One-way valve gasket assembling equipment

By introducing U-shaped through grooves, feed slides, pressing mechanisms and discharge slides into the one-way valve gasket assembly equipment, the automatic feeding and assembly of the gasket is realized, and manual manual removal of the one-way is solved The inefficiency problem caused by valves improves assembly efficiency and quality.

CN222344698UActive Publication Date: 2025-01-14SHANGHAI YIDA ELECTRIC CO LTD
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Patent Information

Application Number
CN202420203544.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2025-01-14
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

When removing the assembled check valve, existing check valve gasket assembly equipment requires manual operation, resulting in long-term operation fatigue and low production efficiency.

Method used

An assembly equipment including a U-shaped through groove, feeding slide, pressing mechanism, unloading slide, clamping mechanism and driving mechanism is designed to realize automatic loading, assembly and unloading of gaskets through these components. Avoid manual operation.

Benefits of technology

The assembled check valve is automatically discharged, which improves production efficiency, and improves the pressure assembly quality and accuracy through devices such as electric telescopic rods and servo motors.

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Abstract

The utility model discloses one-way valve gasket assembling equipment, and belongs to the technical field of one-way valve assembling. The assembling equipment comprises a fixed seat, a U-shaped through groove, a supporting plate and a machining hole, wherein the U-shaped through groove is formed in the fixed seat and used for feeding of a one-way valve; the supporting plate is fixedly installed at the position, corresponding to the upper portion of the U-shaped through groove, of the fixed seat; the machining hole is formed in the supporting plate; the feeding slide way is fixedly connected to one side of the supporting plate and used for feeding gaskets, and the press-fitting mechanism is arranged at the position, corresponding to the upper portion of the machining hole, of the supporting plate and used for press-fitting the gaskets. According to the assembling equipment, through cooperative work of the clamping mechanism and the driving mechanism, the assembled one-way valve can be automatically clamped and moved to the discharging slide way to be discharged after the press-fitting mechanism presses and assembles the valve plate and the one-way valve, manual discharging of an operator is not needed, and therefore the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of one-way valve assembly, in particular to one-way valve gasket assembly equipment. Background Art

[0002] A one-way valve is a valve used to control the flow direction of liquid or gas. It allows the fluid to pass freely in one direction, but prohibits or restricts the passage of fluid in the reverse direction. In order to ensure the sealing of the one-way valve, it is necessary to assemble a gasket during the production and assembly of the one-way valve to form a complete one-way valve device.

[0003] A Chinese utility model patent with publication number CN215200519U discloses a one-way valve gasket assembly device, including a fixed seat, a support platform is fixedly provided on one side of the upper surface of the fixed seat, a pressure plate is provided on the upper end of the support platform, a support plate is provided on the bottom of the pressure plate, a slideway is provided on one side between the pressure plate and the support plate, and an integrally formed processing hole is opened through the center of the support plate.

[0004] In the above technology, the automatic loading and assembly of the gasket can be realized by setting the feed port, slide, electric telescopic rod and pressing plate. After the one-way valve and the gasket are pressed and assembled using the above assembly equipment, the operator needs to manually take out the assembled one-way valve from the discharge port. However, the manual removal of the one-way valve is prone to slow operation speed due to fatigue, lack of concentration or other reasons for long-term operation, thereby reducing production efficiency.

[0005] Therefore, a highly efficient one-way valve gasket assembly device is needed to solve the above problems. Utility Model Content

[0006] 1. Technical issues to be resolved

[0007] The utility model provides a one-way valve gasket assembly device, which aims to solve the problem in the background technology that manual removal of the one-way valve is prone to slow operation speed and reduced production efficiency due to long-term operation fatigue, lack of concentration or other reasons.

[0008] (II) Technical solution

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a one-way valve gasket assembly device, comprising a fixed seat, a U-shaped through groove opened on the fixed seat for feeding the one-way valve, a support plate fixedly installed on the fixed seat at an upper position corresponding to the U-shaped through groove, a processing hole opened on the support plate, a feed slide fixedly connected to one side of the support plate for feeding the gasket, and a pressing mechanism arranged on the support plate at an upper position corresponding to the processing hole for pressing the gasket; by arranging the feed slide, the U-shaped through groove and the pressing mechanism, automatic loading and assembly of the gasket can be realized, which is efficient and convenient.

[0010] In order to facilitate the automatic unloading of the assembled one-way valve, unlike the existing assembly equipment, the assembly equipment also includes a unloading chute fixedly installed on the fixed seat at the opening position of the U-shaped through groove for unloading the one-way valve, a clamping mechanism for clamping the one-way valve arranged at a position below the support plate corresponding to the processing hole, and a driving mechanism arranged at the U-shaped through groove for driving the clamping mechanism to move closer to or away from the unloading chute; through the drive of the driving mechanism, the one-way valve clamped by the clamping mechanism can be automatically and smoothly moved to the unloading chute for unloading, without the need for manual unloading by the operator, thereby improving production efficiency.

[0011] Preferably, in order to improve the pressing effect, the pressing mechanism includes a pressing plate arranged at a position above the support plate and an electric telescopic rod fixedly installed between the pressing plate and the support plate for driving the pressing plate to rise and fall; using the electric telescopic rod to drive the pressing plate to rise and fall can provide a stable pressing force, thereby improving the connection quality between the gasket and the one-way valve.

[0012] Preferably, in order to facilitate the installation of the driving mechanism, a symmetrical receiving groove is provided at the position of the U-shaped through groove corresponding to the position of the driving mechanism; the design of the receiving groove can give the driving mechanism an accurate installation position, so that the driving mechanism can be easily fixed at the U-shaped through groove, thereby simplifying the installation process.

[0013] Preferably, in order to facilitate the unloading of the one-way valve, the driving mechanism includes sliders slidably connected in the two accommodating grooves, respectively, a screw rod rotatably connected in the accommodating groove and passing through the corresponding slider, and a servo motor fixedly mounted on the fixed seat to drive the screw rod to rotate, and the screw rod is threadedly connected to the slider; through the drive of the servo motor, precise control of the rotation of the screw rod can be achieved, which helps to accurately adjust the moving position of the clamping mechanism so as to accurately move the assembled one-way valve to the unloading slide for unloading.

[0014] Preferably, in order to facilitate clamping of the one-way valve, the clamping mechanism includes a clamping block symmetrically arranged between the two sliders, and a servo electric cylinder fixedly mounted on the slider for driving the clamping block to move closer to or away from the one-way valve; through the combination of the clamping block and the servo electric cylinder, stable clamping and precise control of the one-way valve can be achieved, thereby improving the efficiency of the operation.

[0015] Preferably, in order to ensure the stability of the movement of the clamping block, the clamping mechanism also includes a guide telescopic rod symmetrically arranged on the outside of the servo electric cylinder, and the stator end and the movable end of the guide telescopic rod are respectively fixedly connected to the slider and the clamping block; the guide telescopic rod can provide additional support and guidance to avoid the displacement of the clamping block.

[0016] (III) Beneficial effects

[0017] Through the coordinated work of the clamping mechanism and the driving mechanism, the assembly equipment can automatically clamp and move the assembled one-way valve to the unloading slide for unloading after the valve plate and the one-way valve are pressed and assembled by the pressing mechanism, eliminating the need for operators to manually unload the materials, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a one-way valve gasket assembly device;

[0019] Figure 2 An exploded view of a one-way valve gasket assembly device (without the feed chute and discharge chute installed);

[0020] Figure 3 A cross-sectional view of a fixing seat of a one-way valve gasket assembly device;

[0021] Figure 4 for Figure 3 Enlarged view of point A in the middle.

[0022] In the figure:

[0023] 1. Fixed seat; 11. U-shaped through groove; 111. Accommodating groove; 12. Support plate; 121. Processing hole;

[0024] 2. Feed chute;

[0025] 3. Pressing mechanism; 31. Pressing plate; 32. Electric telescopic rod;

[0026] 4. Unloading chute;

[0027] 5. Clamping mechanism; 51. Clamping block; 52. Servo electric cylinder; 53. Guide telescopic rod;

[0028] 6. Driving mechanism; 61. Slider; 62. Screw rod; 63. Servo motor. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] The utility model provides a one-way valve gasket assembly device, such as Figure 1-Figure 4 As shown, the assembly equipment is a one-way valve gasket assembly equipment, including a fixed seat 1, a U-shaped through groove 11 opened on the fixed seat 1 for feeding the one-way valve, a support plate 12 fixedly installed at the upper position of the fixed seat 1 corresponding to the U-shaped through groove 11, a processing hole 121 opened on the support plate 12, a feeding slide 2 fixedly connected to one side of the support plate 12 for feeding the gasket, and a pressing mechanism 3 arranged at the upper position of the support plate 12 corresponding to the processing hole 121 for pressing the gasket; the assembly equipment also includes a discharge slide 4 fixedly installed at the opening position of the fixed seat 1 corresponding to the U-shaped through groove 11 for discharging the one-way valve, a clamping mechanism 5 arranged at the lower position of the support plate 12 corresponding to the processing hole 121 for clamping the one-way valve, and a driving mechanism 6 arranged at the U-shaped through groove 11 for driving the clamping mechanism 5 to move closer to or away from the discharge slide 4.

[0031] During use, after the one-way valve is transferred to the U-shaped through groove 11, the clamping mechanism 5 will hold and fix the transferred one-way valve to ensure stability during the assembly process. Then, the gasket will slide from the feed slide 2 to the processed hole 121 of the support plate 12 under the action of gravity, and fit the upper surface of the one-way valve. At this time, the pressing mechanism 3 is started, and the pressing mechanism 3 is used to descend and squeeze the gasket, so that the gasket can be automatically pressed and assembled on the one-way valve. After the pressing is completed, the pressing mechanism 3 will rise, and then, the driving machine The structure 6 drives the clamping mechanism 5 to move to the unloading chute 4, and the clamping mechanism 5 will simultaneously move the assembled one-way valve to the unloading chute 4. When the assembled one-way valve moves to the unloading chute 4, the clamping mechanism 5 will release the clamping of the assembled one-way valve, so that the assembled one-way valve can be automatically discharged from the unloading chute 4 to the next process without the need for manual unloading by the operator. At the same time, the driving mechanism 6 will drive the clamping mechanism 5 to move to the bottom of the processing hole 121, and continue to clamp the next assembled one-way valve.

[0032] Specifically, the pressing mechanism 3 includes a pressing plate 31 arranged above the support plate 12 and an electric telescopic rod 32 fixedly installed between the pressing plate 31 and the support plate 12 for driving the pressing plate 31 to rise and fall; when the gasket slides to the processed hole 121 and is sleeved on the upper surface of the one-way valve, the electric telescopic rod 32 can be started to push the pressing plate 31 down to squeeze the gasket, and then, under the squeezing action of the pressing plate 31, the pressing assembly of the gasket and the one-way valve can be automatically completed.

[0033] Furthermore, the driving mechanism 6 includes sliders 61 respectively slidably connected to the two receiving grooves 111, a screw rod 62 rotatably connected to the receiving groove 111 and passing through the corresponding slider 61, and a servo motor 63 fixedly mounted on the fixed seat 1 to drive the screw rod 62 to rotate, and the screw rod 62 is screwed to the slider 61; when the two servo motors 63 are started synchronously to drive the corresponding screw rod 62 to rotate, the slider 61 screwed on the corresponding screw rod 62 will move horizontally in the corresponding receiving groove 111 as the screw rod 62 rotates, so that by changing the positions of the two sliders 61, the two sliders 61 can synchronously drive the clamping mechanism 5 to move horizontally, so that the clamping mechanism 5 can move closer to or away from the unloading chute 4.

[0034] In order to facilitate the installation of the drive mechanism 6, a symmetrical receiving groove 111 is provided at the position of the U-shaped through groove 11 corresponding to the drive mechanism 6; the design of the receiving groove 111 can give the drive mechanism 6 an accurate installation position, so that the drive mechanism 6 can be easily fixed at the U-shaped through groove 11, thereby simplifying the installation process.

[0035] Furthermore, the clamping mechanism 5 includes a clamping block 51 symmetrically arranged between the two sliders 61, and a servo electric cylinder 52 fixedly installed on the slider 61 for driving the clamping block 51 to move closer to or away from the one-way valve; wherein the clamping mechanism 5 also includes a guide telescopic rod 53 symmetrically arranged on the outside of the servo electric cylinder 52, and the stator end and the movable end of the guide telescopic rod 53 are respectively fixedly connected to the slider 61 and the clamping block 51; when the two servo electric cylinders 52 are started and push the two clamping blocks 51 respectively, the two clamping blocks 51 will move closer to or away from each other, and when the two clamping blocks 51 are driven to move, the two clamping blocks 51 will be able to move stably under the guiding action of the guide telescopic rod 53 arranged thereon, if the one-way valve needs to be clamped, the two clamping blocks 51 can be driven to move closer to each other, and if the one-way valve needs to be released, the two clamping blocks 51 can be driven away from each other, which is simple, convenient and fast.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A one-way valve gasket assembly device, comprising a fixing seat (1), a U-shaped through groove (11) provided on the fixing seat (1) for feeding the one-way valve, a support plate (12) fixedly mounted on the fixing seat (1) at an upper position corresponding to the U-shaped through groove (11), a processing hole (121) provided on the support plate (12), a feeding slideway (2) fixedly connected to one side of the support plate (12) for feeding the gasket, and a pressing mechanism (3) provided at an upper position of the support plate (12) corresponding to the processing hole (121) for pressing the gasket; Features: The assembly equipment also includes a material discharge chute (4) fixedly mounted on the fixing seat (1) at an opening position corresponding to the U-shaped through groove (11) for discharging the one-way valve, a material clamping mechanism (5) arranged at a position below the support plate (12) corresponding to the processing hole (121) for clamping the one-way valve, and a driving mechanism (6) arranged at the U-shaped through groove (11) for driving the material clamping mechanism (5) to move closer to or away from the material discharge chute (4).

2. The one-way valve gasket assembly device according to claim 1, characterized in that: The pressing mechanism (3) comprises a pressing plate (31) arranged above the supporting plate (12) and an electric telescopic rod (32) fixedly installed between the pressing plate (31) and the supporting plate (12) for driving the pressing plate (31) to move up and down.

3. The one-way valve gasket assembly device according to claim 1, characterized in that: The U-shaped through groove (11) is provided with a symmetrical receiving groove (111) at a position corresponding to the driving mechanism (6).

4. The one-way valve gasket assembly device according to claim 3, characterized in that: The driving mechanism (6) comprises a slider (61) slidably connected to the two receiving grooves (111), a screw rod (62) rotatably connected to the receiving groove (111) and passing through the corresponding slider (61), and a servo motor (63) fixedly mounted on the fixing seat (1) for driving the screw rod (62) to rotate, and the screw rod (62) is threadedly connected to the slider (61).

5. The one-way valve gasket assembly device according to claim 4, characterized in that: The material clamping mechanism (5) comprises a clamping block (51) symmetrically arranged between the two sliders (61), and a servo electric cylinder (52) fixedly mounted on the slider (61) and used for driving the clamping block (51) to move closer to or away from the one-way valve.

6. The one-way valve gasket assembly device according to claim 5, characterized in that: The material clamping mechanism (5) further comprises a guide telescopic rod (53) symmetrically arranged outside the servo electric cylinder (52), wherein a stator end and a movable end of the guide telescopic rod (53) are respectively fixedly connected to the slider (61) and the clamping block (51).

Citation Information

Patent Citations

  • One-way valve gasket assembling equipment

    CN215200519U