control, controlling the opening and closing of the water inlet through the solenoid valve and the controller is more convenient and safer, and further reduces the incidence of safety accidents.

[0039] Specifically, a first preset time and a second preset time are set in the controller, so that after every first preset time, the controller controls the water inlet valve to open and spray water, and the spraying continues for a second time, thereby further saving water.

[0040] In one embodiment, a collecting pipeline 14 is connected between the sewage collecting end 112 and the collecting box 13, and a collecting bucket 15 is provided at one end of the collecting pipeline 14 close to the sewage collecting end 112, with the large end of the collecting bucket 15 facing the sewage collecting end 112 and the small end facing the collecting pipeline 14. The collecting bucket 15 guides the garbage and foreign matter collected by the grille 2 into the collecting pipeline 14, and while guiding, the initial velocity of the garbage and foreign matter can be reduced, so as to avoid excessive impact force damaging the collecting pipeline 14, and the foreign matter can be evenly diverted.

[0041] Furthermore, a bending portion 16 is provided at one end of the collection pipe 14 near the collection box 13, and the bending portion 16 is arranged downwardly from the collection pipe 14 in a direction away from the pool to be cleaned. The arrangement of the bending portion 16 reduces the speed at which garbage and foreign matter enter the collection box 13, avoids excessive impact force to damage the collection box 13, and prolongs the service life of the collection box 13.

[0042] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. An automatic grille decontamination machine, characterized in that: include: The machine body comprises a base and a frame, the frame is used to be installed beside the pool to be cleaned, the base is installed on the frame and is used to be placed in the pool to be cleaned, the two ends of the base along its extension direction are respectively a water inlet end and a sewage collecting end, the water inlet end is inserted under the water surface of the pool to be cleaned, the sewage collecting end is exposed in the pool to be cleaned, the base is arranged upwardly and inclined from the water inlet end to the sewage collecting end, and the frame is provided with a collection box at a position corresponding to the sewage collecting end; A grille, the grille is arranged on a side of the base away from the collecting box, the grille comprises multiple layers of rake teeth arranged in sequence along the extension direction of the base, and the grille can perform a rotational motion along the extension direction of the base when driven by a driving device; A cleaning component, the cleaning component includes a baffle, a water supply pipeline and a plurality of nozzles, the baffle is connected to the frame and suspended on the side of the grille away from the base, the water supply pipeline is arranged on the side of the baffle facing the grille, the plurality of nozzles are arranged on the baffle at intervals and are all connected to the water supply pipeline, and the nozzles are used to spray water onto the grille.

2. The automatic grille dirt remover according to claim 1, characterized in that: The two ends of the baffle are respectively a connecting end and an extending end, the connecting end is connected to the frame, the extending end extends along the extending direction of the base, and the baffle is arranged parallel to the base.

3. The automatic grille dirt remover according to claim 1, characterized in that: The baffle plate is provided with rows of nozzles arranged at intervals, and multiple rows of nozzle rows are arranged at intervals along the extension direction of the baffle plate. Each of the nozzle rows includes multiple nozzles. Multiple nozzles in any one of the nozzle rows are arranged at intervals along a direction perpendicular to the extension direction of the baffle plate, and the nozzles in any two adjacent rows of nozzle rows are staggered.

4. The automatic grille dirt remover according to claim 1, characterized in that: The portion of the grille exposed on the water surface forms a spraying area, the baffle completely shields the spraying area, and the plurality of nozzles are arranged corresponding to the spraying area.

5. The automatic grille dirt remover according to claim 1, characterized in that: Each of the nozzles is a fan-shaped nozzle.

6. The automatic grille dirt remover according to any one of claims 1 to 5, characterized in that: The baffle is a transparent baffle.

7. The automatic grille dirt remover according to any one of claims 1 to 5, characterized in that: A water inlet valve is also provided at the water inlet of the water supply pipeline, and the water inlet valve is used to control the on-off of the water inlet.

8. The automatic grille dirt remover according to claim 7, characterized in that: The water inlet valve is a solenoid valve, and the cleaning component further comprises a controller, which is electrically connected to the water inlet valve and is used to control the opening and closing of the water inlet valve.

9. The automatic grille dirt remover according to any one of claims 1 to 5, characterized in that: A collecting pipeline is connected between the sewage collecting end and the collecting box. A collecting bucket is arranged at one end of the collecting pipeline close to the sewage collecting end. The large end of the collecting bucket faces the sewage collecting end, and the small end faces the collecting pipeline.

10. The automatic grille dirt remover according to claim 9, characterized in that: A bending portion is provided at one end of the collecting pipeline close to the collecting box, and the bending portion is arranged obliquely downward from the collecting pipeline in a direction away from the water pool to be cleaned.