Guardrail plate punch forming device

By designing the flush and spring reset mechanism of the movable block and the bump in the guardrail plate stamping forming device, the plate offset caused by the height difference of the wave mold is solved, which improves the product pass rate and simplifies the mold release process.

CN222343918UActive Publication Date: 2025-01-14HEBEI NENGDIAN TRANSPORTATION FACILITIES CO LTD
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Patent Information

Application Number
CN202421203794.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-14
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

During the stamping and forming process of the wavy guardrail, the plate is easily tilted and displaced due to the height difference between the two sides of the mold and the middle part, which affects the product qualification rate. The guardrail board and the mold are fitted with the pressing result in inconvenience in mold release.

Method used

A stamping forming device including a support base and a hydraulic cylinder is designed to facilitate the positioning of the plate by the flush design of the movable block and the bump, avoid offset, and reset the movable block with a spring to facilitate the release of the guardrail plate.

Benefits of technology

It effectively avoids the offset problem caused by mold height difference of the board, improves the product pass rate, and simplifies the mold release process of the guardrail.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of guardrail production, and particularly relates to a guardrail plate punch forming device which comprises a supporting base and a hydraulic cylinder, and is characterized in that a fixing plate is arranged at the top of the supporting base, a first protruding block is arranged at the top of the fixing plate, two connecting grooves are formed in the top of the fixing plate, and a second protruding block is arranged at the top of the connecting groove. A movable block is movably connected to the inner side of the connecting groove, a spring is arranged at the bottom of the movable block, and the top of the movable block is in a concave state; when a plate is located on the top of the first protruding block and the top of the movable block, due to the fact that the top of the movable block is flush with the first protruding block, the plate can be conveniently positioned, the plate is kept in the horizontal state, and the situation that the product percent of pass is affected due to plate deviation caused by the height difference of the wave-shaped die is avoided; and the movable block moves upwards to be reset through the spring, the guardrail plate can move upwards along with upward movement of the movable block, the guardrail plate is separated from the first protruding block, and demolding of the guardrail plate is facilitated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of guardrail production, and in particular relates to a guardrail plate stamping forming device. Background Art

[0002] A guardrail is a component used for edge protection, safety isolation or traffic guidance. It is usually made of metal, plastic or other durable materials. Its design and material selection usually depend on the specific purpose and environment to ensure that it can provide effective safety and isolation functions under various conditions. Among them, the more common is the wavy guardrail. When the wavy guardrail is made by stamping, the plate needs to be placed on a wavy mold. Through the stamping of a hydraulic press, the upper and lower molds squeeze the plate into a wavy shape. However, there is a certain height difference between the two sides and the middle part of the wavy mold. When the plate is placed on the mold, it is easy for the plate to tilt and shift, resulting in unqualified products. After the stamping is completed, it is inconvenient to remove the guardrail because the guardrail fits the mold. Utility Model Content

[0003] The utility model provides a guardrail plate stamping and forming device, which has the characteristics that the top of the movable block is flush with the protrusion, so that the plate is conveniently positioned, the plate is kept in a horizontal state, and the situation that the plate is offset due to the height difference of the wave-shaped mold affecting the product qualification rate is avoided. When the stamping is completed, the movable block is moved upward and reset by the spring, so that the guardrail plate and the protrusion can be separated, which is convenient for demoulding the guardrail plate.

[0004] The utility model provides the following technical solution: it includes a support base and a hydraulic cylinder, characterized in that: a fixed plate is provided on the top of the support base, a convex block is provided on the top of the fixed plate, and two connecting grooves are provided on the top of the fixed plate, a movable block is movably connected to the inner side of the connecting groove, a spring is provided at the bottom of the movable block, and the top of the movable block is in a recessed state, a support side plate is provided on one side of the support base, a connecting top plate is provided on the top of one side of the support side plate, a plurality of hydraulic cylinders are located at the bottom of the connecting top plate, a movable plate is provided at the bottom of the hydraulic cylinder, a groove is provided at the bottom of the movable plate, and two convex blocks are provided at the bottom of the movable plate, the groove corresponds to the position of the convex block 1, and the convex block 2 corresponds to the position of the movable block.

[0005] Wherein, a clearance groove is provided at the bottom of the connecting groove, and two ends of the spring are fixedly connected to the bottom of the movable block and the bottom of the clearance groove respectively.

[0006] Wherein, a guide rod is provided at the bottom of the movable block, and the guide rod is located on the inner side of the spring.

[0007] Wherein, a sliding groove is provided at the bottom of the giving way groove, and the guide rod is slidably connected to the inner side of the sliding groove.

[0008] The size of the second convex block is the same as that of the first convex block, the shape of the groove matches that of the first convex block, and the shape of the second convex block matches that of the top of the movable block.

[0009] The beneficial effect of the utility model is that when the plate is located at the top of the protrusion one and the movable block, since the top of the movable block is flush with the protrusion one, it is convenient to position the plate, so that the plate remains in a horizontal state, and the situation in which the plate offset due to the height difference on both sides of the wave-shaped mold affects the product qualification rate is avoided. When the stamping is completed, the movable block is moved upward and reset by the spring, and the guardrail plate will move upward with the upward movement of the movable block, so that the guardrail plate is separated from the protrusion one, which is convenient for demolding the guardrail plate.

[0010] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0012] Figure 2 For this utility model Figure 1 A magnified view of part A in FIG.

[0013] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;

[0014] Figure 4 For this utility model Figure 3 A magnified view of part B in FIG.

[0015] Figure 5 For the utility model Figure 1 Schematic diagram of the motion dynamics;

[0016] In the figure: 1, support base; 11, support side plate; 111, connecting top plate; 2, fixed plate; 21, protrusion one; 22, connecting groove; 23, give way groove; 24, slide groove; 25, movable block; 251, guide rod; 252, spring; 3, hydraulic cylinder; 4, movable plate; 41, groove; 42, protrusion two. DETAILED DESCRIPTION

[0017] See also Figure 1-Figure 5The utility model provides the following technical solution: it includes a support base 1 and a hydraulic cylinder 3, characterized in that: a fixed plate 2 is provided on the top of the support base 1, a convex block 21 is provided on the top of the fixed plate 2, and two connecting grooves 22 are provided on the top of the fixed plate 2, a movable block 25 is movably connected to the inner side of the connecting groove 22, a spring 252 is provided at the bottom of the movable block 25, and the top of the movable block 25 is in a recessed state, a support side plate 11 is provided on one side of the support base 1, a connecting top plate 111 is provided on the top of one side of the support side plate 11, a plurality of hydraulic cylinders 3 are located at the bottom of the connecting top plate 111, a movable plate 4 is provided at the bottom of the hydraulic cylinder 3, a groove 41 is provided at the bottom of the movable plate 4, and two convex blocks 42 are provided at the bottom of the movable plate 4, the groove 41 corresponds to the position of the convex block 21, and the convex block 242 corresponds to the position of the movable block 25.

[0018] In this embodiment: it includes a support base 1 and a hydraulic cylinder 3, the support base 1 is located at the bottom and is used to support the upper structure, and the top of the support base 1 has a certain height, the hydraulic cylinder 3 is a relatively mature prior art, so no more description is given, the top of the support base 1 is provided with a fixing plate 2, the fixing plate 2 is fixedly connected to the top of the support base 1, and the fixing plate 2 is parallel to the ground, and the top of the fixing plate 2 is provided with a protrusion 21, the length of the protrusion 21 is the same as that of the fixing plate 2, the width of the protrusion 21 is smaller than that of the fixing plate 2, the protrusion 21 is located in the middle of the fixing plate 2, the top of the protrusion 21 is an arc surface, and the top of the fixing plate 2 is provided with two connecting grooves 22, the two connecting grooves 22 are respectively located on both sides of the protrusion 21, and the two protrusions The blocks 21 are symmetrical with each other, and a movable block 25 is movably connected to the inner side of the connecting groove 22. The movable block 25 slides up and down on the inner side of the connecting groove 22. When the movable block 25 slides to the bottom of the connecting groove 22, the top height of the movable block 25 is flush with the bottom height of the protrusion 21. A spring 252 is provided at the bottom of the movable block 25. The movable block 25 can be moved upward and reset through the connection of the spring 252, so that the top of the movable block 25 is flush with the top of the protrusion 21, and the top of the movable block 25 is in a concave state. The concave surface of the top of the movable block 25 is an arc surface matching the top size of the protrusion 21. A supporting side plate 11 is provided on one side of the support base 1. The supporting side plate 11 is fixedly connected to the support base 1, and the supporting side plate 11 is vertically aligned with the support base 1. The fixed plate 2 is straight, one side of the fixed plate 2 is connected to one side of the supporting side plate 11, and a connecting top plate 111 is provided on the top of one side of the supporting side plate 11, and the connecting top plate 111 is fixedly connected to the supporting side plate 11, and the connecting top plate 111 is perpendicular to the supporting side plate 11, and a plurality of hydraulic cylinders 3 are located at the bottom of the connecting top plate 111, and a movable plate 4 is provided at the bottom of the hydraulic cylinder 3, and the movable plate 4 is parallel to the fixed plate 2, and the movable plate 4 has the same size as the fixed plate 2, and the height of the movable plate 4 can be increased or decreased by telescoping the hydraulic cylinder 3, and a groove 41 is provided at the bottom of the movable plate 4, and the groove 41 is located in the middle of the movable plate 4, and the concave surface of the groove 41 is also an arc surface, and two protrusions 42 are provided at the bottom of the movable plate 4, and the two protrusions 42 are located on both sides of the groove 41 , and the two protrusions 2 42 are symmetrical to each other, the length of the protrusion 2 42 is the same as the length of the movable plate 4, the groove 41 corresponds to the position of the protrusion 1 21, and the protrusion 2 42 corresponds to the position of the movable block 25. When the height of the movable plate 4 decreases, the protrusion 1 21 will enter the inner side of the groove 41, and at the same time, the protrusion 2 42 will enter the inner side of the movable block 25. By placing the plate between the fixed plate 2 and the movable plate 4, the plate can be stamped into a wavy guardrail plate by reducing the distance between the movable plate 4 and the fixed plate 2. When the stamping is completed, the movable block 25 is moved upward and reset by the spring 252, and the guardrail plate will move upward with the upward movement of the movable block 25, so that the guardrail plate is separated from the protrusion 1 21, which is convenient for demoulding the guardrail plate.When the plate is located on the top of the protrusion 21 and the movable block 25, since the top of the movable block 25 is flush with the protrusion 21, it is easy to position the plate, so that the plate remains horizontal, avoiding the plate being easily offset due to the height difference of the corrugated mold.

[0019] A clearance groove 23 is provided at the bottom of the connecting groove 22, and the two ends of the spring 252 are fixedly connected to the bottom of the movable block 25 and the bottom of the clearance groove 23 respectively; when the movable block 25 moves down to the bottom and touches the bottom of the connecting groove 22, the spring 252 will shrink on the inner side of the clearance groove 23. Since the position of the clearance groove 23 is lower than the connecting groove 22, the spring 252 will not interfere with the downward movement distance of the movable block 25.

[0020] A guide rod 251 is provided at the bottom of the movable block 25 , and the guide rod 251 is located inside the spring 252 ; the guide rod 251 is perpendicular to the bottom of the movable block 25 , and the movable block 25 can be guided by the guide rod 251 .

[0021] A slide groove 24 is provided at the bottom of the clearance groove 23, and a guide rod 251 is slidably connected to the inner side of the slide groove 24; the connection between the guide rod 251 and the slide groove 24 can prevent the movable block 25 from being displaced in the horizontal direction during the up and down movement.

[0022] The second protrusion 42 has the same size as the first protrusion 21, and the shape of the groove 41 matches that of the first protrusion 21, and the second protrusion 42 matches the top shape of the movable block 25; when the movable plate 4 moves downward to squeeze the plate, the proximity of the second protrusion 42 and the movable block 25 will cause the plate to sink downward, and the proximity of the protrusion 21 and the groove 41 will cause the plate to bulge upward.

[0023] The working principle and use process of the utility model are as follows: when in use, since the spring 252 has a certain supporting force on the movable block 25, the movable block 25 will maintain a position where the top is flush with the top of the protrusion 21, and then, the plate is placed on the top of the protrusion 21 and the two movable blocks 25 to keep the plate in a horizontal state, and then, the movable plate 4 is moved downward by the hydraulic cylinder 3. When the movable plate 4 moves downward to squeeze the plate, the proximity of the protrusion 242 and the movable block 25 will cause the plate to sink downward. At the same time, the height of the movable block 25 will drop until the top of the movable block 25 is flush with the bottom of the protrusion 21, and the proximity of the protrusion 21 and the groove 41 will cause the plate to bulge upward, thereby stamping the plate into a wavy shape. When the movable plate 4 moves upward and resets, the spring 252 can make the movable block 25 move upward and reset, and the guardrail plate will move upward with the upward movement of the movable block 25, so that the guardrail plate is separated from the protrusion 21, which is convenient for demoulding the guardrail plate.

Claims

1. A guardrail plate stamping forming device, comprising a support base (1) and a hydraulic cylinder (3), characterized in that: The top of the support base (1) is provided with a fixed plate (2), the top of the fixed plate (2) is provided with a protrusion (21), and the top of the fixed plate (2) is provided with two connecting grooves (22), the inner side of the connecting groove (22) is movably connected with a movable block (25), the bottom of the movable block (25) is provided with a spring (252), and the top of the movable block (25) is in a concave state, and one side of the support base (1) is provided with a supporting side plate (11), and the supporting side plate ( A connecting top plate (111) is provided at the top of one side of the connecting top plate (111), a plurality of hydraulic cylinders (3) are located at the bottom of the connecting top plate (111), a movable plate (4) is provided at the bottom of the hydraulic cylinder (3), a groove (41) is provided at the bottom of the movable plate (4), and two protrusions (42) are provided at the bottom of the movable plate (4), the groove (41) corresponds to the position of the protrusion (21), and the protrusion (42) corresponds to the position of the movable block (25).

2. A guardrail plate stamping forming device according to claim 1, characterized in that: A clearance groove (23) is provided at the bottom of the connecting groove (22), and two ends of the spring (252) are fixedly connected to the bottom of the movable block (25) and the bottom of the clearance groove (23) respectively.

3. A guardrail plate stamping forming device according to claim 2, characterized in that: A guide rod (251) is provided at the bottom of the movable block (25), and the guide rod (251) is located on the inner side of the spring (252).

4. A guardrail plate stamping forming device according to claim 3, characterized in that: A sliding groove (24) is provided at the bottom of the clearance groove (23), and the guide rod (251) is slidably connected to the inner side of the sliding groove (24).

5. A guardrail plate stamping forming device according to claim 4, characterized in that: The second convex block (42) has the same size as the first convex block (21), the groove (41) matches the shape of the first convex block (21), and the second convex block (42) matches the top shape of the movable block (25).