Mesophase carbon microsphere preparation device
By using a slow-rotating stirring rod and a heated fixed comb frame in the mesophase carbon microsphere preparation device, the problem of solid bituminous coal blocking the heating mesh plate is solved, efficient mixing and fully automated production are achieved, and production is improved. efficiency and equipment longevity.
Patent Information
- Application Number
- CN202421118316.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-22
AI Technical Summary
When the existing mesophase carbon microsphere preparation device heats asphalt coal, solid asphalt coal can easily clog the mesh holes of the heating mesh plate, resulting in poor stirring effect, affecting production efficiency, and requiring manual handling, which increases labor intensity and safety hazards.
It adopts a slow-rotating horizontal stirring rod and a heated fixed comb rack. The unmelted large solid solid materials are driven to the fixed comb rack for heating through the stirring rod. It can quickly heat the large solid solid materials in the liquid material without easily Block the filter components to achieve fully automated production.
It solves the problem of solid bitumen coal blocking the heating mesh plate, improves the mixing effect and production efficiency, reduces manual operations, and improves the service life and safety of the equipment.
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Figure CN222342812U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mesophase carbon microsphere preparation, in particular to a mesophase carbon microsphere preparation device. Background Art
[0002] Mesophase carbon microbeads are a common lithium battery negative electrode material, and using bituminous coal to produce mesophase carbon microbeads is one of the most common production methods. Its production generally includes heating, sedimentation, separation, recovery, secondary polymerization and other processes; due to the large variety of bituminous coals, their melting points also have certain differences, and the rate of changing from solid to molten state is also different. Although the existing processing equipment is also equipped with a stirring structure, when there are more solids in the bituminous coal raw materials, the stirring effect is not good, it is difficult to fully carry out the polymerization reaction, and the stirring resistance is also large, which affects the service life of the stirring structure. At the same time, in order to make the reaction sufficient, the overall heating and reaction time of the raw materials needs to greatly exceed the theoretical reaction time, resulting in low production efficiency and high energy consumption. At the same time, bituminous coal has certain toxicity. The transportation process between sedimentation and separation not only reduces production efficiency, but also is harmful to the health of workers, which does not meet the needs of modern production.
[0003] To solve the above problems, patent number CN201620565150.1 discloses a device for preparing mesophase carbon microspheres. A heating mesh plate is provided in the reaction chamber device to intercept solid asphalt coal and heat it to a molten state. A push plate is provided to spread the asphalt coal raw materials to improve the melting efficiency. The molten asphalt coal passes through the heating mesh plate and falls to the bottom of the reaction chamber to complete the high-temperature polymerization reaction, and then directly enters the sedimentation and separation device to complete sedimentation and separation. The production efficiency is high, and no manual handling is required, which avoids harm to the health of workers.
[0004] The mesophase carbon microsphere preparation device disclosed in the above patent uses a heated mesh plate to intercept solid bituminous coal and heat it to a molten state, and the molten bituminous coal is easy to clog the mesh holes of the heated mesh plate when passing through the mesh holes. Utility Model Content
[0005] The purpose of the utility model is to provide a device for preparing mesophase carbon microspheres. The device for preparing mesophase carbon microspheres disclosed in the utility model can drive unmelted large-particle solid materials that cannot pass through the gaps between the stirring rods to the fixed comb frame for heating through a plurality of slowly rotating transversely installed stirring rods and a heatable fixed comb frame. The device can quickly heat the unmelted large-particle solid materials in the liquid material and is not easy to clog the filter assembly. The device works fully automatically and saves manpower, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A device for preparing mesophase carbon microspheres comprises a heating tank body, a fixed comb frame is fixedly installed on one side of the inner wall of the heating tank body, a plurality of heating wires are installed on the inner wall of the fixed comb frame, a rotating shaft is rotatably installed in the middle of the inner wall of the heating tank body, a power input end of the rotating shaft is connected to the power output end of a slow drive component, a mounting ring is locked and installed on the outer wall of the rotating shaft, a plurality of stirring rods are welded on the outer wall of the mounting ring in a straight line and equidistant array from top to bottom, and the stirring rods can pass through a plurality of transverse grooves of the fixed comb frame.
[0008] As a further solution of the utility model: a feeding port is provided on the upper part of the outer side wall of the heating tank body and a feeding hopper is installed at the feeding port.
[0009] As a further solution of the utility model: a discharge pipe is installed at the discharge port at the bottom of the heating tank body, and a sedimentation separation device is connected through the discharge pipe.
[0010] As a further solution of the utility model: the slow drive assembly includes a reduction gear locked and installed on the top of the rotating shaft, the outer side wall of the reduction gear is meshedly connected with a transmission gear, and the diameter of the reduction gear is larger than the diameter of the transmission gear.
[0011] As a further solution of the utility model: the power input end of the transmission gear is connected to the power output end of the motor.
[0012] As a further solution of the utility model: the fixed comb frame includes a longitudinal rod and a transverse rod, the longitudinal rod is fixedly installed on the inner wall of the heating tank body, the longitudinal rod is welded with a plurality of transverse rods in a straight and equidistant array from top to bottom, the interior of the transverse rod is hollow and equipped with a heating wire.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The mesophase carbon microsphere preparation device disclosed in the utility model can drive the unmelted large-particle solid materials that cannot pass through the gaps between the stirring rods to the fixed comb frame for heating through a plurality of slowly rotating transversely installed stirring rods and a heatable fixed comb frame, so that the unmelted large-particle solid materials in the liquid material can be quickly heated and the filter components are not easily blocked. The device works fully automatically and saves manpower, and solves the problem that the mesophase carbon microsphere preparation device disclosed in the above patent uses a heating mesh plate to intercept solid asphalt coal and heat it to a molten state, but the molten asphalt coal is easy to block the mesh holes of the heating mesh plate when passing through the mesh holes. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of a device for preparing mesocarbon microspheres according to an embodiment of the utility model;
[0016] Figure 2A schematic cross-sectional structure diagram of a device for preparing mesocarbon microspheres according to an embodiment of the utility model;
[0017] Figure 3 for Figure 2 The structural diagram at A in the middle;
[0018] Figure 4 The figure is a schematic cross-sectional structure diagram of a device for preparing mesophase carbon microspheres according to an embodiment of the utility model.
[0019] In the figure: 1. heating tank body; 2. feed hopper; 3. reduction gear; 4. transmission gear; 5. motor; 6. discharge pipe; 7. rotating shaft; 8. mounting ring; 9. stirring rod; 10. fixed comb frame; 101. longitudinal rod; 102. transverse rod; 11. heating wire. DETAILED DESCRIPTION
[0020] Below, in conjunction with the accompanying drawings and specific implementation methods, the utility model is further described. It should be noted that, under the premise of no conflict, the various embodiments described below or the various technical features can be arbitrarily combined to form a new embodiment. Except for special instructions, the materials and equipment used in this embodiment can be purchased from the market. Examples of the embodiments are shown in the accompanying drawings, in which the same or similar numbers throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0021] See also Figures 1 to 4 In the embodiment of the utility model, a device for preparing mesophase carbon microspheres comprises a heating tank body 1, a fixed comb frame 10 is fixedly installed on one side of the inner wall of the heating tank body 1, a plurality of heating wires 11 are installed on the inner wall of the fixed comb frame 10, a rotating shaft 7 is rotatably installed in the middle of the inner wall of the heating tank body 1, a power input end of the rotating shaft 7 is connected to the power output end of the slow driving component, a mounting ring 8 is locked and installed on the outer wall of the rotating shaft 7, a plurality of stirring rods 9 are welded on the outer wall of the mounting ring 8 in a straight line equidistant array from top to bottom, and the stirring rods 9 can pass through a plurality of transverse grooves of the fixed comb frame 10. The device for preparing mesophase carbon microspheres disclosed in the utility model can drive the large-particle solid materials that cannot pass through the gaps between the stirring rods 9 to the fixed comb frame 10 for heating through the plurality of slowly rotating transversely installed stirring rods 9 and the heated fixed comb frame 10, so that the large-particle solid materials that cannot pass through the gaps between the stirring rods 9 can be quickly heated in the liquid material, and the filtering component is not easily blocked, and the operation is fully automated, saving manpower.
[0022] Among them, a feeding port is opened on the upper part of the outer wall of the heating tank body 1 and a feeding hopper 2 is installed on the feeding port, which is convenient for feeding; wherein, a discharge port at the bottom of the heating tank body 1 is installed with a discharge pipe 6 and a sedimentation separation device is connected through the discharge pipe 6, which is convenient for the next step of work; wherein, the slow drive component includes a reduction gear 3 locked and installed on the top of the rotating shaft 7, and the outer wall of the reduction gear 3 is meshed and connected with a transmission gear 4, and the diameter of the reduction gear 3 is larger than the diameter of the transmission gear 4, so that the rotating shaft 7 can rotate slowly; wherein, the power input end of the transmission gear 4 is connected to the power output end of the motor 5, which is convenient for driving; wherein, the fixed comb frame 10 includes a longitudinal rod 101 and a cross rod 102, the longitudinal rod 101 is fixedly installed on the inner wall of the heating tank body 1, and the longitudinal rod 101 is welded with a plurality of cross rods 102 in a straight and equidistant array from top to bottom, and the cross rod 102 is hollow inside and is installed with a heating wire 11, which is convenient for heating the solid materials rushed together.
[0023] The working principle of the utility model is as follows: the mesophase carbon microsphere preparation device disclosed in the utility model can drive the unmelted large-particle solid materials that cannot pass through the gaps between the stirring rods 9 to the fixed comb frame 10 for heating through a plurality of slowly rotating transversely installed stirring rods 9, in combination with a heatable fixed comb frame 10, so that the large-particle solid materials that are not melted in the liquid material can be quickly heated, and the filter assembly is not easily blocked. The fully automated operation saves manpower. After adding solid materials into the heating tank body 1, the heating tank body 1 heats the solid materials therein to melt them, and the external power supply turns on the motor 5 through the external switch, and the motor 5 drives the transmission gear 4 to rotate. Since the outer wall of the transmission gear 4 is meshedly connected with a reduction gear 3 with a diameter larger than the transmission gear 4, the reduction gear 3 rotates simultaneously The rotating shaft 7, the mounting ring 8 and the plurality of stirring rods 9 welded horizontally and in parallel outside the mounting ring 8 also rotate slowly synchronously therewith. The plurality of stirring rods 9 welded horizontally and in parallel drive the solid material to the fixed comb frame 10. The heating wire 11 can melt the concentrated solid material through the cross bar 102. After melting into liquid, the stirring rod 9 smoothly passes through the grooves between the cross bars 102 of the fixed comb frame 10 to further stir the material to make it fully melted. The process of the stirring rod 9 passing through the grooves between the cross bars 102 of the fixed comb frame 10 is to dredge the grooves between the cross bars 102 of the fixed comb frame 10, so that the grooves between the stirring rods 9 and the cross bars 102 of the fixed comb frame 10 will not be stuck by the molten material and thus blocked (the motor 5 and the heating wire 11 are both existing products on the market).
[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for preparing mesophase carbon microspheres, comprising a heating tank (1), characterized in that: A fixed comb frame (10) is fixedly mounted on one side of the inner wall of the heating tank body (1), and a plurality of heating wires (11) are mounted on the inner wall of the fixed comb frame (10). A rotating shaft (7) is rotatably mounted in the middle of the inner wall of the heating tank body (1), and a power input end of the rotating shaft (7) is connected to a power output end of a slow-speed drive assembly. A mounting ring (8) is lockedly mounted on the outer wall of the rotating shaft (7), and a plurality of stirring rods (9) are welded to the outer wall of the mounting ring (8) in a straight line and equidistant array from top to bottom, and the stirring rods (9) can pass through a plurality of transverse grooves of the fixed comb frame (10).
2. The device for preparing mesocarbon microspheres according to claim 1, characterized in that: A feeding port is provided on the upper portion of the outer wall of the heating tank body (1), and a feeding hopper (2) is installed at the feeding port.
3. The device for preparing mesocarbon microspheres according to claim 2, characterized in that: The bottom discharge port of the heating tank body (1) is provided with a discharge pipe (6), and a sedimentation separation device is connected via the discharge pipe (6).
4. The device for preparing mesocarbon microspheres according to claim 1, characterized in that: The slow-speed driving assembly comprises a reduction gear (3) which is locked and mounted on the top of a rotating shaft (7); an outer wall of the reduction gear (3) is meshingly connected with a transmission gear (4); and a diameter of the reduction gear (3) is greater than a diameter of the transmission gear (4).
5. The device for preparing mesocarbon microspheres according to claim 4, characterized in that: The power input end of the transmission gear (4) is connected to the power output end of the motor (5).
6. The device for preparing mesocarbon microspheres according to claim 1, characterized in that: The fixed comb frame (10) comprises a longitudinal rod (101) and a transverse rod (102); the longitudinal rod (101) is fixedly mounted on the inner wall of the heating tank body (1); the longitudinal rod (101) is welded with a plurality of transverse rods (102) in a straight and equidistant array from top to bottom; the transverse rod (102) is hollow inside and is mounted with a heating wire (11).
Citation Information
Patent Citations
Mesocarbon microbead preparation facilities
CN205803008U