Intelligent integral assembly production line for tubular pile mold
By designing an intelligent overall assembly production line for pipe pile molds, the problems of labor-intensive and low-efficiency production of pipe pile molds in the existing technology have been solved, an efficient and safe automated production process has been achieved, and production efficiency and product quality have been improved.
Patent Information
- Application Number
- CN202421126545.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The production and manufacturing of existing pipe pile molds is labor-intensive, with low efficiency, poor quality and high safety risks, especially in the mold parts assembly process.
An intelligent overall assembly production line for pipe pile molds is designed, including a pipe pile half-mold assembly station, a mold closing station, a loading station, a pipe pile full mold welding station and a blanking station. Through the half-mold welding workstation , piecing workbench, RGV transfer vehicle and other equipment to realize automated and mechanized production process.
It improves the degree of automation of pipe pile molds, reduces labor intensity, improves production efficiency, realizes mechanized adjustment and transfer, and combines manual and mechanical assembly welding to improve product quality and production safety.
Smart Images
Figure CN222345907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe pile mould production and manufacturing, in particular to an intelligent integral assembly production line for pipe pile moulds. Background Art
[0002] At present, the production and manufacturing of pipe pile molds is mostly labor-intensive, especially in the assembly process of mold parts, which has the following disadvantages:
[0003] 1. The pipe pile mold is a simple steel structure processing part, which is manually adjusted and fixed, with low efficiency;
[0004] 2. Manual handling of parts assembly is labor-intensive and of poor quality;
[0005] 3. Manual welding fixation, poor weld quality and poor working environment;
[0006] 4. Multiple lifting and transportation are carried out, which is inefficient and has great safety risks. Utility Model Content
[0007] The utility model aims to provide an intelligent overall assembly production line for pipe pile moulds to solve the defects existing in the current manual assembly and welding of pipe pile moulds.
[0008] In order to solve the above technical problems, the utility model provides an intelligent integrated assembly production line for pipe pile molds, comprising:
[0009] The pipe pile half-mold point assembly station is used for assembling and spot welding the pipe pile half-mold; the pipe pile half-mold point assembly station is provided with a half-mold welding workstation and a plurality of point assembly workbenches, the half-mold welding workstation welds the tongue and groove plate and the pipe wall of the pipe pile half-mold; the point assembly workbench assembles and spot welds other parts of the pipe pile half-mold;
[0010] The mold closing station combines the two half molds of the pipe pile that have been assembled and spot welded into a complete mold of the pipe pile;
[0011] A loading station, in which the pile mold is positioned to wait for subsequent welding;
[0012] The pipe pile whole mold welding station includes multiple whole mold welding workstations, and the pipe pile whole mold is transported to the whole mold welding workstation for welding by the RGV transfer vehicle;
[0013] The unloading station is where the RGV transporter transports the welded pipe pile mold to the unloading station for unloading.
[0014] Preferably, in the pipe pile half-mold splicing station, the half-mold welding workstation and multiple splicing workbenches are arranged in sequence, wherein the last splicing workbench is a welding workbench, and the remaining splicing workbenches are respectively equipped with AGV batching vehicles for distributing the parts of the pipe pile half-mold.
[0015] Preferably, two loading workbenches are provided in the loading station, and the pipe pile whole mold assembled at the mold closing station is placed on any loading workbench through a crane, and the two loading workbenches are arranged on both sides of the RGV transfer vehicle, so that the RGV transfer vehicle can transport the pipe pile whole mold on any loading workbench to the whole mold welding workstation for welding.
[0016] Preferably, the two loading workbenches are further provided with a servo positioning table, and the servo positioning table is located at the end of the loading workbench to perform axial positioning on the pipe pile mold.
[0017] Preferably, the RGV transfer vehicle is a mother-and-child vehicle, wherein the child vehicle moves along the Y-axis RGV track to under the loading workbench for loading the pipe pile mold; and the mother vehicle transports the child vehicle and the pipe pile mold loaded on the child vehicle to the mold welding workstation along the X-axis RGV track.
[0018] Preferably, four integral mold welding workstations are provided, which are distributed on both sides of the RGV track extending along the X-axis direction, and the RGV transfer vehicle can transport the pipe pile integral mold to any integral mold welding workstation.
[0019] Preferably, an RGV track extending along the Y-axis direction is arranged between each of the whole mold welding workstations and the RGV track along the X-axis direction, so that the sub-vehicle along the RGV track extending along the Y-axis direction can deliver the pipe pile whole mold into the whole mold welding workstation for welding.
[0020] Preferably, two unloading workbenches are provided in the unloading station, and the two unloading workbenches are arranged on both sides of the RGV track in the X-axis direction, and the RGV transfer vehicle can transport the welded pipe pile mold to any unloading workbench.
[0021] Preferably, an RGV track extending along the Y-axis direction is arranged between the unloading workbench and the RGV track along the X-axis direction, so that the sub-vehicle can transport the welded pipe pile mold to the unloading workbench along the RGV track extending along the Y-axis direction.
[0022] Compared with the prior art, the beneficial effects of the utility model are:
[0023] 1. Compared with traditional manual assembly, the intelligent overall assembly production line of the pipe pile mold of the utility model has the characteristics of high automation, low labor intensity, high production efficiency, and the pipe pile mold can realize mechanized adjustment and transportation, and the combination of manual and mechanical assembly and welding.
[0024] 2. In the intelligent overall assembly production line of the pipe pile mold, the half-mold welding workstation first welds the tongue and groove plate and the pipe wall; on the first assembly workbench, workers assemble the running wheels, lining plates, part of the flat steel, part of the bent plates and the lifting rings of the spot-welded pipe pile half-mold; on the second assembly workbench, workers assemble the flanges, remaining flat steel and remaining bent plates of the spot-welded pipe pile half-mold; and at the last welding workbench, manual welding is performed on the non-weldable parts of the pipe pile half-mold. Using multiple workstations to assemble different parts of the pipe pile half-mold is more efficient than connecting the points on the same workbench; at the same time, the workers on each workbench only repeat one or several assembly actions, and the assembly line operation has higher quality and speed than the traditional method.
[0025] 3. Since the pipe pile mold needs to be transported in two directions, a mother-child car structure is adopted in the utility model. The child car moves along the Y-axis direction, moves between the loading workbench, the whole mold welding workstation and the unloading workbench and the X-axis RGV track, and the mother car carries the child car and the pipe pile mold loaded on the child car and moves along the X-axis direction.
[0026] 4. Since the welding time of the whole mold welding workstation for welding the whole mold of the pipe pile is much longer than the transfer time of the RGV transfer vehicle, in order to match the factory manufacturing rhythm, the utility model arranges four whole mold welding workstations to work simultaneously, thereby improving the overall production efficiency of the pipe pile mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a front view of an intelligent integrated assembly production line for pipe pile molds provided by the utility model;
[0028] Figure 2 This is a top view of an intelligent integrated assembly production line for pipe pile molds provided by the utility model;
[0029] Figure 3 It is a top view of the pipe pile half-mold joint point workstation provided by the utility model;
[0030] Figure 4 It is a top view of the loading station provided by the utility model;
[0031] Figure 5 It is a top view of the pipe pile integral mold welding station provided by the utility model;
[0032] Figure 6 It is a top view of the blanking station provided by the utility model.
[0033] In the figure: 1. Pipe pile half-mold assembly station; 101. Half-mold welding workstation; 102. Assembly workbench; 103. Welding workbench; 104. AGV batching vehicle; 2. Mold closing station; 3. Loading station; 301. Loading workbench; 302. Servo positioning table; 4. Pipe pile whole mold welding station; 401. Whole mold welding workstation; 402. RGV transfer vehicle; 5. Unloading station; 501. Unloading workbench. DETAILED DESCRIPTION
[0034] The following is a further detailed description of the present invention in conjunction with the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more apparent from the following description and claims. It should be noted that the drawings are in very simplified form and in non-precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
[0035] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances. Example
[0037] The utility model provides an intelligent overall assembly production line for pipe pile molds. Figure 1 and Figure 2, including: a pipe pile half-mold assembly station 1, used for assembling and spot welding pipe pile half-molds; the pipe pile half-mold assembly station 1 is provided with a half-mold welding workstation 101 and a plurality of assembly workbenches 102, the half-mold welding workstation 101 welds the tongue and groove plate and the pipe wall of the pipe pile half-mold; the assembly workbench 102 assembles and spot welds other parts of the pipe pile half-mold; a mold closing station 2, combines the two pipe pile half-molds assembled and spot welded into a pipe pile whole mold; a loading station 3, the pipe pile whole mold is positioned in the loading station 3, waiting for subsequent welding; a pipe pile whole mold welding station 4, including a plurality of whole mold welding workstations 401, and the pipe pile whole mold is transported to the whole mold welding workstation 401 by an RGV transfer vehicle 402 for welding; a material unloading station 5, the RGV transfer vehicle 402 transports the welded pipe pile whole mold to the unloading station 5 for unloading.
[0038] Compared with traditional manual assembly, the intelligent overall assembly production line of pipe pile moulds has the characteristics of high degree of automation, low labor intensity and high production efficiency. The pipe pile moulds can realize mechanized adjustment and transportation, and the welding of manual and mechanical combination is an advantage.
[0039] Specifically, please refer to 3 at the same time. In the pipe pile half-mold splicing station 1, the half-mold welding workstation 101 and multiple splicing workbenches 102 are arranged in sequence, wherein the last splicing workbench 102 is a welding workbench 103, and the remaining splicing workbenches 102 are respectively equipped with AGV batching vehicles 104 for distributing the parts of the pipe pile half-mold.
[0040] In the present invention, the half-mold welding workstation 101 first welds the tongue and groove plate and the pipe wall; on the first point-joining workbench 102, workers assemble the running wheels, lining plates, part of the flat steel, part of the bent plates and the lifting rings of the spot-welded pipe pile half-mold; on the second point-joining workbench 102, workers assemble the flanges, the remaining flat steel and the remaining bent plates of the spot-welded pipe pile half-mold; and at the last welding workbench 103, manual welding is performed on the non-weldable parts of the pipe pile half-mold. The present invention uses multiple workstations to assemble different parts of the pipe pile half-mold respectively, which is more efficient than connecting the points on the same workbench; at the same time, the workers on each workbench only repeat one or several points-joining actions, and the assembly line operation is carried out, and the quality and speed of the points-joining are higher than the traditional method.
[0041] For details, please also refer to Figure 4 Two loading workbenches 301 are provided in the loading station 3. The pipe pile mold assembled on the mold closing station 2 is placed on any loading workbench 301 through a crane, and the two loading workbenches 301 are arranged on both sides of the RGV transfer vehicle 402, so that the RGV transfer vehicle 402 can transport the pipe pile mold on any loading workbench 301 to the whole mold welding workstation 401 for welding.
[0042] Furthermore, a servo positioning platform 302 is also provided on the two loading workbenches 301 . The servo positioning platform 302 is located at the end of the loading workbenches 301 to perform axial positioning on the pipe pile mold.
[0043] In one embodiment, the servo positioning platform 302 includes a positioning plate and a slide rail assembly for driving the positioning plate to move, so that the positioning plate can move axially on the loading workbench 301 , thereby adjusting the position of the pipe pile mold for transportation by the RGV transfer vehicle 402 .
[0044] The RGV transfer vehicle 402 in the present invention is a mother-and-child vehicle, wherein the child vehicle moves along the RGV track in the Y-axis direction to the bottom of the loading workbench 301 for loading the pipe pile mold; and the mother vehicle transports the child vehicle and the pipe pile mold loaded on the child vehicle to the mold welding workstation 401 along the RGV track in the X-axis direction. Since the pipe pile mold needs to be transported in two directions in the present invention, a mother-and-child vehicle structure is adopted. The child vehicle moves along the Y-axis direction, moves between the loading workbench 301 and the RGV track in the X-axis direction, and the mother vehicle carries the child vehicle and the pipe pile mold loaded on the child vehicle toward the mold welding workstation 401. In order for the child vehicle to smoothly load the pipe pile mold, a V-shaped tooling and a lifting mechanism that drives the V-shaped tooling to move up and down are also installed on the child vehicle. When the child vehicle moves to the bottom of the loading workbench 301, the V-shaped tooling is raised so that it can lift the pipe pile mold, thereby realizing the transfer.
[0045] For details, please also refer to Figure 5 An RGV track extending along the Y axis is arranged between each of the whole mold welding workstations 401 and the RGV track along the X axis, so that the sub-vehicle can send the pipe pile whole mold into the whole mold welding workstation 401 for welding along the RGV track extending along the Y axis.
[0046] Because the welding time of the whole mold welding workstation 401 for welding the whole mold of the pipe pile is much longer than the transfer time of the RGV transfer vehicle 402, in order to match the factory manufacturing rhythm, the utility model arranges four whole mold welding workstations 401 to work simultaneously, thereby improving the overall production efficiency of the pipe pile mold.
[0047] For details, please also refer to Figure 6 The unloading station 5 is provided with two unloading workbenches 501, and the two unloading workbenches 501 are arranged on both sides of the RGV track in the X-axis direction, and the RGV transfer vehicle 402 can transport the welded pipe pile mold to any unloading workbenches 501. In addition, an RGV track extending along the Y-axis direction is arranged between the unloading workbenches 501 and the RGV track in the X-axis direction, so that the sub-vehicle can transport the welded pipe pile mold to the unloading workbenches 501 along the RGV track extending along the Y-axis direction.
[0048] The above description is only a description of the preferred embodiment of the utility model, and is not any limitation on the scope of the utility model. Any changes and modifications made by ordinary technicians in the field of the utility model based on the above disclosure shall fall within the scope of protection of the claims.
Claims
1. An intelligent integrated assembly production line for pipe pile moulds, characterized in that: include: A pipe pile half-mold assembly station (1) is used for assembling and spot welding pipe pile half-molds; the pipe pile half-mold assembly station (1) is provided with a half-mold welding workstation (101) and a plurality of assembly workbenches (102); the half-mold welding workstation (101) welds the tongue and groove plate and the pipe wall of the pipe pile half-mold; the assembly workbenches (102) assemble and spot weld other parts of the pipe pile half-mold; The mold closing station (2) combines the two pipe pile half molds that have been assembled and spot welded into a pipe pile complete mold; A loading station (3), in which the pipe pile mold is positioned to wait for subsequent welding; The pipe pile integral mold welding station (4) comprises a plurality of integral mold welding workstations (401), and the pipe pile integral mold is transported to the integral mold welding workstation (401) for welding via an RGV transfer vehicle (402); A material unloading station (5), wherein the RGV transfer vehicle (402) transports the welded pipe pile mold to the material unloading station (5) for unloading.
2. The intelligent integrated assembly production line for pipe pile moulds according to claim 1, characterized in that: In the pipe pile half-mold splicing station (1), the half-mold welding workstation (101) and a plurality of splicing workbenches (102) are arranged in sequence, wherein the last splicing workbench (102) is a welding workbench (103), and the remaining splicing workbenches (102) are respectively equipped with AGV batching vehicles (104) for distributing parts of the pipe pile half-mold.
3. The intelligent integrated assembly production line for pipe pile moulds according to claim 1, characterized in that: Two loading workbenches (301) are provided in the loading station (3), and the pipe pile whole mold assembled on the mold closing station (2) is placed on any one of the loading workbenches (301) by means of a crane, and the two loading workbenches (301) are arranged on both sides of the RGV transfer vehicle (402), so that the RGV transfer vehicle (402) can transport the pipe pile whole mold on any one of the loading workbenches (301) to the whole mold welding workstation (401) for welding.
4. The intelligent integrated assembly production line for pipe pile moulds according to claim 3, characterized in that: A servo positioning platform (302) is also provided on the two loading workbenches (301). The servo positioning platform (302) is located at the end of the loading workbenches (301) and performs axial positioning on the pipe pile mold.
5. The intelligent integrated assembly production line for pipe pile moulds according to claim 3, characterized in that: The RGV transfer vehicle (402) is a mother-child vehicle, wherein the child vehicle moves along the RGV track in the Y-axis direction to below the loading workbench (301) for loading the pipe pile mold; and the mother vehicle transports the child vehicle and the pipe pile mold loaded on the child vehicle to the mold welding workstation (401) along the RGV track in the X-axis direction.
6. The intelligent integrated assembly production line for pipe pile moulds according to claim 5, characterized in that: The integral mold welding workstations (401) are provided with four units, which are distributed on both sides of the RGV track extending along the X-axis direction. The RGV transfer vehicle (402) can transport the pipe pile integral mold to any integral mold welding workstation (401).
7. The intelligent integrated assembly production line for pipe pile moulds according to claim 6, characterized in that: An RGV track extending along the Y-axis direction is arranged between each integral mold welding workstation (401) and the RGV track along the X-axis direction, so that the sub-vehicle can deliver the pipe pile integral mold into the integral mold welding workstation (401) for welding along the RGV track extending along the Y-axis direction.
8. The intelligent integrated assembly production line for pipe pile moulds according to claim 5, characterized in that: The unloading station (5) is provided with two unloading workbenches (501), and the two unloading workbenches (501) are arranged on both sides of the RGV track in the X-axis direction. The RGV transfer vehicle (402) can transport the welded pipe pile mold to any unloading workbench (501).
9. The intelligent integrated assembly production line for pipe pile moulds according to claim 8, characterized in that: An RGV track extending along the Y-axis direction is arranged between the blanking workbench (501) and the RGV track extending along the X-axis direction, so that the sub-vehicle can transport the welded pipe pile mold to the blanking workbench (501) along the RGV track extending along the Y-axis direction.