Novel automatic detection and packaging all-in-one machine

Abstract

The utility model relates to the technical field of automatic detection and packaging machines, in particular to a novel automatic detection and packaging all-in-one machine which is characterized in that a bearing plate is arranged in an assembly cabinet, a working area is arranged on the bearing plate, and a material belt runway from the left side to the right side is arranged in the working area; a conveying material belt is arranged on the double-material-belt feeding guide stand, the double-material-belt runway and the double-material-belt rolling stand in sequence; a product detection system, a defective product punching system and a material belt conveying system are further arranged in a working area at the upper end of the bearing plate; the material belt conveying system comprises a material belt positioning module and a material belt pulling module, the product detection system comprises a plurality of detection camera modules, and the defective product punching system comprises a punching machine table; according to the technical scheme, an automatic all-in-one machine is adopted, and high-efficiency and high-quality operations of conveying, detecting, defective product collecting and good product collecting and packaging are sequentially completed on a whole material belt.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic detection and packaging machines, in particular to a new type of automatic detection and packaging integrated machine. Background Art

[0002] The product belt in industry is a specially designed belt that attaches products to the belt. It is used in various applications in the manufacturing and processing process. It is mainly used to attach the products produced to the belt during the process, and the belt is used to collect the products through the belt conveyor for packaging.

[0003] During the material tape transmission process, the existing electronic components shipped in whole tape packages are manually visually inspected for quality and manually coiled for packaging. This method has problems such as high workload for operators, low efficiency, and high quality risks. Utility Model Content

[0004] The utility model aims to overcome the above-mentioned shortcomings and provide a technical solution that can solve the above-mentioned problems.

[0005] A new type of integrated machine for automatic inspection and packaging, including a machine body consisting of a lower electrical cabinet and an upper assembly cabinet, and also including a transmission belt with a product attached; the assembly cabinet includes a carrying plate inside, a working area is provided on the carrying plate, and a belt runway is provided in the working area from the left side to the right side; the transmission belt is successively along a double belt feeding guide frame, a double belt runway, and a double belt winding frame; a product inspection system, a defective product punching system, and a belt transportation system are also provided in the upper working area of ​​the carrying plate; the belt transportation system includes a belt positioning module and a belt pulling module; the belt positioning module The block is used to fix and release the positioning of the transmission belt; when the belt positioning module releases the positioning of the transmission belt, the belt pulling module starts to pull the displacement of the transport belt; the product inspection system includes multiple inspection camera modules, and the multiple inspection camera modules respectively detect different angles of the products attached to the transmission belt to detect good and defective products on the belt; the defective product punching system includes a punching machine table, and a cutting plate for punching defective products on the transmission belt is provided at the lower end of the punching machine table, and a notch is provided on the carrier plate in the same vertical plane area as the defective product punching system, and the punched defective products fall down along the notch.

[0006] Furthermore, a material tape feeding guide frame is assembled on the left side of the assembly cabinet, and a material tape winding frame is assembled on the right side of the assembly cabinet.

[0007] Furthermore, the transmission belts are in the form of two left and right belts, connection points connected to the products are arranged inside the two transmission belts, and positioning holes are arranged in an array on the surface of the two transmission belts.

[0008] Furthermore, in the material belt transportation system: the material belt positioning module includes a positioning vertical plate, a positioning slide plate is provided on the outer side of the positioning vertical plate, a positioning track in the vertical direction is provided on the outer side of the positioning slide plate, a positioning plate which can move up and down along the Z-axis direction is provided along the outer side of the positioning track, a positioning cross plate is provided on the outer side of the positioning plate, and a positioning plug column which can be inserted into the positioning holes on the two transmission material belts is provided at the lower end of the positioning cross plate; the material belt pulling module includes a main vertical plate, a main slide plate is provided on the outer side of the main vertical plate, a main track in the horizontal direction is provided on the outer side of the main slide, and an assembly plate which can move left and right along the X-axis direction is provided along the outer side of the main track; a pulling slide plate is provided on the outer side of the assembly plate, a granular material track in the vertical direction is provided on the outer side of the granular material slide plate, a pulling plate which can move up and down along the Z-axis direction is provided along the outer side of the pulling track, a pulling cross plate is provided on the outer side of the granular material plate, and a pulling plug column which can be inserted into the positioning holes on the two transmission material belts is provided at the lower end of the pulling cross plate.

[0009] Furthermore, there are three groups of detection camera modules; the first group of cameras is located above the middle of the transmission belt and is used to detect the front of the product; the second and third groups of cameras are located above the side of the transmission belt, and two groups of reflective components are provided on the side of the transmission belt. The second and third groups of cameras scan and detect different side parts of the product through the two groups of reflective components.

[0010] Furthermore, the defective product punching and cutting system is located above the conveying belt, and a supporting column is provided between the defective product punching and cutting system and the carrying plate.

[0011] Furthermore, a bottom plate is provided at the lower end of the carrying plate, and a supporting column is provided at the corner end between the carrying plate and the bottom plate. A gap space is left between the carrying plate and the bottom plate through the support of the column, and a defective product collection box is provided in the gap.

[0012] Furthermore, two working areas are provided on the carrying plate for realizing the transportation of double transmission belts.

[0013] The beneficial effects of the utility model are:

[0014] The automated all-in-one machine is used to complete the entire material strip's transportation, inspection, defective product collection and good product collection and packaging in sequence, with high efficiency and high quality.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 This is a schematic diagram of the internal structure of the assembled cabinet.

[0018] Figure 3 This is a schematic diagram of the installation structure of the structural part on the bearing plate.

[0019] Figure 4 The schematic diagram of the structure of the transmission belt is shown.

[0020] Figure 5 This is a schematic diagram of the strip positioning module structure.

[0021] Figure 6 This is a schematic diagram of the material strip pulling module structure.

[0022] Figure 7 This is a schematic diagram of the stamping machine structure.

[0023] The accompanying drawings are marked as follows:

[0024]

[0025] DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figures 1 to 7 The utility model includes a machine body 1 composed of a lower electrical cabinet 2 and an upper assembly cabinet 3, and also includes a transmission belt 4 with a product attached; the assembly cabinet 3 includes a carrying plate 31 inside, a working area is provided on the carrying plate 31, and a belt runway 32 from the left side to the right side is provided in the working area; the transmission belt 4 is sequentially along the double belt feeding guide frame 8, the double belt runway 32, and the double belt winding frame 9; a product detection system 5, a defective product punching system 6, and a belt transportation system 7 are also provided in the upper working area of ​​the carrying plate 31; the belt transportation system 7 includes a belt positioning module 71 and a belt pulling module 72; the belt positioning module 71 is used to fix The positioning module 71 is used to fix and release the positioning of the conveying belt 4; when the belt positioning module 71 releases the positioning of the conveying belt 4, the belt pulling module 72 starts to pull the displacement of the conveying belt; the product inspection system 5 includes a plurality of inspection camera modules 51, and the plurality of inspection camera modules 51 respectively detect different angles of the products attached to the conveying belt 4, and detect good and defective products on the belt; the defective product punching system 6 includes a punching machine table 61, and a cutting plate for punching defective products on the conveying belt 4 is provided at the lower end of the punching machine table 61, and a notch 33 is provided on the carrier plate 31 in the same vertical plane area as the defective product punching system 6, and the punched defective products fall downward along the notch 33;

[0028] The utility model aims to use the integrated machine to realize transportation, detection, collection of defective products and collection and packaging of good products.

[0029] Structurally, the machine body 1 is composed of a lower electrical cabinet 2 and an upper assembly cabinet 3. The electrical cabinet 2 is used to load the corresponding electrical control unit, while the assembly cabinet 3 is used to load the corresponding components for work processing.

[0030] This technology is mainly aimed at the design of the interior of the assembly cabinet 3.

[0031] The assembly cabinet 3 is designed with internal double material belts: the machine uses two transmission material belts 4, which improves the processing capacity and efficiency and can perform multiple tasks at the same time.

[0032] For the work area and transport system in the assembly cabinet 3:

[0033] The carrier plate 31 is provided with two working areas, which is suitable for double-belt transportation; the belt transportation system 7 includes a positioning and pulling module to ensure that the belt is in the correct position and runs stably.

[0034] A material belt feeding guide frame 8 is assembled on the left side of the assembly cabinet 3, and a material belt winding frame 9 is assembled on the right side of the assembly cabinet 3. In addition, entrances and exits for conveying the material belt 4 are arranged on the left and right sides of the assembly cabinet 3; the material belt feeding guide frame 8 is used to convey the material belt 4 from the left end entrance into the interior of the assembly cabinet 3, and the right end conveying the material belt 4 is wound from the exit from the interior of the assembly cabinet 3 to the material belt winding frame 9.

[0035] For the interior of the assembly cabinet 3 , the key components are the product inspection system 5 , the defective product punching system 6 , and the material belt transportation system 7 .

[0036] Product inspection system 5: Use three sets of inspection camera modules 51 to inspect products from different angles to ensure comprehensive product quality control.

[0037] Defective product punching system 6: Locate the defective products and punch them out and drop them into the collection box, effectively separating the defective products and reducing waste.

[0038] Material strip positioning and pulling module: The position and transportation of the material strip are adjusted through a precise control system to ensure the stability of the continuous production process.

[0039] First, for the material belt transport system 7, it cooperates with the transmission material belt 4. The transmission material belt 4 is divided into two left and right parts. The two transmission material belts 4 are provided with connection points connected to the products, and the two transmission material belts 4 are arranged with positioning holes 41 in an array on the surface; for the material belt transport system 7, the material belt positioning module 71 includes a positioning vertical plate 711, a positioning slide plate 712 is provided on the outer side of the positioning vertical plate 711, a positioning track 713 is provided on the outer side of the positioning slide plate 712 in the vertical direction, a positioning plate 714 that can move up and down along the Z-axis direction is provided along the outer side of the positioning track 713, a positioning cross plate 715 is provided on the outer side of the positioning plate 714, and a positioning cross plate 715 is provided at the lower end of the positioning cross plate 715, which can be inserted into the positioning plates on the two transmission material belts 4 A positioning plug 716 in the socket 41; wherein the material strip pulling module 72 comprises a main vertical plate 721, a main slide plate 722 is provided on the outer side of the main vertical plate 721, a main track 723 in the horizontal direction is provided on the outer side of the main slide plate 722, and an assembly plate 724 which can move left and right along the X-axis direction is provided along the outer side of the main track 723; a material pulling slide plate 725 is provided on the outer side of the assembly plate 724, a granular material track 726 in the vertical direction is provided on the outer side of the granular material slide plate, a material pulling plate 727 which can move up and down along the Z-axis direction is provided along the outer side of the material pulling track, a material pulling horizontal plate 728 is provided on the outer side of the granular material plate, and a material pulling plug 729 which can be inserted into the positioning sockets 41 on the two transmission material strips 4 is provided at the lower end of the material pulling horizontal plate 728;

[0040] The working principle is as follows: the pulling pin 729 on the driving belt pulling module 72 is inserted into the positioning socket 41 for cooperation, and the transmission belt 4 is driven to move a certain distance each time, and the belt pulling module 72 is reset to its original position after completing the movement of the transmission belt 4 for a certain distance. At the same time as the belt pulling module 72 completes the reset, the positioning pin 716 on the driving belt positioning module 71 is inserted into the positioning socket 41 for cooperation, so that the entire transmission belt 4 is positioned and fixed; thereby completing the pulling and positioning of the transmission belt 4 in the production process;

[0041] The product inspection system 5 includes a plurality of inspection camera modules 51. The plurality of inspection camera modules 51 respectively inspect different angles of the products attached to the conveying material belt 4, and inspect good and bad products on the material belt. Specifically, the inspection camera modules 51 are three groups;

[0042] The first camera group is located above the middle of the conveyor belt 4 and is used to detect the front of the product;

[0043] The second camera group and the third camera group are located above the side of the conveyor belt 4, and two groups of reflective components 52 are provided on the side of the conveyor belt 4. The second camera group and the third camera group scan and detect different side parts of the product through the two groups of reflective components 52. For the reflective component 52, a reflective lens or other existing devices can be used.

[0044] The working principle is: the technicians install the second and third cameras in a certain position to scan and inspect the side parts of the product.

[0045] The defective product punching system 6 includes a punching machine 61, a cutting plate for punching defective products on the conveying material belt 4 is provided at the lower end of the punching machine 61, and a notch 33 is provided on the carrier plate 31 in the same vertical plane area as the defective product punching system 6, and the punched defective products fall downward along the notch 33; and the defective product punching system 6 is located above the conveying material belt 4, and a supporting column 62 is provided between the defective product punching system 6 and the carrier plate 31, and the punching machine 61 is assembled above the conveying material belt 4 through the column 62. A bottom plate is provided at the lower end of the carrier plate 31, and a supporting column 34 is provided at the corner end between the carrier plate 31 and the bottom plate, and a gap space is left between the carrier plate 31 and the bottom plate through the support of the column 62, and a defective product collection box 35 is provided at the gap, so that the defective products falling along the notch 33 fall into the defective product collection box 35 for collection.

[0046] With the above structures working together, the specific process flow is as follows:

[0047] S1: The working area on the carrier plate 31 is set to two areas for transporting, testing, and selecting defective products with the dual transmission belt 4:

[0048] S2: Through the front-end process, the continuous conveying material belt 4 of the attached product is placed in sequence along the material belt feeding guide frame 8, the assembly cabinet 3 inlet, the internal material belt runway 32 of the assembly cabinet 3, the assembly cabinet 3 outlet, and the material belt winding frame 9;

[0049] a1: Inside the assembly cabinet 3, the detection camera module 51, the material strip positioning module 71, the punching machine 61, and the material strip pulling module 72 are placed in sequence from left to right;

[0050] a2: driving the material pulling pin 729 on the material pulling module 72 to be inserted into the positioning socket 41 to cooperate with the material pulling pin 729, and driving the transmission material belt 4 to move a certain distance indirectly;

[0051] a3: After the material belt pulling module 72 has completed a transmission and moved the material belt 4 for a certain distance, it is reset to its original position;

[0052] a4: After each movement of the transmission belt 4, the positioning pin 716 on the driving belt positioning module 71 is inserted into the positioning socket 41 to cooperate with the transmission belt 4, so as to position and fix the entire transmission belt 4;

[0053] a5: After the overall conveyor belt 4 is positioned and fixed, the three groups at the front end respectively detect the front and side angles of the product on the conveyor belt 4;

[0054] a6: After completing process a5, proceed to processes a2 to a4;

[0055] a7-1: The detected part of the conveyor belt 4 is transported to between the punching machine 61 and the notch 33; when the detected product is a defective product, the punching machine 61 will perform a punching process on the connection point between the defective product and the two conveyor belts 4, so that the defective product falls from the notch 33 into the defective product collection box 35; when the detected product is a good product, the punching machine 61 does not work;

[0056] a7-2: At this time, the front end of the conveyor belt 4 is subjected to process a5 to inspect the product;

[0057] Repeat the above steps from a2 to a7-2;

[0058] S3: The transmission tape 4 at the exit of the assembly cabinet 3 is rolled up on the tape rolling stand 9.

[0059] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model is disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiments according to the technology of the utility model, which does not depart from the content of the technical solution of the utility model, belongs to the scope of the technical solution of the utility model.

Claims

1. A new type of integrated machine for automatic testing and packaging, characterized by: It comprises a machine body (1) consisting of a lower electrical cabinet (2) and an upper assembly cabinet (3), and also comprises a transmission material belt (4) attached with a product; The assembly cabinet (3) includes a carrying plate (31) inside, a working area is provided on the carrying plate (31), and a material belt runway (32) is provided in the working area from the left side to the right side; the conveying material belt (4) is sequentially directed to the double material belt feeding guide frame (8), the double material belt runway (32), and the double material belt winding frame (9); a product detection system (5), a defective product punching system (6), and a material belt transportation system (7) are also provided in the working area at the upper end of the carrying plate (31); The material belt transport system (7) comprises a material belt positioning module (71) and a material belt pulling module (72); the material belt positioning module (71) is used to fix and release the positioning of the transmission material belt (4); when the material belt positioning module (71) releases the positioning of the transmission material belt (4), the material belt pulling module (72) starts to pull the displacement of the transport material belt; The product inspection system (5) comprises a plurality of inspection camera modules (51), wherein the plurality of inspection camera modules (51) respectively inspect the products attached to the transmission material belt (4) at different angles, and inspect good products and bad products on the material belt; The defective product punching system (6) comprises a punching machine platform (61), the lower end of which is provided with a cutting plate for punching defective products on the conveying material belt (4), and a notch (33) is provided on the carrier plate (31) in the same vertical plane area as the defective product punching system (6), so that the punched defective products fall downward along the notch (33).

2. The novel integrated automatic testing and packaging machine according to claim 1 is characterized in that: A material belt feeding guide frame (8) is assembled on the left side of the assembly cabinet (3), and a material belt winding frame (9) is assembled on the right side of the assembly cabinet (3).

3. The novel integrated automatic testing and packaging machine according to claim 1 is characterized in that: The transmission material belts (4) are in the form of two left and right sides, and connection points connected to the products are arranged inside the two transmission material belts (4), and positioning holes (41) are arranged in an array on the surface of the two transmission material belts (4).

4. The novel integrated automatic testing and packaging machine according to claim 3 is characterized in that: In the material belt transport system (7): The material belt positioning module (71) comprises a positioning vertical plate (711), a positioning slide plate (712) is arranged on the outer side of the positioning vertical plate (711), a positioning track (713) in the vertical direction is arranged on the outer side of the positioning slide plate (712), a positioning plate (714) movable up and down along the Z-axis direction is arranged on the outer side of the positioning track (713), a positioning horizontal plate (715) is arranged on the outer side of the positioning plate (714), and a positioning pin (716) which can be inserted into the positioning sockets (41) on the two transmission material belts (4) is arranged at the lower end of the positioning horizontal plate (715); The material strip pulling module (72) comprises a main vertical plate (721), a main slide plate (722) is provided on the outer side of the main vertical plate (721), a main track (723) in the horizontal direction is provided on the outer side of the main slide plate (722), and an assembly plate (724) that can move left and right along the X-axis direction is provided along the outer side of the main track (723); a material pulling slide plate (725) is provided on the outer side of the assembly plate (724), a granular material track (726) in the vertical direction is provided on the outer side of the granular material slide plate, a material pulling plate (727) that can move up and down along the Z-axis direction is provided along the outer side of the material pulling track, a material pulling transverse plate (728) is provided on the outer side of the granular material plate, and a material pulling plug post (729) that can be inserted into the positioning sockets (41) on the two transmission material strips (4) is provided at the lower end of the material pulling transverse plate (728).

5. The novel integrated automatic testing and packaging machine according to claim 1 is characterized in that: The detection camera modules (51) are divided into three groups; The first camera group is located above the middle of the conveyor belt (4) and is used to detect the front of the product; The second camera group and the third camera group are located above the side of the transmission belt (4), and two groups of reflective components (52) are provided on the side of the transmission belt (4). The second camera group and the third camera group scan and detect different side parts of the product through the two groups of reflective components (52).

6. The novel integrated automatic testing and packaging machine according to claim 1 is characterized in that: The defective product punching system (6) is located above the conveying material belt (4), and a supporting column (62) is provided between the defective product punching system (6) and the carrying plate (31).

7. The novel integrated automatic testing and packaging machine according to claim 1 or 6, characterized in that: A bottom plate is provided at the lower end of the carrying plate (31), and a support column (34) is provided at the corner end between the carrying plate (31) and the bottom plate. A gap space is left between the carrying plate (31) and the bottom plate through support by a column (62), and a defective product collection box (35) is provided at the gap.

8. The novel integrated automatic testing and packaging machine according to claim 1 is characterized by: Two working areas are provided on the carrying plate (31) for realizing the transportation of the double transmission material belts (4).

9. The novel integrated automatic testing and packaging machine according to claim 1, characterized in that: The left and right sides of the assembly cabinet (3) are provided with inlets and outlets for the conveying material belt (4) to enter and exit.

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