Welding wire winding device
By designing a wire winding device, the welding wire on the welding wire plate is automatically wound with a variable frequency motor and torsion spring pressure plate, the problem of welding wire stuck is solved, uniform winding and normal welding of the welding wire is achieved, and production efficiency and resource utilization are improved.
Patent Information
- Application Number
- CN202421187999.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-28
AI Technical Summary
In the production of steel structures, damaged welding wire plates cause welding wire to be stuck and cannot be welded normally, resulting in production interruption and waste of resources.
A welding wire winding device is designed, including a working panel, a driving mechanism and a pressing mechanism. The new welding wire plate is driven to rotate through a variable frequency motor, and the welding wire on the damaged welding wire plate and an electrical control box are automatically wound to the new welding wire plate. To ensure that the welding wire is evenly arranged.
Effective rewinding of the remaining welding wire on the damaged welding wire plate is achieved, avoiding the phenomenon of loose wire winding and knotting, ensuring the normal use of later welding, and improving production efficiency and resource utilization.
Smart Images
Figure CN222348365U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of welding wire winding, and in particular relates to a welding wire winding device. Background Art
[0002] In steel structure production, gas shielded welding wire reels may be damaged due to accidental collisions or falls. If the damaged wire reel is continued to be used, the wire will get stuck, resulting in failure to weld normally. In order to ensure normal production and avoid waste, the remaining wire on the damaged wire reel needs to be rewound.
[0003] Therefore, a welding wire winding device is provided, which can rewind the remaining welding wire on the damaged welding wire reel onto an empty welding wire reel for continued use, and the welding wire is evenly arranged, and there will be no phenomenon such as loose winding and knotting of the welding wire, which can ensure normal welding in the later stage. This has become a technical problem that needs to be urgently solved by technicians in the relevant technical field. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a welding wire winding device to solve the technical problem in the prior art that the welding wire reel is damaged and the wire is stuck, resulting in failure of normal welding.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] The utility model provides a welding wire winding device, comprising a working panel, and a new welding wire reel and a damaged welding wire reel which are rotatably arranged on the working panel and are distributed side by side with each other; the welding wire end on the damaged welding wire reel is fixed on the new welding wire reel, the working panel is provided with a driving mechanism connected with the new welding wire reel and used for driving the new welding wire reel to rotate, the working panel is provided with a pressing mechanism pressed against the new welding wire reel, and when the welding wire on the damaged welding wire reel is wound around the new welding wire reel, it is automatically wound on the new welding wire reel in layers through the pressing mechanism.
[0007] In some embodiments of the utility model, the driving mechanism includes a driving shaft rotatably mounted on the working panel and adapted to the new welding wire reel, and a variable frequency motor arranged on the working panel, the driving shaft on the variable frequency motor is connected to the driving shaft through a coupling, and the new welding wire reel is detachably fixedly mounted on the driving shaft.
[0008] In some implementation modes of the present invention, the welding wire winding device further includes an electric control box electrically connected to the variable frequency motor.
[0009] In some implementation modes of the present invention, the electric control box is fixedly installed on the working panel.
[0010] In some implementation modes of the present invention, the electric control box is an XL-21 series power distribution box.
[0011] In some implementation modes of the utility model, the pressing mechanism includes a rotating shaft arranged on the working panel, and a torsion spring pressure plate rotatably mounted on the rotating shaft and pressing against the new welding wire reel.
[0012] In some embodiments of the utility model, an axial hole compatible with the rotating shaft is opened at one end of the torsion spring pressure plate, the rotating shaft is rotatably inserted into the axial hole, a torsion spring located in the axial hole is inserted into the rotating shaft, and at least one torque arm on the torsion spring is pressed onto the torsion spring pressure plate and the other end of the torsion spring pressure plate is pressed against the new welding wire reel.
[0013] In some implementation modes of the utility model, a support is provided on the working panel.
[0014] In some implementation modes of the utility model, a driven shaft matched with the damaged welding wire reel is provided on the working panel, and the damaged welding wire reel is rotatably mounted on the driven shaft.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] The utility model has a simple structure, a scientific and reasonable design, and is easy to use. The remaining welding wire on the damaged welding wire reel can be rewound onto an empty welding wire reel for continued use, and the welding wire is evenly arranged without the phenomenon of loosening or knotting of the welding wire winding, which can ensure normal welding in the later stage. During the winding process, the rotation speed of the variable frequency motor can be adjusted through the electric control box, so as to check and manually adjust the layer winding situation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic structural diagram of a welding wire winding device of the utility model.
[0018] Figure 2 for Figure 1 AA direction schematic diagram.
[0019] Figure 3 It is a structural schematic diagram of the torsion spring pressure plate.
[0020] The names corresponding to the reference numerals are:
[0021] 1-driving shaft, 2-new welding wire reel, 3-driven shaft, 4-damaged welding wire reel, 5-working panel, 6-rotating shaft, 7-torsion spring pressure plate, 8-control box, 9-support, 10-frequency conversion motor, 11-shaft hole. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] Example 1
[0024] like Figure 1-3 As shown, the utility model provides a welding wire winding device, including a working panel 5, and a new welding wire reel 2 and a damaged welding wire reel 4 which are rotatably arranged on the working panel 5 and distributed side by side with each other; the welding wire end on the damaged welding wire reel 4 is fixed on the new welding wire reel 2, and the working panel 5 is provided with a driving mechanism connected with the new welding wire reel 2 for driving the new welding wire reel 2 to rotate, and the working panel 5 is provided with a pressing mechanism pressed against the new welding wire reel 2, and when the welding wire on the damaged welding wire reel 4 is wound around the new welding wire reel 2, it is automatically wound on the new welding wire reel 2 in layers through the pressing mechanism.
[0025] The utility model has a scientific design and a simple structure. The driving mechanism drives the new welding wire reel 2 to rotate, and under the action of the pressing mechanism, the remaining welding wire on the damaged welding wire reel is rewound onto the empty welding wire reel, and the welding wire is evenly arranged to ensure normal welding use in the later stage.
[0026] Example 2
[0027] like Figure 1-3 As shown, the utility model provides a welding wire winding device, including a working panel 5, and a new welding wire reel 2 and a damaged welding wire reel 4 which are rotatably arranged on the working panel 5 and distributed side by side with each other; the welding wire end on the damaged welding wire reel 4 is fixed on the new welding wire reel 2, and the working panel 5 is provided with a driving mechanism connected with the new welding wire reel 2 for driving the new welding wire reel 2 to rotate, and the working panel 5 is provided with a pressing mechanism pressed against the new welding wire reel 2, and when the welding wire on the damaged welding wire reel 4 is wound around the new welding wire reel 2, it is automatically wound on the new welding wire reel 2 in layers through the pressing mechanism.
[0028] The driving mechanism includes a driving shaft 1 rotatably mounted on the working panel 5 and adapted to the new welding wire reel 2, and a variable frequency motor 10 arranged on the working panel 5. The driving shaft on the variable frequency motor 10 is connected to the driving shaft 1 through a coupling, and the new welding wire reel 2 is detachably fixedly mounted on the driving shaft 1.
[0029] A driven shaft 3 matched with the damaged welding wire reel 4 is provided on the working panel 5 , and the damaged welding wire reel 4 is rotatably mounted on the driven shaft 3 .
[0030] Based on Example 1, this Example 2 provides a more preferred structure of the driving mechanism, specifically: the driving mechanism includes a driving shaft 1 rotatably mounted on the working panel 5 and adapted to the new welding wire reel 2, and a variable frequency motor 10 provided on the working panel 5. The driving shaft on the variable frequency motor 10 is connected to the driving shaft 1 through a coupling, and the new welding wire reel 2 is detachably fixedly mounted on the driving shaft 1. When the variable frequency motor 10 is started, the new welding wire reel 2 rotates around the driving shaft 1 under the drive of the variable frequency motor 10, and drives the damaged welding wire reel 4 to rotate around the driven shaft 3 through the welding wire.
[0031] Example 3
[0032] like Figure 1-3 As shown, the utility model provides a welding wire winding device, including a working panel 5, and a new welding wire reel 2 and a damaged welding wire reel 4 which are rotatably arranged on the working panel 5 and distributed side by side with each other; the welding wire end on the damaged welding wire reel 4 is fixed on the new welding wire reel 2, and the working panel 5 is provided with a driving mechanism connected with the new welding wire reel 2 for driving the new welding wire reel 2 to rotate, and the working panel 5 is provided with a pressing mechanism pressed against the new welding wire reel 2, and when the welding wire on the damaged welding wire reel 4 is wound around the new welding wire reel 2, it is automatically wound on the new welding wire reel 2 in layers through the pressing mechanism.
[0033] The driving mechanism includes a driving shaft 1 which is rotatably mounted on the working panel 5 and adapted to the new welding wire reel 2, and a variable frequency motor 10 which is arranged on the working panel 5. The driving shaft on the variable frequency motor 10 is connected to the driving shaft 1 through a coupling, and the new welding wire reel 2 is detachably fixedly mounted on the driving shaft 1.
[0034] A driven shaft 3 matched with the damaged welding wire reel 4 is provided on the working panel 5 , and the damaged welding wire reel 4 is rotatably mounted on the driven shaft 3 .
[0035] The welding wire winding device further comprises an electric control box 8 electrically connected to the variable frequency motor 10, and the electric control box 8 is fixedly mounted on the working panel 5. The electric control box 8 is an XL-21 series power distribution box.
[0036] Based on the embodiment 2, the present embodiment 3 provides a more preferred structure, specifically: the welding wire winding device further includes an electric control box 8 electrically connected to the variable frequency motor 10. The electric control box 8 is fixedly mounted on the working panel 5. The electric control box 8 is an XL-21 series power distribution box. The electric control box 8 is used to adjust the appropriate rotation speed of the variable frequency motor 10 so as to check and manually adjust the layer winding condition.
[0037] Example 4
[0038] like Figure 1-3As shown, the utility model provides a welding wire winding device, including a working panel 5, and a new welding wire reel 2 and a damaged welding wire reel 4 which are rotatably arranged on the working panel 5 and distributed side by side with each other; the welding wire end on the damaged welding wire reel 4 is fixed on the new welding wire reel 2, and the working panel 5 is provided with a driving mechanism connected with the new welding wire reel 2 for driving the new welding wire reel 2 to rotate, and the working panel 5 is provided with a pressing mechanism pressed against the new welding wire reel 2, and when the welding wire on the damaged welding wire reel 4 is wound around the new welding wire reel 2, it is automatically wound on the new welding wire reel 2 in layers through the pressing mechanism.
[0039] The driving mechanism includes a driving shaft 1 which is rotatably mounted on the working panel 5 and adapted to the new welding wire reel 2, and a variable frequency motor 10 which is arranged on the working panel 5. The driving shaft on the variable frequency motor 10 is connected to the driving shaft 1 through a coupling, and the new welding wire reel 2 is detachably fixedly mounted on the driving shaft 1.
[0040] A driven shaft 3 matched with the damaged welding wire reel 4 is provided on the working panel 5 , and the damaged welding wire reel 4 is rotatably mounted on the driven shaft 3 .
[0041] The welding wire winding device further comprises an electric control box 8 electrically connected to the variable frequency motor 10, and the electric control box 8 is fixedly mounted on the working panel 5. The electric control box 8 is an XL-21 series power distribution box.
[0042] The pressing mechanism includes a rotating shaft 6 arranged on the working panel 5 and a torsion spring pressure plate 7 rotatably mounted on the rotating shaft 6 and pressing against the new welding wire reel 2 .
[0043] Based on Example 3, this Example 4 provides a more preferred structure of the pressing mechanism, specifically: the pressing mechanism includes a rotating shaft 6 arranged on the working panel 5, and a torsion spring pressure plate 7 rotatably installed on the rotating shaft 6 and pressing against the new welding wire reel 2.
[0044] The torsion spring pressure plate 7 is fixed on the working panel 5 through the rotating shaft 6, and can rotate around the rotating shaft 6 at a certain angle. When working, it can press on the new welding wire reel 2 to make the welding wire be wound in layers, and play a braking role when the device stops.
[0045] Example 5
[0046] like Figure 1-3 As shown, the utility model provides a welding wire winding device, including a working panel 5, and a new welding wire reel 2 and a damaged welding wire reel 4 which are rotatably arranged on the working panel 5 and distributed side by side with each other; the welding wire end on the damaged welding wire reel 4 is fixed on the new welding wire reel 2, and the working panel 5 is provided with a driving mechanism connected with the new welding wire reel 2 for driving the new welding wire reel 2 to rotate, and the working panel 5 is provided with a pressing mechanism pressed against the new welding wire reel 2, and when the welding wire on the damaged welding wire reel 4 is wound around the new welding wire reel 2, it is automatically wound on the new welding wire reel 2 in layers through the pressing mechanism.
[0047] The driving mechanism includes a driving shaft 1 which is rotatably mounted on the working panel 5 and adapted to the new welding wire reel 2, and a variable frequency motor 10 which is arranged on the working panel 5. The driving shaft on the variable frequency motor 10 is connected to the driving shaft 1 through a coupling, and the new welding wire reel 2 is detachably fixedly mounted on the driving shaft 1.
[0048] A driven shaft 3 matched with the damaged welding wire reel 4 is provided on the working panel 5 , and the damaged welding wire reel 4 is rotatably mounted on the driven shaft 3 .
[0049] The welding wire winding device also includes an electric control box 8 electrically connected to the variable frequency motor 10. The electric control box 8 is fixedly mounted on the working panel 5. The electric control box 8 is an XL-21 series power distribution box.
[0050] The pressing mechanism includes a rotating shaft 6 arranged on the working panel 5, and a torsion spring pressure plate 7 rotatably mounted on the rotating shaft 6 and pressed against the new welding wire reel 2. An axial hole 11 matching the rotating shaft 6 is opened at one end of the torsion spring pressure plate 7, the rotating shaft 6 is rotatably penetrated in the axial hole 11, a torsion spring located in the axial hole 11 is penetrated on the rotating shaft 6, at least one torque arm on the torsion spring is pressed on the torsion spring pressure plate 7 and the other end of the torsion spring pressure plate 7 is pressed against the new welding wire reel 2.
[0051] On the basis of Example 43, this Example 5 provides a more preferred structure for connecting the torsion spring pressure plate 7 with the rotating shaft 6, specifically: an axial hole 11 adapted to the rotating shaft 6 is opened at one end of the torsion spring pressure plate 7, the rotating shaft 6 is rotatably penetrated in the axial hole 11, a torsion spring located in the axial hole 11 is penetrated on the rotating shaft 6, at least one torque arm on the torsion spring is pressed on the torsion spring pressure plate 7 and the other end of the torsion spring pressure plate 7 is pressed against the new welding wire reel 2. The torsion spring pressure plate 7 is fixed to the working panel 5 through the rotating shaft 6, and can rotate around the rotating shaft 6 at a certain angle. When working, it can be pressed on the new welding wire reel 2 to make the welding wire be wound in layers, and it plays a braking role when the device stops.
[0052] Example 6
[0053] like Figure 1-3 As shown, the utility model provides a welding wire winding device, including a working panel 5, and a new welding wire reel 2 and a damaged welding wire reel 4 which are rotatably arranged on the working panel 5 and distributed side by side with each other; the welding wire end on the damaged welding wire reel 4 is fixed on the new welding wire reel 2, and the working panel 5 is provided with a driving mechanism connected with the new welding wire reel 2 for driving the new welding wire reel 2 to rotate, and the working panel 5 is provided with a pressing mechanism pressed against the new welding wire reel 2, and when the welding wire on the damaged welding wire reel 4 is wound around the new welding wire reel 2, it is automatically wound on the new welding wire reel 2 in layers through the pressing mechanism.
[0054] The driving mechanism includes a driving shaft 1 which is rotatably mounted on the working panel 5 and adapted to the new welding wire reel 2, and a variable frequency motor 10 which is arranged on the working panel 5. The driving shaft on the variable frequency motor 10 is connected to the driving shaft 1 through a coupling, and the new welding wire reel 2 is detachably fixedly mounted on the driving shaft 1.
[0055] A driven shaft 3 matched with the damaged welding wire reel 4 is provided on the working panel 5 , and the damaged welding wire reel 4 is rotatably mounted on the driven shaft 3 .
[0056] It also includes an electric control box 8 electrically connected to the variable frequency motor 10. The electric control box 8 is fixedly mounted on the working panel 5. The electric control box 8 is an XL-21 series power distribution box.
[0057] The pressing mechanism includes a rotating shaft 6 arranged on the working panel 5 and a torsion spring pressure plate 7 rotatably mounted on the rotating shaft 6 and pressing against the new welding wire reel 2 .
[0058] An axial hole 11 matching the rotating shaft 6 is opened at one end of the torsion spring pressure plate 7. The rotating shaft 6 is rotatably penetrated in the axial hole 11. A torsion spring located in the axial hole 11 is penetrated on the rotating shaft 6. At least one torque arm on the torsion spring is pressed on the torsion spring pressure plate 7 and the other end of the torsion spring pressure plate 7 is pressed against the new welding wire reel 2.
[0059] A support 9 is provided on the working panel 5 .
[0060] When the welding wire winding device of the utility model is used, the new welding wire reel 2 and the damaged welding wire reel 4 are first fixed on the driving shaft 1 and the driven shaft 3 respectively, the welding wire end is pulled out from the damaged welding wire reel 4 and fixed in the small hole of the new welding wire reel 2, the torsion spring pressure plate 7 is adjusted to press on the new welding wire reel 2, the frequency conversion motor 10 is adjusted to a proper rotation speed on the electric control box 8, and the start button is turned on. The new welding wire reel 2 rotates around the driving shaft 1 under the drive of the frequency conversion motor 10, and the damaged welding wire reel 4 is driven by the welding wire to rotate around the driven shaft 3. Under the continuous pressure provided by the torsion spring pressure plate 7, the welding wire is automatically wound on the new welding wire reel 2, so that the welding wire is wound from the damaged welding wire reel 4 to the new welding wire reel 2, which can be used for normal welding later. The rotation speed of the frequency conversion motor 10 can be adjusted by the electric control box 8 during the winding process, so as to check and manually adjust the layer winding situation.
[0061] Finally, it should be noted that the above embodiments are only preferred embodiments of the utility model to illustrate the technical solution of the utility model, but not to limit it, and certainly not to limit the patent scope of the utility model. Any changes or modifications that are made to the main design concept and spirit of the utility model without any substantial meaning, and the technical problems they solve are still consistent with the utility model, should be included in the protection scope of the utility model; in addition, the direct or indirect application of the technical solution of the utility model in other related technical fields is also included in the patent protection scope of the utility model.
Claims
1. A welding wire winding device, characterized in that: The invention comprises a working panel (5), and a new welding wire reel (2) and a damaged welding wire reel (4) which are rotatably arranged on the working panel (5) and are arranged side by side with each other; the end of the welding wire on the damaged welding wire reel (4) is fixed on the new welding wire reel (2); a driving mechanism connected to the new welding wire reel (2) and used for driving the new welding wire reel (2) to rotate is provided on the working panel (5); a pressing mechanism pressed against the new welding wire reel (2) is provided on the working panel (5); when the welding wire on the damaged welding wire reel (4) is wound around the new welding wire reel (2), it is automatically wound around the new welding wire reel (2) in layers through the pressing mechanism.
2. A welding wire winding device according to claim 1, characterized in that: The driving mechanism comprises a driving shaft (1) which is rotatably mounted on a working panel (5) and adapted to a new welding wire reel (2), and a variable frequency motor (10) which is arranged on the working panel (5); the driving shaft on the variable frequency motor (10) is connected to the driving shaft (1) via a coupling, and the new welding wire reel (2) is detachably fixedly mounted on the driving shaft (1).
3. A welding wire winding device according to claim 2, characterized in that: It also includes an electric control box (8) electrically connected to the variable frequency motor (10).
4. A welding wire winding device according to claim 3, characterized in that: The electric control box (8) is fixedly mounted on the working panel (5).
5. A welding wire winding device according to claim 3, characterized in that: The electric control box (8) is an XL-21 series power distribution box.
6. A welding wire winding device according to claim 1, characterized in that: The pressing mechanism comprises a rotating shaft (6) arranged on the working panel (5), and a torsion spring pressure plate (7) rotatably mounted on the rotating shaft (6) and pressing against the new welding wire reel (2).
7. A welding wire winding device according to claim 6, characterized in that: A shaft hole (11) matched with the rotating shaft (6) is opened at one end of the torsion spring pressure plate (7); the rotating shaft (6) is rotatably inserted into the shaft hole (11); a torsion spring located in the shaft hole (11) is inserted into the rotating shaft (6); at least one torque arm on the torsion spring is pressed onto the torsion spring pressure plate (7) and the other end of the torsion spring pressure plate (7) is pressed against the new welding wire reel (2).
8. A welding wire winding device according to claim 1, characterized in that: A support (9) is provided on the working panel (5).
9. A welding wire winding device according to claim 1, characterized in that: A driven shaft (3) adapted to the damaged welding wire reel (4) is provided on the working panel (5), and the damaged welding wire reel (4) is rotatably mounted on the driven shaft (3).