Deburring device for threaded flange machining
By introducing automatic flip fixing components and dust removal components into the thread flange deburring device, the problems of low manual flip efficiency and dust pollution are solved, and the processing efficiency and safety of the working environment are improved.
Patent Information
- Application Number
- CN202420923113.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing thread flange deburring device requires manual flip, which reduces processing efficiency, and the dust generated during deburring poses a threat to the health of staff.
A thread flange deburring device including a fixing component and a dust removal component is designed. The fixing component automatically flips the thread flange through a motor-driven clamp. The dust removal component uses a vacuum cleaner system to clean up dust to ensure the safety of the working environment.
The deburring process of automatic flip thread flange is realized, which improves processing efficiency, and effectively cleans up dust through the vacuum cleaner system, protecting the health and environment of staff.
Smart Images

Figure CN222345044U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of threaded flange processing, and in particular relates to a deburring device for threaded flange processing. Background Art
[0002] Threaded flange refers to a flange that is connected to the pipe by threads. When designing, it can be treated as a loose flange. The advantage is that welding is not required, and the additional torque generated on the cylinder or pipe when the flange is deformed is very small. The disadvantage is that the flange is thick and the cost is high. It is suitable for the connection of high-pressure pipelines.
[0003] Chinese patent announcement number CN219562475U discloses a deburring device for threaded flange processing, including a motor that can be lifted and lowered on the top of a frame, a brush at the output end of the motor, a workbench corresponding to the brush at the bottom of the frame, a slide groove, a clamping block that can be slidably opposed in the slide groove, a positioning cylinder inside the workbench, and a connecting rod hinged between the top of the positioning cylinder and the clamping block. This application adds a workbench that can support the threaded flange, and the clamping block designed in conjunction moves along the slide groove under the push of the positioning cylinder, and can be pressed against the circumference of the inner hole of the threaded flange, thereby realizing rapid fixation of the threaded flange, and then uses the motor to drive the brush to rotate on the surface of the threaded flange, which can improve the efficiency of deburring.
[0004] The above-mentioned patent has the following problems: the threaded flange needs to be turned over manually when removing burrs, which reduces the processing efficiency; the brush will generate dust when removing burrs, which will endanger the health of the workers. Utility Model Content
[0005] In order to solve the problems raised in the above background technology, the utility model provides a deburring device for threaded flange processing, which has the characteristics of automatically turning over the threaded flange and cleaning the dust generated during deburring.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a deburring device for threaded flange processing, comprising a frame, a processing table is arranged inside the frame, a fixing component is arranged above the processing table, a dust removal component is arranged on one side of the fixing component, a threaded flange is arranged in the middle of the fixing component, a grinding device is arranged above the threaded flange, a telescopic device is arranged above the grinding device, and guide rods are arranged on both sides of the telescopic device.
[0007] Preferably, the fixing assembly includes a movable plate, a threaded rod, a fixed plate, a motor 1, a fixed clamp 1, a fixed clamp 2, a motor 2 and a rubber pad, wherein a fixed plate is arranged above the processing table, a fixed clamp 1 is arranged on one side of the fixed plate, a motor 1 is arranged on one side of the fixed clamp 1, a fixed clamp 2 is arranged on the other side of the fixed clamp 1, rubber pads are arranged on the surfaces of the fixed clamp 1 and the fixed clamp 2, a movable plate is arranged on one side of the fixed clamp 2, a threaded rod is arranged below the movable plate, and a motor 2 is arranged on one side of the threaded rod.
[0008] Preferably, a base is provided below the motor 1, and one side of the motor 1 penetrates the fixing plate and is connected to the fixing clamp 1.
[0009] Preferably, the dust removal assembly includes a dust box, a dust pipe, a dust water tank, an air pump, a partition, a filter box, filter cotton, an air outlet, a through hole and a delivery pipe, wherein a dust box is arranged inside the frame, a dust pipe is arranged on one side of the dust box, a dust water tank is arranged below the dust pipe, a partition is arranged inside the dust water tank, an air pump is arranged above the partition, a delivery pipe is arranged below the air pump, a through hole is arranged on one side of the partition, a filter box is arranged above the through hole, an air outlet is arranged on one side of the filter box, and filter cotton is arranged inside the filter box.
[0010] Preferably, the surface of the delivery pipe is coated with waterproof glue, and the delivery pipe penetrates the partition and is connected to one end of the vacuum pump.
[0011] Preferably, a pipe fixing buckle is provided on the surface of the frame, and the dust suction pipe is arranged on the surface of the frame through the pipe fixing buckle.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model sets a fixing component. When the threaded flange needs to be deburred, the threaded flange is fixed between the fixing clamp 1 and the fixing clamp 2 to prevent the threaded flange from falling during deburring. Since the motor 1 is set on one side of the fixing clamp 1, the threaded flange after deburring can be turned over to save the step of manual turning over, thereby improving the processing efficiency of the deburring device. A movable plate is set on one side of the fixing clamp 2, so that the fixing clamp 1 and the fixing clamp 2 can fix threaded flanges of different specifications.
[0014] 2. The utility model sets a dust removal component. When processing the threaded flange, the vacuum pump is turned on to absorb the dust generated during deburring through the dust suction pipe and the dust suction box, thereby preventing the generated dust from endangering the health of the workers and polluting the surrounding environment. After being absorbed, the dust will enter the dust removal water tank, and the water in the dust removal water tank and the filter box will precipitate and filter the incoming dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the fixing assembly of the utility model;
[0017] Figure 3 It is a partial schematic diagram of the fixing assembly of the utility model;
[0018] Figure 4 This is a schematic diagram of the fixing clip of the utility model;
[0019] Figure 5 This is a schematic diagram of the dust removal component of the utility model;
[0020] Figure 6 This is a side view of the dust removal component of the utility model;
[0021] Figure 7 This is a cross-sectional view of the dust removal water tank of the utility model.
[0022] In the figure: 1. Processing table; 2. Fixing assembly; 21. Moving plate; 22. Threaded rod; 23. Fixing plate; 24. Motor 1; 25. Fixing clamp 1; 26. Fixing clamp 2; 27. Motor 2; 28. Rubber pad; 3. Dust removal assembly; 31. Dust suction box; 32. Dust suction pipe; 33. Dust removal water tank; 34. Air pump; 35. Partition; 36. Filter box; 37. Filter cotton; 38. Air outlet; 39. Through hole; 310. Delivery pipe; 4. Threaded flange; 5. Grinding device; 6. Guide rod; 7. Frame; 8. Telescopic device. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example 1
[0025] See also Figure 1-7 The utility model provides the following technical solutions: a deburring device for threaded flange processing, comprising a frame 7, a processing table 1 is arranged inside the frame 7, a fixing component 2 is arranged above the processing table 1, a dust removal component 3 is arranged on one side of the fixing component 2, a threaded flange 4 is arranged in the middle of the fixing component 2, a grinding device 5 is arranged above the threaded flange 4, a telescopic device 8 is arranged above the grinding device 5, and guide rods 6 are arranged on both sides of the telescopic device 8.
[0026] Specifically, the fixing assembly 2 includes a movable plate 21, a threaded rod 22, a fixing plate 23, a motor 24, a fixing clamp 25, a fixing clamp 26, a motor 27 and a rubber pad 28, wherein a fixing plate 23 is arranged above the processing table 1, a fixing clamp 25 is arranged on one side of the fixing plate 23, a motor 24 is arranged on one side of the fixing clamp 25, a fixing clamp 26 is arranged on the other side of the fixing clamp 25, a rubber pad 28 is arranged on the surfaces of the fixing clamp 1 25 and the fixing clamp 2 26, a movable plate 21 is arranged on one side of the fixing clamp 26, a threaded rod 22 is arranged below the movable plate 21, and a motor 27 is arranged on one side of the threaded rod 22.
[0027] By adopting the above technical solution, when the threaded flange 4 needs to be deburred, the threaded flange 4 is fixed by fixing clamp 1 25 and fixing clamp 2 26 to prevent the threaded flange 4 from falling during deburring. Since a motor 1 24 is provided on one side of the fixing clamp 1 25, the threaded flange 4 after deburring can be flipped over to save the step of manual flipping, thereby improving the processing efficiency of the deburring device. A threaded rod 22 and a motor 2 27 are provided under the movable plate 21, so that the fixing clamp 1 25 and the fixing clamp 2 26 can fix threaded flanges 4 of different specifications.
[0028] Specifically, a base is provided below the motor 1 24 , and one side of the motor 1 24 penetrates the fixing plate 23 and is connected to the fixing clip 1 25 .
[0029] By adopting the above technical solution, a base is provided under the motor 24 to prevent the motor 24 from shaking during operation. One side of the motor 24 penetrates the fixing plate 23 and is connected to the fixing clamp 25, so that the motor 24 can drive the threaded flange 4 to flip.
[0030] When the present embodiment is used, when it is necessary to deburr the threaded flange 4, the threaded flange 4 is fixed by fixing clamp 1 25 and fixing clamp 2 26 to prevent the threaded flange 4 from falling off during deburring. Since a motor 1 24 is provided on one side of the fixing clamp 1 25, the threaded flange 4 after deburring can be flipped over, eliminating the step of manual flipping, thereby improving the processing efficiency of the deburring device. A threaded rod 22 and a motor 2 27 are provided below the movable plate 21, so that the fixing clamp 1 25 and the fixing clamp 2 26 can fix threaded flanges 4 of different specifications. A base is provided below the motor 1 24 to prevent the motor 1 24 from shaking during operation. One side of the motor 1 24 penetrates the fixing plate 23 and is connected to the fixing clamp 1 25, thereby facilitating the motor 1 24 to drive the threaded flange 4 to flip.
[0031] Example 2
[0032] The present embodiment is different from the embodiment 1 in that: specifically, the dust removal assembly 3 includes a dust suction box 31, a dust suction pipe 32, a dust removal water tank 33, an air pump 34, a partition 35, a filter box 36, filter cotton 37, an air outlet 38, a through hole 39 and a conveying pipe 310, wherein a dust suction box 31 is arranged inside the frame 7, a dust suction pipe 32 is arranged on one side of the dust suction box 31, a dust removal water tank 33 is arranged below the dust suction pipe 32, a partition 35 is arranged inside the dust removal water tank 33, an air pump 34 is arranged above the partition 35, a conveying pipe 310 is arranged below the air pump 34, a through hole 39 is arranged on one side of the partition 35, a filter box 36 is arranged above the through hole 39, an air outlet 38 is arranged on one side of the filter box 36, and filter cotton 37 is arranged inside the filter box 36.
[0033] By adopting the above technical solution, when the threaded flange 4 is processed, the vacuum pump 34 is turned on to absorb the dust generated during deburring through the dust suction pipe 32 and the dust suction box 31, so as to prevent the generated dust from endangering the health of the workers and polluting the surrounding environment. The absorbed dust is transported into the dust removal water tank 33 through the conveying pipe 310, and then the water in the dust removal water tank 33 precipitates the incoming dust. After the dust is precipitated, the remaining air is discharged from the air outlet 38. Since a filter box 36 is provided on one side of the air outlet 38, and a filter cotton 37 is provided inside the filter box 36, the discharged air can be filtered.
[0034] Specifically, the surface of the delivery pipe 310 is coated with waterproof glue, and the delivery pipe 310 penetrates the partition 35 and is connected to one end of the air pump 34 .
[0035] By adopting the above technical solution, the surface of the delivery pipe 310 is coated with waterproof glue, thereby improving the service life of the delivery pipe 310. The delivery pipe 310 penetrates the partition 35 and is connected to one end of the vacuum pump 34, so that the vacuum pump 34 can transport the extracted dust into the interior of the dust removal water tank 33.
[0036] Specifically, a pipe fixing buckle is provided on the surface of the frame 7 , and the dust suction pipe 32 is provided on the surface of the frame 7 through the pipe fixing buckle.
[0037] By adopting the above technical solution, the surface of the frame 7 is provided with a pipe fixing buckle, and the dust suction pipe 32 is set on the surface of the frame 7 through the pipe fixing buckle, so that the dust suction pipe 32 can be fixed to prevent the dust suction pipe 32 from shaking and falling off.
[0038] When the threaded flange 4 is processed, the vacuum pump 34 is turned on to absorb the dust generated during deburring through the dust suction pipe 32 and the dust suction box 31, so as to prevent the generated dust from harming the health of the workers and polluting the surrounding environment. The absorbed dust is transported into the dust removal water tank 33 through the conveying pipe 310, and then the water in the dust removal water tank 33 precipitates the entered dust. After the dust is precipitated, the remaining air is discharged from the air outlet 38. Since a filter box 36 is provided on one side of the air outlet 38, and the filter box 36 A filter cotton 37 is arranged inside to filter the exhausted air, and a waterproof glue is coated on the surface of the delivery pipe 310 to increase the service life of the delivery pipe 310, and the delivery pipe 310 penetrates the partition 35 and is connected to one end of the air pump 34, so that the air pump 34 can transport the extracted dust into the dust removal water tank 33, and a pipe fixing buckle is arranged on the surface of the frame 7, and the dust suction pipe 32 is arranged on the surface of the frame 7 through the pipe fixing buckle, so that the dust suction pipe 32 can be fixed to prevent the dust suction pipe 32 from shaking and falling off.
[0039] The filter cotton 37 in the utility model is an existing disclosed technology, and the selected model is HC-003.
[0040] The structures and operating principles of the grinding device 5, the guide rod 6 and the telescopic device 8 in the utility model have been disclosed in a deburring device for threaded flange processing disclosed in Chinese Patent Publication No. CN219562475U.
[0041] The working principle and use process of the utility model: when the utility model is in use, the threaded flange 4 of the deburring device for threaded flange processing is fixed. When the work is in progress, the threaded flange 4 during deburring needs to be fixed. When the threaded flange 4 needs to be deburred, the threaded flange 4 is fixed by a fixing clamp 1 25 and a fixing clamp 2 26 to prevent the threaded flange 4 from falling during deburring. Since a motor 1 24 is provided on one side of the fixing clamp 1 25, the threaded flange 4 after deburring can be turned over to save the step of manual turning over, thereby improving the processing efficiency of the deburring device, and a threaded rod 22 and a motor 2 27 are provided below the movable plate 21, so that the fixing clamp 1 25 and the fixing clamp 2 26 can fix threaded flanges 4 of different specifications, and a base is provided below the motor 1 24 to prevent the motor 1 24 from shaking during work. One side of the motor 1 24 penetrates the fixing plate 23 and is connected to the fixing clamp 1 25, so that it is convenient for the motor 1 24 to drive the threaded flange 4 to turn over;
[0042] When in use, the deburring device used for threaded flange processing is used for dust treatment. During the work, the dust generated during deburring needs to be treated. When the threaded flange 4 is processed, the vacuum pump 34 is turned on to absorb the dust generated during deburring through the dust suction pipe 32 and the dust suction box 31, so as to prevent the generated dust from harming the health of the workers and polluting the surrounding environment. The absorbed dust is transported into the dust removal water tank 33 through the conveying pipe 310, and then the water in the dust removal water tank 33 precipitates the entered dust. After the dust is precipitated, the remaining air is discharged from the air outlet 38. A filter box 36 is provided on one side of 38, and filter cotton 37 is provided inside the filter box 36, so that the exhausted air can be filtered. The surface of the delivery pipe 310 is coated with waterproof glue, so that the service life of the delivery pipe 310 can be improved. The delivery pipe 310 penetrates the partition 35 and is connected to one end of the vacuum pump 34, so that the vacuum pump 34 can transport the extracted dust into the dust removal water tank 33. The surface of the frame 7 is provided with a pipe fixing buckle, and the dust suction pipe 32 is set on the surface of the frame 7 through the pipe fixing buckle, so that the dust suction pipe 32 can be fixed to prevent the dust suction pipe 32 from shaking and falling off.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A deburring device for threaded flange processing, comprising a frame, characterized in that: A processing table is arranged inside the frame, a fixing component is arranged above the processing table, a dust removal component is arranged on one side of the fixing component, a threaded flange is arranged in the middle of the fixing component, a grinding device is arranged above the threaded flange, a telescopic device is arranged above the grinding device, and guide rods are arranged on both sides of the telescopic device.
2. A deburring device for threaded flange processing according to claim 1, characterized in that: The fixing assembly includes a movable plate, a threaded rod, a fixed plate, a motor 1, a fixed clamp 1, a fixed clamp 2, a motor 2 and a rubber pad, wherein a fixed plate is arranged above the processing table, a fixed clamp 1 is arranged on one side of the fixed plate, a motor 1 is arranged on one side of the fixed clamp 1, a fixed clamp 2 is arranged on the other side of the fixed clamp 1, rubber pads are arranged on the surfaces of the fixed clamp 1 and the fixed clamp 2, a movable plate is arranged on one side of the fixed clamp 2, a threaded rod is arranged below the movable plate, and a motor 2 is arranged on one side of the threaded rod.
3. A deburring device for threaded flange processing according to claim 2, characterized in that: A base is arranged below the motor 1, and one side of the motor 1 penetrates the fixing plate and is connected with the fixing clamp 1.
4. A deburring device for threaded flange processing according to claim 1, characterized in that: The dust removal assembly includes a dust suction box, a dust suction pipe, a dust removal water tank, an air pump, a partition, a filter box, filter cotton, an air outlet, a through hole and a delivery pipe, wherein a dust suction box is arranged inside the frame, a dust suction pipe is arranged on one side of the dust suction box, a dust removal water tank is arranged below the dust suction pipe, a partition is arranged inside the dust removal water tank, an air pump is arranged above the partition, a delivery pipe is arranged below the air pump, a through hole is arranged on one side of the partition, a filter box is arranged above the through hole, an air outlet is arranged on one side of the filter box, and filter cotton is arranged inside the filter box.
5. A deburring device for threaded flange processing according to claim 4, characterized in that: The surface of the delivery pipe is coated with waterproof glue, and the delivery pipe penetrates the partition plate and is connected with one end of the air pump.
6. A deburring device for threaded flange processing according to claim 4, characterized in that: The surface of the frame is provided with a pipe fixing buckle, and the dust suction pipe is arranged on the surface of the frame through the pipe fixing buckle.
Citation Information
Patent Citations
Deburring device for threaded flange machining
CN219562475U