Anti-blocking reaction kettle

By using the rotary rod and rotary column meshing structure driven by servo motor, as well as the plug rod pretreatment and quantitative discharge technology of the stirring barrel, the problems of blockage of reactor materials and uneven mixing are solved, and the production efficiency and Product quality.

CN222342892UActive Publication Date: 2025-01-14SHANDONG NEW OPTIMIZATION MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421183897.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-14
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing reactor needs manual unblocking when the material is blocked, and the process is slow and the effect is poor, which affects production efficiency and product quality.

Method used

An anti-blocking reactor was designed, using a servo motor to drive the rotary rod and the rotary column for meshing connection, and the materials were avoided by spiral blades and stirring leaves. At the same time, the material was pretreated and quantified by plug-in rods in the stirring barrel. Exhaust to ensure mixing uniformity.

Benefits of technology

It effectively avoids material blockage and precipitation, improves material transmission efficiency and mixing uniformity, reduces the time and labor of manual dredging, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical reaction kettles, and discloses an anti-blocking reaction kettle which comprises a reaction barrel, the bottom of the outer wall of the reaction barrel is communicated with a conveying pipe, the outer wall of the conveying pipe is communicated with a discharging pipe, and the right end of the conveying pipe is fixedly connected with a servo motor. The output end of the servo motor penetrates through the right end of the conveying pipe and is fixedly connected with a rotating rod, the left end of the rotating rod is fixedly connected with a first bevel gear, the outer wall of the first bevel gear is connected with a second bevel gear in a meshed mode, and a rotating column is fixedly connected into the second bevel gear. According to the stirring device, materials in the conveying pipe can be conveyed through the spiral blade on the rotating rod, the servo motor drives the second stirring blade to rotate, the situation that the materials precipitate after reaction can be avoided, the first stirring blade is driven by the inserting rod, and the materials in the stirring barrel can be pretreated and stirred; therefore, the materials can be prevented from being directly discharged into the reaction barrel.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical reactors, in particular to an anti-blocking type reactor. Background Art

[0002] Reactors are important equipment in the chemical, pharmaceutical, and food industries, used for various chemical reactions and material conversions. Their high efficiency and stability are irreplaceable in industrial production. In reactor operation, precise temperature control is crucial, affecting the chemical reaction rate and the quality of the final product. Therefore, the temperature control of the reactor must be strictly controlled to ensure smooth production and reliable product quality.

[0003] When a reactor is clogged with materials, its internal pipes are usually cleared manually.

[0004] However, the manual dredging process is slow, time-consuming and labor-intensive, and the final dredging effect is not satisfactory. Therefore, an anti-blocking reactor is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an anti-blocking reactor, which aims to improve the problems in the prior art that the manual dredging process is slow, time-consuming and labor-intensive, and the final dredging effect is poor.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a blockage-proof reactor, comprising a reaction barrel, the bottom of the outer wall of the reaction barrel is connected to a conveying pipe, the outer wall of the conveying pipe is connected to a feeding pipe, the right end of the conveying pipe is fixedly connected to a servo motor, the output end of the servo motor passes through the right end of the conveying pipe and is fixedly connected to a rotating rod, the left end of the rotating rod is fixedly connected to a bevel gear 1, the outer wall of the bevel gear 1 is meshedly connected to a bevel gear 2, the inside of the bevel gear 2 is fixedly connected to a rotating column, the outer wall of the rotating column is fixedly connected to a stirring blade 2, the outer wall of the rotating rod is fixedly connected to a spiral blade, the top of the reaction barrel is fixedly connected to a barrel cover, and a quantitative mechanism is provided on the top of the barrel cover.

[0007] As a further description of the above technical solution:

[0008] The quantitative mechanism includes a stirring barrel, the top of which is fixedly connected to the bottom of a barrel cover, the top of the barrel cover is connected to a feeding barrel, the inner bottom of the feeding barrel is rotatably connected to a quantitative plate, the bottom of the quantitative plate is fixedly connected to a plug-in rod, the bottom end of the plug-in rod passes through the interior of the feeding barrel and is rotatably connected to the inner bottom of the stirring barrel, a stirring blade is fixedly connected to the outer wall of the plug-in rod, a mounting piece is fixedly connected to the top of the rotating column, and the bottom end of the plug-in rod passes through the inner bottom of the stirring barrel and is mounted on the top of the mounting piece.

[0009] As a further description of the above technical solution:

[0010] The outer wall of the feed pipe is fixedly connected with a valve seat, the outer wall of the reaction barrel is fixedly connected with a water tank, the top of the water tank is connected with a connecting pipe, and the other end of the connecting pipe is connected with the top of the barrel cover.

[0011] As a further description of the above technical solution:

[0012] A handle is fixedly connected to the top of the barrel cover, and an anti-slip sleeve is fixedly connected to the outer wall of the handle.

[0013] As a further description of the above technical solution:

[0014] A reinforcing piece is fixedly connected to the top of the outer wall of the reaction barrel, and a temperature detector is fixedly connected to the top of the barrel cover.

[0015] As a further description of the above technical solution:

[0016] An observation window is fixedly connected to the outer wall of the reaction barrel.

[0017] As a further description of the above technical solution:

[0018] The outer wall of the reaction barrel is fixedly connected with a switch box, and the front side of the switch box is rotatably connected with a dust cover.

[0019] As a further description of the above technical solution:

[0020] The outer wall of the reaction barrel is fixedly connected with support columns all around, and the bottom ends of the plurality of support columns are fixedly connected with rubber pads.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the spiral blades on the rotating rod can effectively transport the materials inside the conveying pipe to avoid material blockage. At the same time, the rotating rod and the rotating column are meshed and connected by bevel gear 1 and bevel gear 2. In this way, the servo motor drives the rotating rod to rotate and drives the stirring blade 2 on the rotating column to rotate at the same time, which can avoid the precipitation of materials after the reaction.

[0023] 2. In the utility model, the plug-in rod drives the stirring blade to pre-treat and stir the material inside the stirring barrel, so as to avoid the material being directly discharged into the reaction barrel and causing uneven mixing. At the same time, the plug-in rod can quantitatively discharge the material while rotating. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1This is a three-dimensional schematic diagram of an anti-blocking type reactor proposed by the utility model;

[0025] Figure 2 This is a structural schematic diagram of a dredging device for an anti-blocking reactor proposed by the utility model;

[0026] Figure 3 This is a disassembled diagram of an anti-blocking type reactor proposed by the utility model.

[0027] Legend:

[0028] 1. Reaction barrel; 2. Dosing mechanism; 201. Stirring barrel; 202. Connecting rod; 203. Mounting piece; 204. Stirring blade 1; 205. Feed barrel; 206. Dosing plate; 3. Delivery pipe; 4. Discharge pipe; 5. Servo motor; 6. Rotating rod; 7. Bevel gear 1; 8. Spiral blade; 9. Rotating column; 10. Bevel gear 2; 11. Stirring blade 2; 12. Valve seat; 13. Barrel cover; 14. Handle; 15. Anti-slip cover; 16. Reinforcement piece; 17. Observation window; 18. Water tank; 19. Connecting pipe; 20. Temperature detector; 21. Dust cover; 22. Support column; 23. Rubber pad; 24. Switch box. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Reference Figure 1 and Figure 2The utility model provides an embodiment: an anti-blocking reactor, including a reaction barrel 1, the bottom of the outer wall of the reaction barrel 1 is connected with a conveying pipe 3, the outer wall of the conveying pipe 3 is connected with a feeding pipe 4, the right end of the conveying pipe 3 is fixedly connected with a servo motor 5, the output end of the servo motor 5 passes through the right end of the conveying pipe 3 and is fixedly connected with a rotating rod 6, the left end of the rotating rod 6 is fixedly connected with a bevel gear 1 7, the outer wall of the bevel gear 1 7 is meshed with a bevel gear 2 10, the inside of the bevel gear 2 10 is fixedly connected with a rotating column 9, and the outer wall of the rotating column 9 is A stirring blade 11 is fixedly connected, a spiral blade 8 is fixedly connected to the outer wall of the rotating rod 6, a barrel cover 13 is fixedly connected to the top of the reaction barrel 1, a quantitative mechanism 2 is arranged on the top of the barrel cover 13, a valve seat 12 is fixedly connected to the outer wall of the discharge pipe 4, a water tank 18 is fixedly connected to the outer wall of the reaction barrel 1, a connecting pipe 19 is connected to the top of the water tank 18, the other end of the connecting pipe 19 is connected to the top of the barrel cover 13, a reinforcement 16 is fixedly connected to the top of the outer wall of the reaction barrel 1, and a temperature detector 20 is fixedly connected to the top of the barrel cover 13.

[0031] Specifically, the outer wall of the reaction barrel 1 is connected to a conveying pipe 3, a servo motor 5 is fixedly installed at the right end of the conveying pipe 3, and a rotating rod 6 is fixedly connected through the output end of the servo motor 5. The spiral blades 8 on the rotating rod 6 can effectively transmit the material inside the conveying pipe 3 to avoid material blockage. At the same time, the rotating rod 6 and the rotating column 9 are meshed and connected through the bevel gear 1 7 and the bevel gear 2 10. In this way, the servo motor 5 drives the rotating rod 6 to rotate while driving the rotating column 9 to rotate synchronously. A plurality of stirring blades 11 are installed on the outer wall of the rotating column 9. The stirring blades 11 can prevent the material from settling after the reaction. The outer wall of the conveying pipe 3 is connected to a feeding pipe 4.

[0032] Reference Figure 1 and Figure 3 The quantitative mechanism 2 includes a stirring barrel 201, the top of the stirring barrel 201 is fixedly connected to the bottom of the barrel cover 13, the top of the barrel cover 13 is connected to a feeding barrel 205, the inner bottom of the feeding barrel 205 is rotatably connected to a quantitative plate 206, the bottom of the quantitative plate 206 is fixedly connected to a plug-in rod 202, the bottom end of the plug-in rod 202 passes through the interior of the feeding barrel 205 and is rotatably connected to the inner bottom of the stirring barrel 201, the outer wall of the plug-in rod 202 is fixedly connected to a stirring blade 204, the top of the rotating column 9 is fixedly connected to a mounting piece 203, the bottom end of the plug-in rod 202 passes through the inner bottom of the stirring barrel 201 and is mounted on the top of the mounting piece 203.

[0033] Specifically, a stirring barrel 201 is installed at the bottom of the barrel cover 13, and the material can be pre-processed through the stirring barrel 201, so that the material can be prevented from being directly discharged into the reaction barrel 1, resulting in uneven mixing. A plug rod 202 is rotatably connected inside the stirring barrel 201, and the bottom end of the plug rod 202 is connected to the rotating column 9 through a mounting piece 203, so that the stirring blade 204 on the plug rod 202 can be driven to rotate. At the same time, the top end of the plug rod 202 passes through the feed barrel 205 and is connected to the quantitative plate 206, so that the plug rod 202 can quantitatively discharge the material while rotating.

[0034] Reference Figure 1 A handle 14 is fixedly connected to the top of the barrel cover 13, a non-slip cover 15 is fixedly connected to the outer wall of the handle 14, an observation window 17 is fixedly connected to the outer wall of the reaction barrel 1, a switch box 24 is fixedly connected to the outer wall of the reaction barrel 1, a dust cover 21 is rotatably connected to the front side of the switch box 24, support columns 22 are fixedly connected to the outer wall of the reaction barrel 1, and rubber pads 23 are fixedly connected to the bottom ends of multiple support columns 22.

[0035] Specifically, the handle 14 cooperates with the anti-slip sleeve 15 to conveniently open the barrel cover 13, and the observation window 17 can conveniently observe the reaction of the materials inside the reaction barrel 1 at any time. The switch box 24 can facilitate simple operation and control of the operating equipment on the entire device, and the dust cover 21 can prevent dust from falling into the switch box 24, thereby increasing the service life of the switch box 24.

[0036] Working principle: First, the output end of the servo motor 5 is fixedly connected with a rotating rod 6. The spiral blades 8 on the rotating rod 6 can effectively transmit the materials inside the conveying pipe 3 to avoid material blockage. At the same time, the rotating rod 6 and the rotating column 9 are meshed and connected through the bevel gear 1 7 and the bevel gear 2 10. In this way, the servo motor 5 drives the rotating rod 6 to rotate while driving the rotating column 9 to rotate synchronously. A plurality of stirring blades 2 11 are installed on the outer wall of the rotating column 9. The stirring blades 2 11 can avoid the precipitation of materials after the reaction. The outer wall of the conveying pipe 3 is connected with a discharge pipe 4, through which the liquid after the reaction can be discharged, which is convenient for later use, and the material can be pre-treated through the stirring barrel 201, which can avoid the material being directly discharged into the reaction barrel 1 and causing uneven mixing. A plug-in rod 202 is rotatably connected inside the mixing barrel 201, and the bottom end of the plug-in rod 202 is connected to the rotating column 9 via a mounting piece 203, so that the stirring blade 204 on the plug-in rod 202 can be driven to rotate. At the same time, the top end of the plug-in rod 202 passes through the feed barrel 205 and is connected to the quantitative plate 206, so that the plug-in rod 202 can quantitatively discharge the material while rotating.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A blockage-proof reactor, comprising a reaction barrel (1), characterized in that: The bottom of the outer wall of the reaction barrel (1) is connected to a conveying pipe (3), the outer wall of the conveying pipe (3) is connected to a feeding pipe (4), the right end of the conveying pipe (3) is fixedly connected to a servo motor (5), the output end of the servo motor (5) passes through the right end of the conveying pipe (3) and is fixedly connected to a rotating rod (6), the left end of the rotating rod (6) is fixedly connected to a bevel gear 1 (7), the outer wall of the bevel gear 1 (7) is meshedly connected to a bevel gear 2 (10), the inside of the bevel gear 2 (10) is fixedly connected to a rotating column (9), the outer wall of the rotating column (9) is fixedly connected to a stirring blade 2 (11), the outer wall of the rotating rod (6) is fixedly connected to a spiral blade (8), the top of the reaction barrel (1) is fixedly connected to a barrel cover (13), and the top of the barrel cover (13) is provided with a quantitative mechanism (2).

2. The anti-blocking reactor according to claim 1, characterized in that: The quantitative mechanism (2) comprises a stirring barrel (201), the top of the stirring barrel (201) is fixedly connected to the bottom of the barrel cover (13), the top of the barrel cover (13) is connected to a feed barrel (205), the inner bottom of the feed barrel (205) is rotatably connected to a quantitative plate (206), the bottom of the quantitative plate (206) is fixedly connected to a plug-in rod (202), the bottom end of the plug-in rod (202) passes through the inside of the feed barrel (205) and is rotatably connected to the inner bottom of the stirring barrel (201), the outer wall of the plug-in rod (202) is fixedly connected to a stirring blade (204), the top of the rotating column (9) is fixedly connected to a mounting member (203), the bottom end of the plug-in rod (202) passes through the inner bottom of the stirring barrel (201) and is mounted on the top of the mounting member (203).

3. The anti-blocking reactor according to claim 1, characterized in that: The outer wall of the feed pipe (4) is fixedly connected to a valve seat (12), the outer wall of the reaction barrel (1) is fixedly connected to a water tank (18), the top of the water tank (18) is connected to a connecting pipe (19), and the other end of the connecting pipe (19) is connected to the top of the barrel cover (13).

4. The anti-blocking reactor according to claim 1, characterized in that: A handle (14) is fixedly connected to the top of the barrel cover (13), and an anti-slip sleeve (15) is fixedly connected to the outer wall of the handle (14).

5. The anti-blocking reactor according to claim 1, characterized in that: A reinforcing piece (16) is fixedly connected to the top of the outer wall of the reaction barrel (1), and a temperature detector (20) is fixedly connected to the top of the barrel cover (13).

6. The anti-blocking reactor according to claim 1, characterized in that: An observation window (17) is fixedly connected to the outer wall of the reaction barrel (1).

7. The anti-blocking reactor according to claim 1, characterized in that: The outer wall of the reaction barrel (1) is fixedly connected to a switch box (24), and the front side of the switch box (24) is rotatably connected to a dust cover (21).

8. The anti-blocking reactor according to claim 1, characterized in that: The outer wall of the reaction barrel (1) is fixedly connected to support columns (22) on all sides, and the bottom ends of the plurality of support columns (22) are fixedly connected to rubber pads (23).