Double-station roundness correction machine

By introducing grinding blocks and transmission rollers into the circular calibration machine, the problem of impurities in the outer wall of ring gear parts affecting the detection accuracy is solved, and high-precision detection and circular calibration treatment of ring gear parts are realized, which improves the Processing accuracy.

CN222345046UActive Publication Date: 2025-01-14CHONGQING KENZHUO TECH CO LTD
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Patent Information

Application Number
CN202421123613.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-14
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

When detecting ring gear parts, the existing round calibration machines affect the detection accuracy due to the impurities in the outer wall, resulting in inaccurate round calibration data, which affects the subsequent processing effect.

Method used

A double-station circular calibration machine is designed, including a grinding block and a transmission roller. Through the limiting shaft and transmission assembly, the grinding block and the transmission roller are driven to fit the workpiece closely, remove impurities from the outer wall, and improve detection accuracy and circular accuracy.

Benefits of technology

Effectively remove burr impurities from the outer wall of the workpiece, improve detection accuracy and circular calibration accuracy, and ensure the accuracy of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of roundness correction machines, and particularly relates to a double-station roundness correction machine which comprises a shell, a plurality of sets of sliding rods are connected into the shell in a sliding mode, the tops of the sliding rods extend to the top of the shell and are rotationally connected with limiting shafts, and the two sides of the top of the shell are connected with a first fixing cover and a second fixing cover in a sliding mode respectively. A grinding block is fixedly connected into the first fixing cover, a transmission roller is rotationally connected into the second fixing cover, and a detection device is arranged on the side, close to the first fixing cover, of the top of the shell. The utility model provides a double-station roundness correction machine which solves the problems that in the prior art, a roundness correction machine generally detects and corrects roundness of a workpiece directly, if the outer wall of the workpiece is not polished before detection and impurities such as burrs and scrap iron are not removed, the detection accuracy of a detection device on the outer ring of the workpiece can be affected, data collection of the roundness correction machine is inaccurate, and the roundness of the workpiece cannot be corrected. And therefore, the follow-up roundness correction accuracy of the workpiece is further influenced.
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Description

Technical Field

[0001] The utility model belongs to the field of roundness aligning machines, in particular to a double-station roundness aligning machine. Background Art

[0002] A roundness calibration machine refers to a machine that can detect, calculate and calibrate deformed rotating bodies, so that the cylindrical value of the object after calibration can be reduced; as a type of rotating body, the processing of gear ring components requires first cutting the long tube blank into a cylindrical shape of appropriate length, and then placing it in a quenching tank for quenching treatment. After quenching, gear ring components are subject to thermal stress and structural stress, and the subsequent mechanical stress of the grinding tooth root is superimposed, resulting in elliptical deformation of the thin-walled gear ring. When the elliptical deformation is greater than a certain value, the part cannot be processed subsequently and must be calibrated.

[0003] However, in the process of cutting gear ring components from long tube blanks, impurities such as iron filings will be generated. Impurities such as iron filings will adhere to the outer wall of the gear ring, and some impurities will remain even after passing through the quenching pool. Existing roundness calibration machines generally directly detect and calibrate the workpiece. If the outer wall of the workpiece is not polished before detection and burrs, iron filings and other impurities are not removed, the detection accuracy of the outer ring of the workpiece by the detection device will be affected, resulting in inaccurate data collection by the roundness calibration machine, which further affects the subsequent roundness calibration accuracy of the workpiece. Utility Model Content

[0004] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide a double-station rounding machine.

[0005] The technical solution of the utility model is as follows: a double-station circular calibration machine comprises a shell, wherein a plurality of groups of sliding rods are slidably connected inside the shell, the tops of the sliding rods extend to the top of the shell and are rotatably connected to limit axes, a first fixed cover and a second fixed cover are slidably connected on both sides of the top of the shell, a grinding block is fixedly connected inside the first fixed cover, a transmission roller is rotatably connected inside the second fixed cover, a detection device is provided on the side of the top of the shell close to the first fixed cover, a calibration device is installed on the side of the top of the shell away from the detection device, a transmission assembly is provided on the outside of the shell, and a clamping assembly is provided on the inside of the shell.

[0006] As a preferred embodiment, the transmission assembly includes a first motor and a linkage unit, the first motor is fixedly connected to an external side of the shell, the output end of the first motor is fixedly connected to a rotating rod, both ends of the rotating rod extend to the outside of the shell and are fixedly connected to first pulleys on both sides, a worm is fixedly connected to the outside of the rotating rod and inside the shell, a rotating column is rotatably connected to the bottom of the inner wall of the shell, a worm wheel is fixedly connected to the outside of the rotating column, the worm and the worm wheel are meshingly connected, and the first fixed cover and the second fixed cover can move through the linkage unit.

[0007] As a preferred embodiment, the linkage unit includes a lead screw, which is rotatably connected to both sides of the top of the shell, and one end of the two lead screws extending to the outside of the shell is fixedly connected to a second pulley, the first pulley and the second pulley are connected by a transmission belt, and the first fixed cover and the second fixed cover are respectively threadedly connected to the outside of the two lead screws.

[0008] As a preferred embodiment, the clamping assembly includes a turntable, which is rotatably connected to the top of the rotating column, and a plurality of arc grooves are opened inside the turntable. A plurality of sliding rods are respectively slidably connected to the inside of the arc grooves, and the outside of the sliding rods are fixedly connected to a limit plate, and the limit plate is slidably connected to the inside of the shell.

[0009] As a preferred implementation, a second motor is fixedly connected to the top of the second fixed cover, and an output end of the second motor extends to the inside of the second fixed cover and is fixedly connected to a driving roller.

[0010] As a preferred embodiment, an electric telescopic rod is installed on the top side of the shell away from the calibration device, the detection device is rotatably connected to the output end of the electric telescopic rod, the shell is arranged in two groups, and the bottom of the two groups of shells are fixedly connected to the circular calibration machine body.

[0011] The beneficial effects of the utility model are as follows:

[0012] The device can drive multiple limit shafts to tension the workpiece while driving the grinding block and the transmission roller to be close to the workpiece, and can grind and clean the outer wall of the workpiece before detecting and calibrating the workpiece to remove burrs and impurities, which can effectively improve the subsequent detection accuracy of the outer ring of the workpiece, thereby improving the accuracy of the circularity calibration of the outer ring of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model will be further described below in conjunction with the accompanying drawings.

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2It is a three-dimensional diagram of the housing in the utility model;

[0016] Figure 3 It is a cross-sectional view of the housing in the utility model;

[0017] Figure 4 It is a bottom sectional view of the housing in the utility model;

[0018] Figure 5 It is a top sectional view of the housing in the utility model;

[0019] Figure 6 For the utility model Figure 3 Enlarged view of point A in the middle.

[0020] In the figure: 1. housing; 2. turntable; 3. arc groove; 4. slide bar; 5. limit shaft; 6. first fixed cover; 7. grinding block; 8. second fixed cover; 9. transmission roller; 10. first motor; 11. rotating rod; 12. worm; 13. rotating column; 14. worm wheel; 15. first pulley; 16. lead screw; 17. second pulley; 18. transmission belt; 19. second motor; 20. limit plate; 21. electric telescopic rod; 22. detection device; 23. calibration device; 24. roundness calibration machine body. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] See also Figure 1-6 A double-station rounding machine includes a shell 1, wherein a plurality of slide bars 4 are slidably connected inside the shell 1, and the tops of the slide bars 4 extend to the top of the shell 1 and are rotatably connected to limit shafts 5, and a first fixed cover 6 and a second fixed cover 8 are slidably connected to the two sides of the top of the shell 1, respectively, a grinding block 7 is fixedly connected inside the first fixed cover 6, and a transmission roller 9 is rotatably connected inside the second fixed cover 8, a detection device 22 is provided on the side of the top of the shell 1 close to the first fixed cover 6, and a calibration device 23 is installed on the side of the top of the shell 1 away from the detection device 22, a transmission assembly is provided on the outside of the shell 1, and a clamping assembly is provided on the inside of the shell 1.

[0023] Specifically, the transmission assembly includes a first motor 10 and a linkage unit. The first motor 10 is fixedly connected to one side of the outer side of the housing 1. The output end of the first motor 10 is fixedly connected to a rotating rod 11. Both ends of the rotating rod 11 extend to the outer side of the housing 1 and are fixedly connected to first pulleys 15 on both sides. A worm 12 is fixedly connected to the outer side of the rotating rod 11 and is located inside the housing 1. A rotating column 13 is rotatably connected to the bottom of the inner wall of the housing 1. A worm wheel 14 is fixedly connected to the outer side of the rotating column 13. The worm 12 and the worm wheel 14 are meshed and connected. The first fixed cover 6 and the second fixed cover 8 can move through the linkage unit. The linkage unit includes a lead screw 16. The lead screws 16 are rotatably connected to both sides of the top of the shell 1, and one end of the two lead screws 16 extending to the outside of the shell 1 is fixedly connected to the second pulley 17. The first pulley 15 and the second pulley 17 are connected by a transmission belt 18. The first fixed cover 6 and the second fixed cover 8 are respectively threadedly connected to the outside of the two lead screws 16. The clamping assembly includes a turntable 2, which is rotatably connected to the top of the rotating column 13. A plurality of groups of arc grooves 3 are provided inside the turntable 2, and a plurality of slide rods 4 are respectively slidably connected to the inside of the arc grooves 3. The outside of the slide rods 4 are fixedly connected to the limit plate 20, and the limit plate 20 is slidably connected to the inside of the shell 1.

[0024] Through the above technical solution, the workpiece to be calibrated is first placed on the pad at the top of the shell 1, and then the first motor 10 is started. The output end of the first motor 10 drives the rotating rod 11 and the worm 12 to rotate, so that the worm 12 drives the worm wheel 14 and the rotating column 13 to rotate through the meshing relationship, thereby driving the top turntable 2 to rotate through the rotating column 13, and the turntable 2 then drives the slide rod 4 to slide under the limit of the limit plate 20 through the internal arc groove 3, until multiple slide rods 4 drive the corresponding limit shaft 5 to tighten the workpiece, thereby achieving the purpose of clamping the workpiece. While the first motor 10 is running, it can drive the first pulley 15 to rotate, and the first pulley 15 then drives the corresponding lead screw 16 to rotate through the second pulley 17 and the transmission belt 18, so that the two lead screws 16 drive the corresponding first fixed cover 6 and the second fixed cover through the threaded connection relationship. The fixed cover 8 slides under the limit of the shell 1 until it drives the grinding block 7 and the transmission roller 9 to be in close contact with the workpiece, and then the second motor 19 is started. The output end of the second motor 19 drives the transmission roller 9 to rotate, which can drive the workpiece to rotate. The limit shaft 5 can rotate with the workpiece. During the rotation of the workpiece, the outer surface of the workpiece can be polished by the grinding block 7, and the burrs and impurities attached to the outer surface of the workpiece are removed, ensuring the smoothness of the outer wall of the workpiece, thereby improving the detection accuracy of the detection device 22 for the workpiece. This device can drive the grinding block 7 and the transmission roller 9 to be in close contact with the workpiece while driving multiple limit shafts 5 to tension the workpiece, and polish and clean the outer wall of the workpiece before detecting and calibrating the workpiece to remove the burrs and impurities, which can effectively improve the subsequent detection accuracy of the outer ring of the workpiece, thereby improving the accuracy of the circular calibration of the outer ring of the workpiece.

[0025] Specifically, the top of the second fixed cover 8 is fixedly connected to the second motor 19, the output end of the second motor 19 extends to the inside of the second fixed cover 8 and is fixedly connected to the transmission roller 9, an electric telescopic rod 21 is installed on the side of the top of the shell 1 away from the calibration device 23, the detection device 22 is rotatably connected to the output end of the electric telescopic rod 21, the shell 1 is arranged into two groups, and the bottom of the two groups of shells 1 are fixedly connected to the circular calibration machine body 24.

[0026] Through the above technical solution, after the outer ring of the workpiece is polished smooth, the output end of the electric telescopic rod 21 is controlled to extend, driving the detection device 22 to contact the workpiece, and then the workpiece is continued to be driven to rotate through the transmission component, so that the outer ring of the workpiece can be detected. After detecting the position where the outer ring of the workpiece needs to be calibrated, the calibration device 23 is started to calibrate the designated position. Two sets of calibration devices are arranged on the top of the calibrating machine body 24 to realize double workstations, so that workpieces of different specifications can be processed.

[0027] When in use, first place the workpiece to be calibrated on the pad on the top of the housing 1, then start the first motor 10, the output end of the first motor 10 drives the rotating rod 11 and the worm 12 to rotate, so that the worm 12 drives the worm wheel 14 and the rotating column 13 to rotate through the meshing relationship, thereby driving the top turntable 2 to rotate through the rotating column 13, and the turntable 2 then drives the slide rod 4 to slide under the limit of the limit plate 20 through the internal arc groove 3, until multiple slide rods 4 drive the corresponding limit shaft 5 to tighten the workpiece, thereby achieving the clamping of the workpiece. The purpose is that the first motor 10 can drive the first pulley 15 to rotate while the first pulley 15 is running, and the first pulley 15 then drives the corresponding lead screw 16 to rotate through the second pulley 17 and the transmission belt 18, so that the two lead screws 16 drive the corresponding first fixed cover 6 and the second fixed cover 8 to slide under the limit of the housing 1 through the threaded connection relationship, until the grinding block 7 and the transmission roller 9 are driven to be close to the workpiece, and then the second motor 19 is started, and the output end of the second motor 19 drives the transmission roller 9 to rotate, which can drive the workpiece to rotate, and the limit shaft 5 can rotate with the workpiece. During the rotation of the workpiece, the outer surface of the workpiece can be polished by the polishing block 7, and the burrs and impurities attached to the outer surface of the workpiece can be removed, so as to ensure the smoothness of the outer wall of the workpiece, thereby improving the detection accuracy of the detection device 22 for the workpiece. The device can drive the polishing block 7 and the transmission roller 9 to be close to the workpiece while driving the multiple limit shafts 5 to tension the workpiece, and polish and clean the outer wall of the workpiece before the workpiece is detected and calibrated to remove the burrs and impurities, which can effectively improve the subsequent outer ring detection accuracy of the workpiece, thereby improving the roundness calibration accuracy of the outer ring of the workpiece. After the outer ring of the workpiece is polished and smooth, the output end of the electric telescopic rod 21 is controlled to extend, driving the detection device 22 to contact the workpiece, and then the workpiece is continued to be driven to rotate through the transmission component, so that the outer ring of the workpiece can be detected. After the position where the outer ring of the workpiece needs to be calibrated is detected, the calibration device 23 is started to calibrate the specified position. Two sets of roundness calibration devices are arranged on the top of the roundness calibration machine body 24 to realize double stations, so that workpieces of different specifications can be processed.

[0028] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.

[0030] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A double-station rounding machine, comprising a housing (1), characterized in that: The shell (1) is internally slidably connected to a plurality of groups of slide bars (4), the tops of the slide bars (4) extending to the top of the shell (1) are rotatably connected to limit shafts (5), the top sides of the shell (1) are respectively slidably connected to a first fixed cover (6) and a second fixed cover (8), the first fixed cover (6) is internally fixedly connected to a grinding block (7), the second fixed cover (8) is internally rotatably connected to a transmission roller (9), a detection device (22) is provided on the side of the top of the shell (1) close to the first fixed cover (6), a calibration device (23) is installed on the side of the top of the shell (1) away from the detection device (22), a transmission assembly is provided on the outside of the shell (1), and a clamping assembly is provided on the inside of the shell (1).

2. A double-station rounding machine according to claim 1, characterized in that: The transmission assembly comprises a first motor (10) and a linkage unit, wherein the first motor (10) is fixedly connected to an outer side of a housing (1), an output end of the first motor (10) is fixedly connected to a rotating rod (11), both ends of the rotating rod (11) extending to the outside of the housing (1) are fixedly connected to first pulleys (15) on both sides, a worm (12) is fixedly connected to the outside of the rotating rod (11) and inside the housing (1), a rotating column (13) is rotatably connected to the bottom of the inner wall of the housing (1), a worm wheel (14) is fixedly connected to the outside of the rotating column (13), the worm (12) and the worm wheel (14) are meshingly connected, and the first fixed cover (6) and the second fixed cover (8) can move through the linkage unit.

3. A double-station rounding machine according to claim 2, characterized in that: The linkage unit comprises a lead screw (16), wherein the lead screw (16) is rotatably connected to two sides of the top of the housing (1), and one end of the two lead screws (16) extending to the outside of the housing (1) is fixedly connected to a second pulley (17), the first pulley (15) and the second pulley (17) are connected to each other by a transmission belt (18), and the first fixed cover (6) and the second fixed cover (8) are respectively threadedly connected to the outside of the two lead screws (16).

4. A double-station rounding machine according to claim 3, characterized in that: The clamping assembly comprises a turntable (2), the turntable (2) is rotatably connected to the top of a rotating column (13), a plurality of arc grooves (3) are provided inside the turntable (2), a plurality of slide bars (4) are respectively slidably connected to the inside of the arc grooves (3), the outside of the slide bars (4) are fixedly connected to a limit plate (20), and the limit plate (20) is slidably connected to the inside of the shell (1).

5. A double-station rounding machine according to claim 4, characterized in that: A second motor (19) is fixedly connected to the top of the second fixed cover (8), and an output end of the second motor (19) extends to the inside of the second fixed cover (8) and is fixedly connected to the transmission roller (9).

6. A double-station rounding machine according to claim 1, characterized in that: An electric telescopic rod (21) is installed on the top of the shell (1) at a side away from the calibration device (23); the detection device (22) is rotatably connected to the output end of the electric telescopic rod (21); the shell (1) is arranged in two groups; the bottoms of the two groups of shells (1) are fixedly connected to a circular calibration machine body (24).