Mixing device for carbon powder processing

By designing a mixing device for toner processing and using the combination of a motor-driven mixing rack and spiral blades, the problem that traditional equipment cannot effectively mix different heights of toner, achieving uniform mixing and complete release of toner, and improving mixing efficiency.

CN222342552UActive Publication Date: 2025-01-14HUBEI DEJIAN TECH CO LTD
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Patent Information

Application Number
CN202421031663.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-14
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

Traditional toner mixing equipment cannot effectively mix different heights of toner, resulting in insufficient mixing uniformity.

Method used

A mixing device for toner processing is designed, including a mixing barrel, a first motor, a stirring rack, a second motor, a planetary gear mechanism and a spiral blade. The mixing rack is driven by a first motor to mix in the same layer, and the second motor drives the spiral. The blades rotate and rotate, increasing the toner at different depths, and combining with arc-shaped scrapers to achieve uniform mixing and complete release of the toner.

Benefits of technology

It effectively solves the problem of insufficient mixing uniformity of toner at different heights, realizes uniform mixing and complete release of toner, and improves mixing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carbon powder processing and mixing, in particular to a mixing device for carbon powder processing, which comprises a mixing barrel and an upper cover, a first motor is mounted at the bottom end of the mixing barrel, a stirring frame is mounted at the output end of the mixing barrel, and two arc-shaped scrapers are mounted at the output end of the first motor close to the bottom surface of the mixing barrel. Compared with the prior art, the carbon powder mixing device has the advantages that the mixing barrel, the first motor and the stirring frame are arranged, the first motor is powered on to operate to drive the stirring frame to mix carbon powder in the mixing barrel on the same layer, the second motor, the inner gear ring, the three gears and the three spiral blades are arranged, the three gears are meshed with the inner gear ring, and then a planetary gear mechanism is formed; the second motor is powered on to operate, three spiral blades are driven to revolve and rotate in the mixing barrel, meanwhile, carbon powder of different depths is lifted upwards, meanwhile, a stirring frame is matched, the carbon powder can be evenly mixed, and therefore the problems existing in the prior art are effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon powder processing and mixing, in particular to a mixing device for carbon powder processing. Background Art

[0002] Toner, also known as carbon powder, is a powdered substance used in laser printers to form images on paper and is an indispensable part of using laser printers. Currently, there are more and more printers on the market and the demand for toner is also increasing. In response to different needs, toner production is developing towards refinement, colorization and high speed.

[0003] When toner is processed, a mixing device is needed to mix it evenly. Traditional mixing equipment generally adopts a stirring rod structure. Since the installation position of the stirring rod in the stirring equipment is fixed, it can only stir and mix toner at the same height, and toner at different heights cannot be stirred and mixed well, which has a certain impact on the uniformity of toner mixing. Based on this, a mixing device for toner processing is proposed to solve the above problem. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a mixing device for carbon powder processing, which effectively solves the shortcomings of the prior art.

[0005] In order to achieve the above-mentioned purpose, an embodiment of the utility model on one hand provides a mixing device for carbon powder processing, including a mixing barrel and an upper cover, a first motor is installed at the bottom end of the mixing barrel, and a stirring frame is installed at its output end, two arc-shaped scrapers are installed at the output end of the first motor near the bottom surface of the mixing barrel, a cross mounting frame is installed at the bottom end of the inner wall of the mixing barrel, and a second motor is installed in the middle of its top surface, a fixed frame is installed at the output end of the second motor, three spiral blades that can rotate in a circle are installed at the edge of the fixed frame, gears are installed at the top ends of the three spiral blades, and an inner gear ring is installed at the edge of the bottom surface of the cross mounting frame, which are respectively meshed with the three gears.

[0006] Preferably, any of the above schemes is that a control valve and a discharge pipe are installed at the bottom end of the outer wall of the mixing barrel, and the discharge pipe is placed tilted downward. By using this scheme, it is convenient to control the release of carbon powder. At the same time, the discharge pipe is placed tilted downward, which is convenient for guiding the carbon powder and convenient for docking with an external container to complete the mixing process of the carbon powder.

[0007] Preferably, any of the above schemes is provided with a feed pipe placed tilted upward on one side of the top surface of the upper cover, and the top end of the feed pipe is trumpet-shaped. By using this scheme, the top end of the feed pipe can be made larger, thereby making it convenient for the user to pour carbon powder into the feed pipe and add carbon powder to the interior of the mixing barrel.

[0008] Preferably, any of the above schemes is that a rotatable closing cover is installed at the top of the feed tube, an operating handle is installed on the top surface of the closing cover, and a sealing strip is installed at the edge of the bottom surface of the closing cover. The top of the closing cover in this scheme rotates relative to the top of the feed tube through a hinge, and the operating handle provides a holding position for the user to lift the closing cover. The sealing strip is easy to contact with the inner wall of the feed tube, so that when the carbon powder is mixed, the top of the feed tube and the closing cover are sealed to prevent the carbon powder smoke from escaping.

[0009] Preferably, any of the above schemes is that the edge of the cross mounting frame is installed on the top of the inner wall of the mixing barrel by bolts. By using this scheme, the cross mounting frame can be stably installed at the top position of the inner wall of the mixing barrel, thereby providing an installation position for the second motor and the inner gear ring. Gears are installed on the top of the three spiral blades, and the three gears and the inner gear ring are combined into a planetary gear mechanism, which makes it easier for the three spiral blades to revolve and rotate, thereby facilitating the lifting of the carbon powder on the bottom layer toward each other, and at the same time cooperating with the rotation of the stirring frame to facilitate uniform mixing of the carbon powder.

[0010] Preferably, any of the above schemes leaves a gap between the edges of the three spiral blades and the inner walls of the stirring rack and the mixing barrel. By using this scheme, a safe distance is left between the three spiral blades and the inside of the stirring rack and the mixing barrel to avoid motion interference among the three.

[0011] The utility model has the following advantages:

[0012] 1. The mixing device for carbon powder processing is provided with a mixing barrel, a first motor and a stirring frame. The first motor is powered on to drive the stirring frame to mix the carbon powder inside the mixing barrel in the same layer. A second motor, an inner gear ring, three gears and three spiral blades are provided, wherein the three gears are meshed with the inner gear ring to form a planetary gear mechanism. The second motor is powered on to drive the three spiral blades to revolve and rotate inside the mixing barrel, and carbon powder of different depths is lifted upward. At the same time, the stirring frame is cooperated to facilitate uniform mixing of the carbon powder, thereby effectively solving the problems existing in the prior art.

[0013] 2. The mixing device for carbon powder processing is provided with a first motor and two arc-shaped scrapers. The first motor rotates forward to facilitate scraping and mixing the carbon powder. The first motor rotates reversely to facilitate driving the two arc-shaped scrapers to rotate. When the carbon powder is released later, the carbon powder in the middle of the bottom surface of the mixing barrel is scraped toward the position of the control valve to facilitate complete release of the carbon powder. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the cutaway structure of the utility model as a whole;

[0016] Figure 3 It is a schematic diagram of the internal structure of the utility model as a whole;

[0017] Figure 4 This is a schematic diagram of the structure of the cross mounting frame of the utility model;

[0018] Figure 5 This is a schematic diagram of the upper cover structure of the utility model;

[0019] Figure 6 It is a schematic diagram of the structure of the closing cover of the utility model.

[0020] In the figure: 1-mixing barrel, 2-control valve, 3-first motor, 4-operating handle, 5-closing cover, 6-feeding pipe, 7-upper cover, 8-second motor, 9-inner gear ring, 10-gear, 11-spiral blade, 12-arc scraper, 13-stirring frame, 14-fixed frame, 15-cross mounting frame, 16-sealing strip. DETAILED DESCRIPTION

[0021] The present invention is further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.

[0022] like Figures 1 to 6 As shown, a mixing device for carbon powder processing comprises a mixing barrel 1 and an upper cover 7. A first motor 3 is installed at the bottom end of the mixing barrel 1. The output end of the first motor 3 is vertically upward, and a stirring frame 13 is installed at the output end. Two arc scrapers 12 are installed at the output end of the first motor 3 near the bottom surface of the mixing barrel 1. A gap is left between the ends of the two arc scrapers 12 that are away from each other and the inner wall of the mixing barrel 1. A cross mounting frame 15 is installed at the bottom end of the inner wall of the mixing barrel 1. An arc support bar is arranged at the edge of the cross mounting frame 15. A second motor 8 is installed in the middle of its top surface, a fixing frame 14 is installed at the output end of the second motor 8, three spiral blades 11 that can rotate in a circle are installed at the edge of the fixing frame 14, gears 10 are installed at the top of the three spiral blades 11, an inner gear ring 9 is installed at the edge of the bottom surface of the cross mounting frame 15, which are respectively meshed with the three gears 10, and the inner gear ring 9 is fixedly connected to the arc-shaped support strip at the edge of the cross mounting frame 15, which is used to stabilize the position of the inner gear ring 9 so that its axis is collinear with the axis of the mixing barrel 1.

[0023] A control valve 2 and a discharge pipe are installed at the bottom end of the outer wall of the mixing barrel 1. The discharge pipe is placed tilted downward. As an optional technical solution of the utility model, it is convenient to control the release of carbon powder. At the same time, the discharge pipe is placed tilted downward to facilitate the diversion of carbon powder and to facilitate docking and connection with an external container to complete the mixing process of carbon powder.

[0024] A feed pipe 6 is installed on one side of the top surface of the upper cover 7, which is placed tilted upward. The top of the feed pipe 6 is trumpet-shaped. As an optional technical solution of the utility model, this makes it easier for the top of the feed pipe 6 to have a larger size, thereby making it convenient for the user to pour carbon powder into the feed pipe 6 and add carbon powder to the interior of the mixing barrel 1.

[0025] A rotatable closing cover 5 is installed at the top of the feed pipe 6, an operating handle 4 is installed on the top surface of the closing cover 5, and a sealing strip 16 is installed at the edge of the bottom surface of the closing cover 5. As an optional technical solution of the utility model, the top of the closing cover 5 is relatively rotated with the top of the feed pipe 6 through a hinge, and the operating handle 4 is convenient for providing a holding position for the user to lift the closing cover 5, and the sealing strip 16 is convenient for contacting the inner wall of the feed pipe 6, and then when the carbon powder is mixed, the top of the feed pipe 6 and the closing cover 5 are sealed to prevent the carbon powder smoke from escaping.

[0026] The edge of the cross mounting frame 15 is installed on the top of the inner wall of the mixing barrel 1 by bolts. As an optional technical solution of the utility model, this facilitates the cross mounting frame 15 to be stably installed on the top position of the inner wall of the mixing barrel 1, thereby providing an installation position for the second motor 8 and the inner gear ring 9. Gears 10 are installed on the top of the three spiral blades 11. The three gears 10 and the inner gear ring 9 are combined into a planetary gear mechanism, which facilitates the three spiral blades 11 to revolve and rotate, thereby facilitating the lifting of the carbon powder on the bottom layer toward each other, and at the same time, cooperating with the rotation of the stirring frame 13, facilitating the uniform mixing of the carbon powder.

[0027] There is a gap between the edges of the three spiral blades 11 and the inner wall of the stirring frame 13 and the mixing barrel 1. As an optional technical solution of the utility model, this makes it easy to leave a safe distance between the three spiral blades 11, the stirring frame 13 and the inside of the mixing barrel 1 to avoid movement interference among the three.

[0028] The mixing device for carbon powder processing requires the following steps when used:

[0029] 1) When in use, the closing cover 5 is opened by operating the handle 4, and the carbon powder is added into the mixing barrel 1 through the feeding pipe 6;

[0030] 2) The first motor 3 is powered on to drive the stirring frame 13 to mix the carbon powder in the mixing barrel 1 in the same layer;

[0031] 3) The second motor 8 is powered on to drive the three spiral blades 11 to revolve and rotate inside the mixing barrel 1, and at the same time, the carbon powder at different depths is lifted upward;

[0032] 4) The first motor 3 rotates forward to facilitate scraping and mixing the carbon powder. The first motor 3 rotates reversely to drive the two arc-shaped scrapers 12 to rotate, and the carbon powder in the middle of the bottom surface of the mixing barrel 1 is completely released.

[0033] In summary, when the user uses it, by setting the mixing barrel 1, the first motor 3 and the stirring frame 13, the first motor 3 is powered on and runs, driving the stirring frame 13 to mix the carbon powder inside the mixing barrel 1 in the same layer, by setting the second motor 8, the inner ring gear 9, three gears 10 and three spiral blades 11, wherein the three gears 10 are meshed with the inner ring gear 9, and then combined into a planetary gear mechanism, the second motor 8 is powered on and runs, driving the three spiral blades 11 to revolve and rotate inside the mixing barrel 1, and at the same time, the carbon powder of different depths is lifted upward, and at the same time, the stirring frame 13 is cooperated to facilitate the uniform mixing of the carbon powder, thereby effectively solving the problems existing in the prior art, and then by setting the first motor 3 and two arc scrapers 12, the first motor 3 is rotated forward, so that the carbon powder is scraped and mixed, and the first motor 3 is rotated in the reverse direction, so that the two arc scrapers 12 are driven to rotate, and when the carbon powder is released later, the carbon powder in the middle of the bottom surface of the mixing barrel 1 is scraped to the position of the control valve 2, so that the carbon powder is completely released.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mixing device for carbon powder processing, characterized in that: The invention comprises a mixing barrel (1) and an upper cover (7), wherein a first motor (3) is installed at the bottom end of the mixing barrel (1), and a stirring frame (13) is installed at the output end thereof, two arc-shaped scrapers (12) are installed at the output end of the first motor (3) near the bottom surface of the mixing barrel (1), a cross mounting frame (15) is installed at the bottom end of the inner wall of the mixing barrel (1), and a second motor (8) is installed at the middle of the top surface thereof, a fixing frame (14) is installed at the output end of the second motor (8), three spiral blades (11) capable of circular rotation are installed at the edge of the fixing frame (14), gears (10) are installed at the top ends of the three spiral blades (11), and an inner gear ring (9) is installed at the edge of the bottom surface of the cross mounting frame (15), which meshes with the three gears (10) respectively.

2. A mixing device for carbon powder processing according to claim 1, characterized in that: A control valve (2) and a discharge pipe are installed at the bottom end of the outer wall of the mixing barrel (1), and the discharge pipe is placed tilted downward.

3. A mixing device for carbon powder processing according to claim 2, characterized in that: A feed pipe (6) is installed on one side of the top surface of the upper cover (7) and is placed tilted upwards. The top end of the feed pipe (6) is shaped like a trumpet.

4. A mixing device for carbon powder processing according to claim 3, characterized in that: A rotatable closing cover (5) is installed at the top end of the feed pipe (6), an operating handle (4) is installed on the top surface of the closing cover (5), and a sealing strip (16) is installed at the edge of the bottom surface of the closing cover (5).

5. A mixing device for carbon powder processing according to claim 4, characterized in that: The edge of the cross mounting frame (15) is mounted on the top of the inner wall of the mixing barrel (1) by means of bolts.

6. A mixing device for carbon powder processing according to claim 5, characterized in that: Gaps are left between the edges of the three spiral blades (11) and the inner wall of the stirring frame (13) and the mixing barrel (1).