Multi-point transfer blanking device of bulk cargo conveying transfer station
By using a volume feeder and a rotary switching mechanism in the transfer station, the transverse feeding is achieved, which solves the problems of material dust and equipment wear, reduces floor height and civil engineering costs, and improves the system stability and operation capabilities.
Patent Information
- Application Number
- CN202421282511.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-06-05
AI Technical Summary
In the design of existing transfer stations, dust is easily raised during the transportation process, resulting in rapid wear and difficulty in maintenance of the equipment, and high floor height, which increases the cost of civil construction.
Using a volume feeder and a rotary switching mechanism, the rotary support bearing and rotary wheel rotate on the annular track, and the vertical blanking is changed to horizontal feeding, removing the electric tee and bifurcated blanking pipes, simplifying the Structure, lowering the floor height.
It effectively reduces equipment wear, simplifies maintenance and maintenance, reduces civil construction costs, and improves the stability and continuous operation capabilities of the system.
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Figure CN222348081U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material conveying equipment, in particular to a multi-point transfer and dropping device for a bulk material conveying and transfer station. Background Art
[0002] In large enterprises such as metallurgy, chemical industry, building materials, docks, thermal power plants, etc., it is often necessary to transport raw materials from mines or ports to conveyor belts through transfer stations for subsequent packaging and processing.
[0003] The design structure of the existing transfer station is upper and lower belt transportation. The upper level adopts a double-way belt, one of which is the main operation and the other is a backup; the lower level adopts a three-way belt for packaging. At the head funnel of the double-way belt of the upper level, the electric tee and the coal drop pipe are installed to realize the material distribution of the three-way belt below. However, this solution requires the setting of a certain height of inclined self-sliding slope, so that the material is transported downward along the top of the slope under the action of gravity. During this period, the material is easy to raise a lot of dust, and the impact on the conveying equipment is relatively large, resulting in faster wear of equipment components such as conveying pipelines, higher maintenance frequency, and greater difficulty in maintenance. While affecting the stability and continuous operation capability of the system, the transfer station has a high floor height, which greatly increases the construction cost of civil engineering. Utility Model Content
[0004] The purpose of the utility model is to solve the above problems and provide a multi-point transfer and blanking device for a bulk material conveying and transfer station.
[0005] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions, including:
[0006] Volumetric feeder and rotary switching mechanism;
[0007] The rotary switching mechanism includes a slewing support bearing and a rotary wheel. The volumetric feeder is connected to the head funnel of the belt conveyor through a slewing support bearing at the top, and the volumetric feeder is rotated on a circular track through a rotary wheel at the bottom to switch to feeding one of the multiple belt conveyors below.
[0008] As a further description of the above technical solution, the volumetric feeder and the travel wheel are connected by bolts to form a rotating whole, and the volumetric feeder rotates around the feed port through the rotating wheel.
[0009] As a further description of the above technical solution, a feed port is provided on one side above the volumetric feeder, a discharge port is provided on the other side below the volumetric feeder, and a discharge pipe is provided inside the volumetric feeder.
[0010] As a further description of the above technical solution, the discharge port is connected to a material guide trough, and the material falls into the material guide trough through the discharge pipe. The volumetric feeder drives the rotor to feed the material through a motor reducer assembly.
[0011] As a further description of the above technical solution, the annular track is symmetrically fixed above the ground through columns, and the annular track is in a circular ring shape.
[0012] As a further description of the above technical solution, the head funnel is symmetrically arranged above the volumetric feeder.
[0013] As a further description of the above technical solution, the belt conveyor is equidistantly arranged at the bottom of the discharge port of the volumetric feeder.
[0014] As a further description of the above technical solution, the upper part of the slewing support bearing is connected to the head funnel through flange bolts.
[0015] As a further description of the above technical solution, the lower side of the slewing support bearing is connected to the volumetric feeder via flange bolts.
[0016] As a further description of the above technical solution, the slewing support bearing is driven by a motor, the outer ring of the slewing support bearing is fixed, and the inner ring of the slewing support bearing rotates.
[0017] The beneficial effects of the utility model are as follows:
[0018] The utility model removes the electric tee and forked dropping pipe under the head hopper of the original belt conveyor, installs an electric slewing support bearing under the hopper, installs a volumetric feeder under the slewing support bearing, installs a slewing wheel under the feeder, and a circular track is arranged below the slewing support bearing and supported above the ground by columns. The volumetric feeder is driven to rotate on the track by the electric slewing support bearing, and the vertical dropping is improved into horizontal continuous feeding, so that any volumetric feeder can feed any one of the three belts, and it is convenient for maintenance and overhaul at a later stage, effectively reducing the design height of the transfer station floor and saving the construction cost of civil engineering.
[0019] In order to more clearly illustrate the structural features and functions of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a front view of the multi-point transfer and blanking device of the bulk material conveying and transfer station of the utility model;
[0021] Figure 2 It is a side view of the multi-point transfer and blanking device of the bulk material conveying and transfer station of the utility model;
[0022] Figure 3 It is a top view of the multi-point transfer and blanking device of the bulk material conveying and transfer station of the utility model;
[0023] Figure 4 yes Figure 1 Enlarged schematic diagram of AA in the middle.
[0024] Reference numerals:
[0025] 1. Volumetric feeder; 2. Rotary switching mechanism; 21. Slewing support bearing; 22. Rotary wheel; 3. Annular track; 31. Column; 4. Belt conveyor; 41. Head hopper. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.
[0027] like Figure 1-Figure 4 As shown, in one embodiment, a multi-point transfer and dropping device for a bulk material conveying and transfer station includes: a volumetric feeder 1 and a rotary switching mechanism 2.
[0028] The rotary switching mechanism 2 includes a slewing bearing 21 and a rotary wheel 22. The upper part of the volumetric feeder 1 is connected to the head hopper 41 of the belt conveyor 4 through the slewing bearing, and the lower part rotates on the circular track 3 through the rotary wheel 22 to switch to feeding one of the multiple belt conveyors 4 below. Specifically, the head hopper 41 is symmetrically arranged above the volumetric feeder 1; and the multiple belt conveyors 4 are equidistantly arranged at the bottom of the discharge port of the volumetric feeder 1.
[0029] Furthermore, the upper part of the slewing bearing 21 is connected to the head hopper 41 by flange bolts, and the lower part of the slewing bearing 21 is connected to the volumetric feeder 1 by flange bolts. The slewing bearing 21 is driven by a motor, the outer ring of the slewing bearing 21 is fixed, and the inner ring can rotate.
[0030] like Figure 1-Figure 4 As shown, in this embodiment, the volumetric feeder 1 and the travel wheel are connected by bolts to form a rotating whole, so that the volumetric feeder 1 can rotate around the feed port through the rotating wheel 22.
[0031] Furthermore, a feed port is provided on one side above the volumetric feeder 1, a discharge port is provided on the other side below the volumetric feeder 1, and a discharge pipe is provided inside the volumetric feeder 1. The discharge port is connected to a guide trough, and the material falls into the guide trough through the discharge pipe; the volumetric feeder 1 drives the rotor to perform feeding operation through a motor reducer assembly, and the speed can be adjusted by changing the speed by using a variable frequency motor. In addition, the volumetric feeder 1 is also equipped with an electronic control system to achieve remote and local control, providing a convenient operation method.
[0032] like Figure 1-Figure 4 As shown, in this embodiment, the annular track 3 is symmetrically fixed above the ground through the pillars 31 to guide the movement of the rotary wheel 22. The annular track 3 is made of track steel that is heated and bent into a circular ring shape, which has sufficient stability and load-bearing capacity.
[0033] Working principle: By operating the control box, first start the electric slewing support bearing 21, so that the volumetric feeder 1 rotates around the inlet as driven by the slewing bearing. During the rotation, the discharge port will rotate to the upper position of any belt conveyor 4 of the next level as the circular track 3 rotates; after reaching the specified position, the next level belt conveyor 4, the volumetric feeder 1 and the previous level belt conveyor 4 are started in sequence. In the working chamber of the volumetric feeder 1, the material is pushed to the position of the discharge pipe along the conveying direction, and the material falls into the guide trough through the discharge pipe, and then enters the conveying belt of the next level belt conveyor 4.
[0034] Through the above technical solution, the present application removes the electric tee and forked drop pipe under the head hopper 41 of the original belt conveyor 4, improves the vertical drop to horizontal feeding, installs an electric slewing support bearing 21 under the hopper, and installs a volumetric feeder 1 under the slewing support bearing 21, and installs a rotary wheel 22 under the feeder, and sets a circular track 3 under the feeder and the rotary wheel 22, and supports it above the ground with columns 31. The electric slewing support bearing 21 drives the volumetric feeder 1 to rotate on the track, so that any volumetric feeder 1 can feed any belt of the next-level belt conveyor 4 after receiving the material dropped from the head hopper 41 of the previous-level belt conveyor 4, which is convenient for subsequent maintenance and overhaul work, and effectively reduces the design height of the transfer station floor, thereby greatly saving civil construction costs.
[0035] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A multi-point transfer device for bulk material conveying and transfer station, characterized in that: include: A volumetric feeder (1) and a rotary switching mechanism (2); The rotary switching mechanism (2) comprises a slewing support bearing (21) and a rotating wheel (22); the volumetric feeder (1) is connected to the head hopper (41) of the belt conveyor (4) via the slewing support bearing at the top; the volumetric feeder (1) is rotated on the circular track (3) via the rotating wheel (22) at the bottom to switch to one of the belts of the multiple belt conveyors (4) below for feeding.
2. The multi-point transfer and dropping device for bulk material conveying and transfer station according to claim 1 is characterized in that: The volumetric feeder (1) and the running wheel are connected by bolts to form a rotating whole, and the volumetric feeder (1) rotates around the feed inlet as the center through the rotating wheel (22).
3. The multi-point transfer and blanking device for bulk material conveying and transfer station according to claim 1 is characterized in that: A feed inlet is provided on one side above the volumetric feeder (1), a discharge outlet is provided on the other side below the volumetric feeder (1), and a discharge pipe is provided inside the volumetric feeder (1).
4. The multi-point transfer and dropping device for bulk material conveying and transfer station according to claim 3 is characterized in that: The discharge port is connected to a material guide trough, and the material falls into the material guide trough through the discharge pipe. The volumetric feeder (1) feeds the material by driving the rotor through a motor reducer assembly.
5. The multi-point transfer and dropping device for bulk material conveying and transfer station according to claim 1 is characterized in that: The annular track (3) is symmetrically fixed above the ground via columns (31), and the annular track (3) is in the shape of a circular ring.
6. The multi-point transfer and dropping device for bulk material conveying and transfer station according to claim 1 is characterized in that: The head funnel (41) is symmetrically arranged above the volumetric feeder (1).
7. The multi-point transfer and dropping device for bulk material conveying and transfer station according to claim 1 is characterized in that: The belt conveyor (4) is arranged at equal distances at the bottom of the discharge port of the volumetric feeder (1).
8. The multi-point transfer and dropping device for bulk material conveying and transfer station according to claim 1 is characterized in that: The upper part of the slewing support bearing (21) is connected to the head funnel (41) via flange bolts.
9. The multi-point transfer and dropping device for bulk material conveying and transfer station according to claim 1 is characterized in that: The lower part of the slewing support bearing (21) is connected to the volumetric feeder (1) via flange bolts.
10. The multi-point transfer and dropping device for bulk material conveying and transfer station according to claim 1, characterized in that: The slewing support bearing (21) is driven by a motor, the outer ring of the slewing support bearing (21) is fixed, and the inner ring of the slewing support bearing (21) rotates.