Movable dust removal device for steel billet flame cutting
By setting up a movable dust collector and suction duct system above the billet flame cutting machine, the problems of smoke diffusion and maintenance in the existing technology are solved, efficient smoke removal and convenient maintenance are achieved, and workers' health and environment are improved. .
Patent Information
- Application Number
- CN202420739449.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The existing billet flame cutting and dust removal technology has problems such as smoke diffusion and dust removal cover maintenance, and cannot effectively remove smoke and dust, affecting workers' health and environment.
Design a mobile dust collector, including an integral movable dust collector, suction duct, fan and bag dust collector above the flame cutting machine, forming a negative pressure to remove smoke and dust through the suction duct, and equipped with a walking beam and a driving device for easy movement. and maintenance.
It improves dust removal efficiency, improves the workshop environment, reduces health damage to operators, and simplifies the maintenance process of the dust removal device, improving work efficiency.
Smart Images

Figure CN222344440U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of environmental protection dust removal, and more specifically, to a mobile dust removal device for flame cutting of steel billets. Background Art
[0002] With the upgrading and transformation of the steel industry, the prevention and control of environmental pollution has become increasingly important. The country's requirements for environmental protection are constantly increasing, and ultra-low emission transformation is also being fully rolled out in the steel industry. However, the billets produced by molten steel in steel enterprises need to be flame-cut into semi-finished products of varying specifications and lengths before entering the next process for rolling. However, a lot of smoke and dust is generated during the billet cutting process. The smoke and dust is a mixture of gas and solid particles, which is a common and extremely harmful occupational hazard factor. Its main components are metals, non-metallic oxides, fluorides, etc. The insoluble substances in these components can easily cause pneumoconiosis if inhaled for a long time, causing great harm to workers. Therefore, the smoke and dust generated by flame cutting not only pollutes the environment, but also causes damage to the operator's body.
[0003] The most widely used dust removal methods for steel billet flame cutting in the prior art generally use water mist dust suppression and a dust hood above the flame cutting machine. However, these two methods still have some defects, as follows: 1. Water mist dust suppression cannot completely suppress smoke and dust, resulting in smoke diffusion; 2. The dust hood above the flame cutting machine has a poor dust removal effect and cannot capture all the smoke and dust. In addition, the fixed dust hood needs to be disassembled for maintenance, which makes maintenance difficult. Therefore, it is urgent to develop and design a new type of steel billet flame cutting dust removal device. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a mobile dust removal device for flame cutting of steel billets in view of the above-mentioned deficiencies in the prior art, so as to improve the dust removal efficiency, improve the workshop environment and reduce the damage to the health of the operators.
[0005] The technical solution of the utility model is as follows: a mobile dust removal device for flame cutting of steel billets, comprising a dust removal frame, a dust removal hood is provided on the dust removal frame, the dust removal hood is located above the flame cutting machine, a suction pipe connected to the dust removal hood is provided on the top of the dust removal hood, a fan is provided in the suction pipe, a bag dust collector connected to the suction pipe is provided at the outlet end of the suction pipe, walking beams are provided at the bottom of both sides of the dust removal frame, one of the walking beams is provided with a driving device for moving the dust removal hood, the bottom of each of the walking beams is movably connected to a track beam, and the bottom of each of the track beams is provided with a plurality of beam columns.
[0006] As a further improvement, a suction pipe bracket is provided on one side of the dust removal frame, and the top of the suction pipe bracket is connected to the outer wall of the suction pipe.
[0007] Furthermore, the air suction pipe between the fan and the bag filter is a nylon cloth ventilation hose.
[0008] Furthermore, a plurality of wheels are rotatably mounted at the bottom of each walking beam, a track is provided at the top of each track beam, a plurality of wheels are rotatably arranged on the track in a one-to-one correspondence, and a rotating shaft of one of the wheels is connected to the output end of the driving device.
[0009] Furthermore, both ends of each track beam are provided with a limit block, and one side of the limit block is provided with an arc groove adapted to the arc of the wheel.
[0010] Furthermore, the driving device includes a motor and a reduction box. The motor is installed at one end of the top of the walking beam, and the output end of the motor is transmission-connected to the rotating shaft of the wheel through the reduction box.
[0011] Furthermore, the two beams close to the flame cutting machine are provided with sealing plates, the sealing plates are "U" shaped, and the tops of the sealing plates are connected to the track beams.
[0012] Beneficial Effects
[0013] Compared with the prior art, the utility model has the following advantages:
[0014] 1. The utility model is a mobile dust removal device for flame cutting of steel billets. An integrally movable dust removal hood is arranged above a flame cutting machine to remove the smoke generated by cutting. The dust removal hood is located at the upper part of the entire flame cutting machine. The air suction of the suction pipe forms a negative pressure in the dust removal hood and the surrounding area, thereby removing the smoke generated during the flame cutting of steel billets. The utility model can effectively improve the working environment of the workshop and reduce the damage to the health of the operators.
[0015] 2. The utility model is a mobile dust removal device for flame cutting of steel billets. When maintenance is required, the dust removal cover can be moved as a whole to the other end, which is convenient for workers to inspect and repair, greatly shortens the time required for inspection and maintenance, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0017] Figure 2 It is a right view structural schematic diagram of the utility model;
[0018] Figure 3 for Figure 2 A is a schematic diagram of the structure enlargement;
[0019] Figure 4 It is an enlarged schematic diagram of the structure of the limit block in the utility model.
[0020] Among them: 1-flame cutting machine, 2-dust removal frame, 3-dust removal hood, 4-suction pipe, 5-fan, 6-suction pipe bracket, 7-walking beam, 8-track beam, 9-beam column, 10-wheel, 11-reduction box, 12-motor, 13-sealing plate, 14-limiting block, 15-arc groove, 16-bag dust collector, 17-track. DETAILED DESCRIPTION
[0021] The present invention will be further described below with reference to the specific embodiments in the accompanying drawings.
[0022] See also Figure 1-4 A mobile dust removal device for flame cutting of steel billets comprises a dust removal frame 2, a dust removal cover 3 is arranged on the dust removal frame 2, the dust removal cover 3 is located above the flame cutting machine 1, a suction pipe 4 connected thereto is arranged on the top of the dust removal cover 3, a fan 5 is arranged in the suction pipe 4, the rotation speed of the fan 5 can be controlled by a frequency converter, so as to control the suction force of the suction pipe 4, a bag dust collector 16 connected thereto is arranged at the outlet end of the suction pipe 4, walking beams 7 are arranged at the bottom of both sides of the dust removal frame 2, one of the walking beams 7 is provided with a driving device for moving the dust removal cover 3, and a track beam 8 is movably connected to the bottom of each walking beam 7, A plurality of beam columns 9 are provided at the bottom of each track beam 8. When in use, the dust removal device is moved to the top of the flame cutting machine 1, and the fan 5 is started to form a negative pressure in the dust hood 3 and the surrounding area, so as to achieve the purpose of extracting the smoke generated by the flame cutting machine cutting the steel billet. The smoke extracted through the suction pipe 4 enters the bag dust collector 16, and is discharged into the air after being purified by the bag dust collector 16 and meeting the standards, which can effectively improve the working environment of the workshop and reduce the damage to the health of the operators. When the dust removal device needs to be repaired, the dust removal device is moved to the other end to facilitate the maintenance personnel to repair and improve the work efficiency.
[0023] In this embodiment, a suction pipe bracket 6 is provided on one side of the dust removal frame 2 , the top of the suction pipe bracket 6 is connected to the outer wall of the suction pipe 4 , and the suction pipe bracket 6 provides support for the suction pipe 4 .
[0024] In this embodiment, the air suction pipe 4 between the fan 5 and the bag filter 16 is a nylon cloth ventilation hose, which is retractable and will not cause damage to the air suction pipe 4 when the dust cover 3 moves.
[0025] In this embodiment, a plurality of wheels 10 are rotatably mounted at the bottom of each walking beam 7, a track 17 is provided at the top of each track beam 8, the track 17 is in an I-shape, and a plurality of wheels 10 are rotatably arranged on the track 17 one by one, and a rotating shaft of one of the wheels 10 is connected to the output end of the driving device, and the motor 12 in the driving device provides power for the rotation of the wheel 10, and the wheel 10 rotates on the track 17 to achieve the purpose of moving the dust hood 3.
[0026] In this embodiment, limit blocks 14 are provided at both ends of each track beam 8 to prevent the dust hood 3 from colliding with other objects or detaching from the track beam 8 when the dust hood 3 moves to the extreme position of the track beam 8; an arc groove 15 adapted to the arc of the wheel 10 is provided on one side of the limit block 14, and the arc groove 15 can reduce damage to the wheel 10 while blocking the wheel 10 from collision, thereby extending the service life of the wheel 10.
[0027] In this embodiment, the driving device includes a motor 12 and a reduction gearbox 11. The motor 12 is installed at one end of the top of the walking beam 7. The output end of the motor 12 is connected to the rotating shaft of the wheel 10 through the reduction gearbox 11; the output end of the motor 11 is connected to the small pulley through the coupling 12, the rotating shaft of the wheel 10 is connected to the large pulley, and the motor 11 provides power to the wheel 10 through belt transmission.
[0028] In this embodiment, two beams 9 close to one side of the flame cutting machine 1 are provided with sealing plates 13. The sealing plates 13 are U-shaped, and the tops of the sealing plates 13 are connected to the track beams 8. The sealing plates 13 surround the sides to reduce smoke and dust dissipation and improve dust removal efficiency.
[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention, which will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. A mobile dust removal device for flame cutting of steel billets, characterized in that: The invention comprises a dust removal frame (2), wherein a dust removal cover (3) is provided on the dust removal frame (2), wherein the dust removal cover (3) is located above a flame cutting machine (1), wherein a suction pipe (4) connected thereto is provided on the top of the dust removal cover (3), wherein a fan (5) is provided in the suction pipe (4), wherein a bag dust collector (16) connected thereto is provided at the outlet end of the suction pipe (4), wherein walking beams (7) are provided at the bottom of both sides of the dust removal frame (2), wherein a driving device for moving the dust removal cover (3) is provided on one of the walking beams (7), wherein the bottom of each walking beam (7) is movably connected to a track beam (8), wherein the bottom of each track beam (8) is provided with a plurality of beam columns (9), wherein each walking beam (7) has a plurality of beam columns (9) arranged on the bottom thereof. A plurality of wheels (10) are rotatably mounted at the bottom, a track (17) is provided at the top of each track beam (8), a plurality of wheels (10) are rotatably arranged on the track (17) in a one-to-one correspondence, and a rotation shaft of one of the wheels (10) is connected to the output end of the driving device, a limit block (14) is provided at both ends of each track beam (8), one side of the limit block (14) is provided with an arc groove (15) adapted to the arc of the wheel (10), and two beam columns (9) close to one side of the flame cutting machine (1) are provided with a sealing plate (13), the sealing plate (13) is "U"-shaped, and the top of the sealing plate (13) is connected to the track beam (8).
2. The mobile dust removal device for flame cutting of steel billets according to claim 1 is characterized in that: A suction pipe bracket (6) is provided on one side of the dust removal frame (2), and the top of the suction pipe bracket (6) is connected to the outer wall of the suction pipe (4).
3. The mobile dust removal device for flame cutting of steel billets according to claim 1 is characterized in that: The air suction pipe (4) between the fan (5) and the bag filter (16) is a nylon cloth ventilation hose.
4. The mobile dust removal device for flame cutting of steel billets according to claim 1 is characterized in that: The driving device comprises a motor (12) and a reduction box (11); the motor (12) is mounted at one end of the top of the walking beam (7); and the output end of the motor (12) is transmission-connected to the rotating shaft of the wheel (10) through the reduction box (11).