Overturning and carrying tool for large-arc-shaped body-in-white thin-walled part

By designing a flip-moving and handling tool including a spreader mechanism and a lifting mechanism, the problems of high labor intensity and safety risks during the flip-moving and handling of thin-walled parts of a larger arc type car body are solved, and efficient and safe workpiece flip and handling are achieved. .

CN222348523UActive Publication Date: 2025-01-14SHAANXI HEAVY DUTY AUTOMOBILE CO LTD
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Patent Information

Application Number
CN202420993508.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-14
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

In the process of car body manufacturing, the flip and transport of thin-walled parts of larger arc-type white car body has problems of high labor intensity and safety risks, especially during manual transfer, which can easily cause arm cuts.

Method used

A flip-moving tool including a sling mechanism is designed. The sling mechanism consists of a main frame, a vacuum suction cup, a pneumatic swing table, a translation mechanism and a lifting mechanism. The vacuum suction cup is driven to flip the workpiece through the pneumatic swing table, and is equipped with an electric hoist lifting mechanism. and translation mechanism to achieve stable flip and handling of workpieces.

Benefits of technology

It effectively reduces the labor intensity of the flip-up and handling process by more than 90%, significantly reduces safety risks, and is stable and reliable. It is suitable for flip-up and handling of thin-walled parts of larger arc-type white car body.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile body manufacturing, in particular to a turning and carrying tool for a large arc type white automobile body thin-wall part, which comprises a lifting appliance mechanism, the lifting appliance mechanism is provided with a main body frame, vacuum chucks and pneumatic swing tables, the pneumatic swing tables are arranged on two sides of the main body frame, and the output ends of the pneumatic swing tables are connected with the vacuum chucks through support frames. The pneumatic swing table drives the workpiece to turn over; the problem of overturning and carrying the HX high top front piece is solved, the labor intensity in the operation process is reduced by more than 90%, and meanwhile, the safety risk is effectively reduced; the tool is stable, reliable, remarkable in effect, practical and novel.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile body manufacturing, in particular to a tool for turning over and transporting relatively large arc-shaped thin-walled parts of a white body. Background Art

[0002] With the continuous improvement of the automation level of heavy truck cab production equipment, the main welding line and important sub-assemblies generally use robots, self-propelled trolleys, skids, accumulation chains and other equipment for welding and transportation, but in the production process of some sub-assemblies, there are still manual welding and transportation processes. The HX high-top front piece of the Shaanxi Heavy Vehicle Body Assembly and Welding Workshop has been manually transported in the long-term production. The front piece weighs about 14Kg and has an overall size of 2.6m*0.6m. It is a large arc-type thin-walled part. The production process involves several flipping and transportation, and the operation is labor-intensive, with the risk of cutting the arm.

[0003] Therefore, it is very necessary to invent a tool for turning over and transporting thin-walled parts of relatively large arc-shaped body-in-white. The utility model is practical and novel and can be used as a long-term solution to the problem of turning over and transporting thin-walled parts of relatively large arc-shaped body-in-white. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model aims to provide a tool for turning over and transporting relatively large arc-shaped thin-walled body-in-white parts.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a tool for turning over and transporting thin-walled parts of a relatively large arc-shaped body-in-white, including a hoisting mechanism, wherein the hoisting mechanism is provided with a main frame, a vacuum suction cup and a pneumatic swing table, pneumatic swing tables are provided on both sides of the main frame, and the output end of the pneumatic swing table is connected to the vacuum suction cup through a supporting frame, and the workpiece is turned by driving the pneumatic swing table.

[0006] Preferably, the support frame is provided with an L-shaped support rod, the end of the L-shaped support rod is provided with a first support rod and a second support rod that are symmetrically distributed, and the ends of the first support rod and the second support rod are bolted to the vacuum suction cup.

[0007] Preferably, the turning and transporting tool is also provided with a translation mechanism and a lifting mechanism.

[0008] Preferably, the translation mechanism is provided with an Ω beam, which is connected to the lifting mechanism through a pulley, and the translation mechanism is also provided with slide rails installed on both sides thereof, the slide rails are installed on the connecting rods through slide rail connectors, and the connecting rods are installed on both sides of the Ω beam through fixing parts.

[0009] Preferably, the lifting mechanism is an electric hoist.

[0010] Preferably, the bottom of the lifting mechanism is connected to the main frame via at least one connecting member.

[0011] The utility model has the following beneficial effects: it solves the problem of flipping and transporting the front piece of the HX high roof, reduces the labor intensity of the operation process by more than 90%, and effectively reduces safety risks; the tool is stable and reliable, has significant effects, and is practical and novel. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0013] Figure 2 It is a structural schematic diagram of the sling mechanism of the utility model.

[0014] In the figure: 1-main frame; 2-vacuum suction cup; 3-pneumatic swing table; 4-support frame, 41-L-shaped support rod, 42-first support rod, 43-second support rod; 5-Ω beam, 6-pulley; 7-slide rail; 8-slide rail connector; 9-connecting rod; 10-fixing piece; 11-electric hoist; 12-connecting piece. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely further describe the technical solutions in the embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] like Figure 1-2 As shown, a tool for turning over and transporting relatively large arc-shaped thin-walled body-in-white parts is composed of a translation mechanism, a lifting mechanism and a lifting device mechanism.

[0017] The translation mechanism is provided with an Ω beam 5, which is connected to the lifting mechanism through a pulley 6. The translation mechanism is also provided with slide rails 7 installed on both sides thereof. The slide rails 7 are installed on connecting rods 9 through slide rail connectors 8. The connecting rods 9 are installed on both sides of the Ω beam 5 through fixings 10 to realize free translation of the sling.

[0018] The lifting mechanism is lifted by an electric hoist 11 and is installed on the Ω beam 5 through a pulley 6. It can be controlled by one hand using a remote control of the electric hoist 11 and can be moved forward, backward, left and right. The bottom of the lifting mechanism is connected to the main frame 1 through at least one connecting piece 12.

[0019] The lifting device mechanism consists of a main frame 1, a vacuum suction cup 2, and a pneumatic swing table 3. The main frame 1 is welded from thin-walled square tubes. The vacuum suction cup 2 is installed on the output end of the pneumatic swing table 3 through a support frame 4. The double pneumatic swing table 3 is used to drive the workpiece to flip. According to the outer size of the front piece, it is selected to grab from the outside of the front piece. The rotation center line passes through the center of gravity of the front piece. Before sucking the workpiece, the vacuum suction cup 2 and the support frame 4 are vertically downward. After sucking the front piece, they can rotate freely to realize the grabbing and release of the front piece of the top cover.

[0020] The method of using the utility model is as follows: the production personnel grab the workpiece through the lifting device mechanism, lift the front piece through the lifting device mechanism, rotate the front piece to a lying position through the pneumatic swing table 3, and then manually guide it to the welding tooling for welding operations. The lifting device mechanism is not removed during this process. After welding is completed, the lifting is continued and manually pulled to the front piece assembly storage rack, and the pneumatic swing table 3 is rotated to a vertical state, and the workpiece is placed on the rack. After releasing the vacuum lifter, press the rotation lock button to rotate the vacuum suction cup 2 and its support frame 4 to a vertical state and lock them.

[0021] The present utility model is not limited to the above-mentioned implementation modes, and anyone should be aware of the structural changes made under the inspiration of the present utility model. Any technical solutions that are the same or similar to the present utility model fall within the protection scope of the present utility model.

[0022] The technology, shape and structure parts not described in detail in the present invention are all known technologies.

Claims

1. A tool for turning over and transporting thin-walled parts of relatively large arc-shaped body-in-white, including a sling mechanism, characterized in that: The lifting device mechanism is provided with a main frame, a vacuum suction cup and a pneumatic swing table. The pneumatic swing tables are provided on both sides of the main frame. The output end of the pneumatic swing table is connected to the vacuum suction cup through a support frame, and the pneumatic swing table is used to drive the workpiece to be turned over.

2. The tool for turning over and transporting thin-walled parts of a relatively large arc-shaped body-in-white according to claim 1 is characterized in that: The support frame is provided with an L-shaped support rod, the ends of the L-shaped support rod are provided with a first support rod and a second support rod which are symmetrically distributed, and the ends of the first support rod and the second support rod are bolted to the vacuum suction cup.

3. The turning and transporting tool for relatively large arc-shaped thin-walled body-in-white parts according to claim 1 is characterized in that: The overturning and transporting tool is also provided with a translation mechanism and a lifting mechanism.

4. The tool for turning over and transporting thin-walled parts of a relatively large arc-shaped body-in-white according to claim 3 is characterized in that: The translation mechanism is provided with an Ω beam, which is connected to the lifting mechanism through a pulley. The translation mechanism is also provided with slide rails installed on both sides thereof, the slide rails are installed on the connecting rods through slide rail connectors, and the connecting rods are installed on both sides of the Ω beam through fixing members.

5. The tool for turning over and transporting relatively large arc-shaped thin-walled body-in-white parts according to claim 3 is characterized in that: The lifting mechanism is an electric hoist.

6. The tool for turning over and transporting thin-walled parts of a relatively large arc-shaped body-in-white according to claim 5, characterized in that: The bottom of the lifting mechanism is connected to the main frame through at least one connecting piece.