Sludge dryer
By designing the drive device and scraping cleaning device in the sludge dryer, the reciprocating movement and vibration of the rotating ring and reinforcement scraper are used to achieve automatic and efficient cleaning of the sludge dryer, and the sludge adhesion is solved. Cleaning up the problem of inefficiency improves the operating efficiency and reliability of the equipment.
Patent Information
- Application Number
- CN202420925384.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the use of existing sludge dryers, the sludge is prone to adhere to the inner wall of the dryer barrel and the spiral blades, resulting in low-efficiency cleaning, manual operation, and difficult to achieve efficient and automated cleaning.
A sludge dryer including a drive device and a scraping cleaning device is designed. The spiral blades and reinforcement scrapers are driven by the rotating ring to scrape them back and forth, and combined with vibration cleaning, automatic and efficient cleaning is achieved. The drive device is driven by an active motor and a regulating motor. The regulating motor controls the screw and the moving seat to realize the engagement and disengagement of the drying teeth and the transfer ring, and controls the rotating state of the barrel.
The automatic and efficient cleaning of sludge is achieved, the inefficiency problem of manual cleaning is avoided, the inner wall of the dryer barrel is fully cleaned, and the operation efficiency and reliability of the equipment are improved.
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Figure CN222348871U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drying machine cleaning, in particular to a sludge drying machine. Background Art
[0002] Sludge is a solid sediment produced by the water and sewage treatment process. With the strengthening of the country's energy conservation and emission reduction efforts, the improvement of national environmental protection awareness, and the increasing production of urban sludge, the issue of sludge disposal and development and utilization has become an important issue in the country's environmental protection work. The development of sludge drying treatment technology has made it possible to use sludge for agricultural purposes, sludge fuel, and sludge incineration. The improvement and innovation of sludge drying technology and sludge dryers have directly promoted the development of sludge disposal methods, expanded the range of sludge disposal methods, and made it more and more reliable in terms of safety, reliability, and sustainability.
[0003] During the use of the existing sludge dryer, the sludge enters the dryer through the chute via the feeder. As the drum rotates, the sludge is fed in a scattered spiral state during the continuous rotation. During the scattered spiral feeding with the rotation of the drum, the high-temperature airflow passes through and heats and evaporates the sludge, thereby drying the sludge. Since the sludge itself contains moisture, there is a problem of sludge adhering to the inner wall of the barrel and the spiral blades during the continuous drying process. The regular cleaning method of the transmission is manual, which is inefficient. In view of this, we propose a sludge dryer. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a sludge dryer that solves the problems raised in the above background technology. To achieve the above purpose, the utility model is implemented through the following technical solutions: a sludge dryer, including a machine base, a drying drum is rotatably connected to the machine base, a driving device and a scraping cleaning device are respectively provided on the drying drum, a rotating ring is provided on the scraping cleaning device, and the ends of the rotating ring are respectively fixedly connected with spiral leaves and reinforcement scrapers, and the reinforcement scrapers penetrate and are fixed on the spiral leaves.
[0005] Preferably, the scraping and cleaning device comprises a rotating gear ring, the interior of the rotating gear ring is rotatably connected to the drying machine cylinder, the end of the rotating gear ring is fixedly connected to a guide rod, and the surface of the guide rod is slidably connected to a connecting plate.
[0006] Preferably, one end of the connecting plate is fixedly connected to the end of the rotating ring, a spring is sleeved on the guide rod, and both ends of the spring are respectively fixedly connected to the surfaces of the connecting plate and the rotating gear ring.
[0007] Preferably, a roller is rotatably connected inside the connecting plate, a surface of the roller is connected to an annular curved track, and the annular curved track is sleeved and fixed on the drying machine cylinder.
[0008] Preferably, the driving device includes an active motor, one end of which is installed on a machine base, the output shaft of the active motor is connected to a driving tooth, the surface of the driving tooth is meshed with a connecting tooth, the interior of the connecting tooth is fixedly connected to a connecting shaft, one end of the connecting shaft is fixedly connected to a cleaning tooth, the other end of the connecting shaft is slidably connected to a drying tooth, and the surface of the drying tooth is meshed with a material transfer gear ring.
[0009] Preferably, the surface of the coupling shaft is rotatably connected to the machine base, the surface of the cleaning teeth is meshed with the surface of the rotating gear ring, and the material transfer gear ring is sleeved and fixed on the drying machine cylinder.
[0010] Preferably, an adjusting motor is installed on the machine base, the output shaft of the adjusting motor is connected to a screw rod, the screw rod is threadedly connected to a moving seat, and the ends of the drying teeth are rotatably connected to the moving seat.
[0011] It can be seen from the above technical solutions that the sludge drying machine provided in the embodiments of this specification has at least the following beneficial effects:
[0012] (1) The utility model drives the dryer drum and the scraper cleaning device to move through a driving device. When the dryer drum and the scraper cleaning device move synchronously, the dryer drum dries the sludge. When the scraper cleaning device moves alone, the spiral blades and the reinforced scraper are driven by the rotating ring to rotate and reciprocate in the drum to scrape, thereby achieving automatic and efficient scraping and cleaning while performing vibration cleaning, thereby achieving sufficient cleaning of the sludge.
[0013] (2) The utility model adjusts the position of the drying teeth on the movable seat by setting an adjusting motor to control the rotation of the screw, and then uses the change in the position of the drying teeth to switch the meshing and disengaging states of the material transfer gear ring, thereby controlling the switching of the rotating or non-rotating state of the barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the scraping cleaning device in the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the driving device in the utility model;
[0018] Figure 4 It is a structural schematic diagram of the connecting plate in the utility model.
[0019] In the figure: 1. machine base; 2. drying machine cylinder; 3. driving device; 31. active motor; 32. driving teeth; 33. connecting teeth; 34. connecting shaft; 35. cleaning teeth; 36. drying teeth; 37. material transfer gear ring; 38. adjusting motor; 39. screw; 310. moving seat; 4. scraping cleaning device; 41. rotating gear ring; 42. guide rod; 43. connecting plate; 44. roller; 45. annular curved track; 5. rotating ring; 6. spiral blade; 7. reinforcement scraper. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example 1
[0022] See also Figure 1-Figure 2 and Figure 4 As shown, a sludge dryer comprises a machine base 1, to which a drying cylinder 2 is rotatably connected, and the drying cylinder 2 is respectively provided with a driving device 3 and a scraping and cleaning device 4, and the scraping and cleaning device 4 is provided with a rotating ring 5, and the ends of the rotating ring 5 are respectively fixedly connected with spiral leaves 6 and reinforced scrapers 7, which are used to improve the stability of the spiral leaves 6 and increase the scraping effect on the inner wall of the cylinder. When the spiral leaves 6 and the reinforced scrapers 7 rotate simultaneously in the drying cylinder 2 in a fixed state, an efficient cleaning effect can be achieved, and the reinforced scrapers 7 penetrate and are fixed on the spiral leaves 6.
[0023] Furthermore, the scraping and cleaning device 4 includes a rotating gear ring 41, the interior of the rotating gear ring 41 is rotatably connected to the dryer drum 2, the end of the rotating gear ring 41 is fixedly connected to a guide rod 42, and the surface of the guide rod 42 is slidably connected to a connecting plate 43. One end of the connecting plate 43 is fixedly connected to the end of the rotating ring 5, and a spring is sleeved on the guide rod 42, and the two ends of the spring are respectively fixedly connected to the connecting plate 43 and the surface of the rotating gear ring 41. Through the setting of the scraping and cleaning device 4, when it rotates synchronously with the dryer drum 2, the scraping and cleaning device 4 does not affect the drying of the thrown materials in the dryer drum 2. When the scraping and cleaning device 4 rotates alone, the connecting plate 43 on the rotating gear ring 41 is limitedly rolled on both sides of the annular curved track 45 in a fixed state through two rollers 44, thereby realizing the connection plate 43 The spiral blade 6 and the reinforced scraper 7 are driven by the rotating ring 5 to perform a linear reciprocating motion during the revolution, thereby improving the scraping effect of the spiral blade 6 and the reinforced scraper 7 on the drum arm, while increasing the shaking effect of the high-frequency motion of the spiral blade 6 and the reinforced scraper 7, and then using the vibration to drive the spiral blade 6 and the reinforced scraper 7 to discharge the sludge, thereby achieving the purpose of fully cleaning the residual sludge on the inner wall of the drum. The automated cleaning method avoids the problem of low efficiency of manual cleaning, and at the same time, the scraping cleaning is achieved without affecting the normal operation of the dryer drum 2.
[0024] Furthermore, a roller 44 is rotatably connected inside the connecting plate 43 , and a circular curved track 45 is connected to the surface of the roller 44 . The circular curved track 45 is sleeved and fixed on the drying drum 2 .
[0025] Example 2
[0026] See also Figure 3As shown, the driving device 3 includes an active motor 31, one end of which is mounted on the machine base 1, the output shaft of the active motor 31 is connected to a driving tooth 32, the surface of the driving tooth 32 is meshed with a connecting tooth 33, the interior of the connecting tooth 33 is fixedly connected to a connecting shaft 34, one end of the connecting shaft 34 is fixedly connected to a cleaning tooth 35, the other end of the connecting shaft 34 is slidably connected to a drying tooth 36, the surface of the drying tooth 36 is meshed with a material transfer ring gear 37, by setting the driving device 3, when the drying tooth 36 is meshed with the material transfer ring gear 37, the active motor 31 meshes with the connecting tooth 33 on the connecting shaft 34 through the driving tooth 32, the connecting shaft 34 meshes with the cleaning tooth 35 and the drying tooth 36 to rotate the rotating gear ring 41 and the material transfer ring gear 37, and the drying drum 2 The spiral blade 6 and the reinforcement scraper 7 on the rotating ring 5 rotate synchronously, and then the effect of throwing and drying is achieved; when the drying teeth 36 are not engaged with the material transfer ring gear 37, only the rotating ring gear 41 rotates, and the connecting plate 43 is limitedly rolled on both sides of the annular curved track 45 in a fixed state through two rollers 44, and then the connecting plate 43 drives the spiral blade 6 and the reinforcement scraper 7 to perform linear reciprocating motion during the revolution through the rotating ring 5, while improving the scraping effect of the spiral blade 6 and the reinforcement scraper 7 on the cylinder arm, increasing the shaking effect of the high-frequency movement of the spiral blade 6 and the reinforcement scraper 7, and then using the vibration to drive the spiral blade 6 and the reinforcement scraper 7 to discharge the sludge, so as to achieve the purpose of fully cleaning the residual sludge on the inner wall of the cylinder. The surface of the connecting shaft 34 is rotatably connected to the base 1, the surface of the cleaning teeth 35 is engaged with the surface of the rotating ring gear 41, and the material transfer ring gear 37 is sleeved and fixed on the drying cylinder 2.
[0027] Furthermore, an adjusting motor 38 is installed on the machine base 1, and the output shaft of the adjusting motor 38 is connected to a screw 39, and the screw 39 is threadedly connected to a moving seat 310, and the end of the drying tooth 36 is rotatably connected to the moving seat 310. By setting the adjusting motor 38 to control the rotation of the screw 39, the effect of adjusting the position of the drying teeth 36 on the moving seat 310 is achieved, and then the change in the position of the drying teeth 36 is used to achieve the switching of the meshing and disengagement states of the material transfer gear ring 37, thereby controlling the switching of the rotating or non-rotating state of the barrel.
[0028] When the sludge dryer of the utility model is in use, the sludge is fed into the dryer cylinder 2 through the existing feeding mechanism. During the feeding period, the driving motor 31 is started to drive the driving gear 32 to mesh with the connecting gear 33 and the connecting shaft 34 to rotate as a whole. The connecting shaft 34 rotates by meshing the cleaning gear 35 and the drying gear 36 to rotate the rotating gear ring 41 and the material transfer gear ring 37. The rotating gear ring 41 and the material transfer gear ring 37 realize synchronous rotation. The material transfer gear ring 37 drives the dryer cylinder 2 to rotate as a whole through the force of the fixed connection, and the machine is realized during the rotation. The sludge fed into the drum is constantly rotating and turning, and the drying mechanism at this time injects high-temperature airflow into the drum to assist in drying. Since the rotating gear ring 41 and the material transfer gear ring 37 are in synchronous rotation, the connecting plate 43 on the guide rod 42 connected by the rotating gear ring 41 drives the spiral blades 6 on the rotating ring 5 and the reinforced scraper 7 as a whole to rotate relatively statically in the dryer drum 2. The spiral blades 6 are used to guide the constantly rotating and turning sludge. The sludge is spirally fed and dried during the continuous throwing period, and finally discharged from the other end of the dryer drum 2.
[0029] After the sludge is dried and discharged, the active motor 31 stops, and less sludge will remain inside the drying machine cylinder 2. At this time, the adjusting motor 38 is started, and the adjusting motor 38 rotates by driving the screw 39, and drives the movable seat 310 threadedly connected thereon and linearly limited thereon to move, and the movable seat 310 drives the drying teeth 36 to slide on the connecting shaft 34. After sliding, the drying teeth 36 are disengaged from the meshing with the material transfer gear ring 37. At this time, the active motor 31 is started, and the output shaft of the active motor 31 drives the connecting shaft 34 on the meshing connecting teeth 33 through the driving teeth 32. The cleaning teeth 35 rotate, and at this time only the cleaning teeth 35 mesh with the rotating gear ring 41 to drive the connecting plate 43 on the guide rod 42 to drive the rotating ring 5 to rotate as a whole. The dryer drum 2 is locked in the machine base 1 by the self-locking mechanism. The self-locking mechanism is any existing public technology that can fix the dryer drum 2, which is used to ensure the stability of the dryer drum 2 under normal conditions. During the rotation, the rotating ring 5 drives the spiral blades 6 and the reinforced scraper 7 to rotate as a whole. During the rotation, the spiral blades 6 and the reinforced scraper 7 achieve the effect of rotating and scraping the inner wall of the drum, and then can The sludge attached to the inner wall of the cylinder can be automatically cleaned. At the same time, due to the fixation of the drying cylinder 2, the annular curved track 45 is also in a fixed state. When the rotating gear ring 41 is rotating, the connecting plate 43 is affected by the rolling of the rollers 44 on both sides of the annular curved track 45 to continuously move in a straight line. The connecting plate 43 that continuously moves in a straight line while revolving on the guide rod 42 will drive the rotating ring 5 to move as a whole, thereby achieving the effect of the spiral blades 6 and the reinforcement scraper 7 performing a straight reciprocating motion during the revolution, thereby improving the cleaning effect. While the high spiral blades 6 and the reinforced scraper 7 have a scraping effect on the drum arm, the high-frequency movement of the spiral blades 6 and the reinforced scraper 7 deepens the shaking effect of the spiral blades 6 and the reinforced scraper 7 themselves, and then the vibration drives the spiral blades 6 and the reinforced scraper 7 to discharge the sludge, thereby achieving the purpose of fully cleaning the residual sludge on the inner wall of the drum. After the cleaning work is completed, the adjustment motor 38 can be started again to drive the screw 39 to adjust the position of the moving seat 310, so that the drying teeth 36 engage the material transfer gear ring 37 again, which is convenient for subsequent sludge drying work.
[0030] The above implementation methods are only used to illustrate the embodiments of the present utility model, and are not limitations of the embodiments of the present utility model. Ordinary technicians in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the embodiments of the present utility model. Therefore, all equivalent technical solutions also belong to the scope of the embodiments of the present utility model. The patent protection scope of the embodiments of the present utility model should be limited by the claims.
Claims
1. A sludge drying machine, comprising a machine base (1), characterized in that: A drying cylinder (2) is rotatably connected to the machine base (1), a driving device (3) and a scraping and cleaning device (4) are respectively provided on the drying cylinder (2), a rotating ring (5) is provided on the scraping and cleaning device (4), and spiral blades (6) and reinforcing scrapers (7) are respectively fixedly connected to the ends of the rotating ring (5), and the reinforcing scrapers (7) penetrate through and are fixed on the spiral blades (6).
2. A sludge drying machine according to claim 1, characterized in that: The scraping and cleaning device (4) comprises a rotating gear ring (41), the interior of the rotating gear ring (41) is rotatably connected to the drying machine cylinder (2), the end of the rotating gear ring (41) is fixedly connected to a guide rod (42), and the surface of the guide rod (42) is slidably connected to a connecting plate (43).
3. A sludge drying machine according to claim 2, characterized in that: One end of the connecting plate (43) is fixedly connected to the end of the rotating ring (5); a spring is sleeved on the guide rod (42), and the two ends of the spring are respectively fixedly connected to the surface of the connecting plate (43) and the rotating gear ring (41).
4. A sludge drying machine according to claim 2, characterized in that: The connecting plate (43) is rotatably connected to a roller (44) inside, and the surface of the roller (44) is connected to an annular curved track (45), and the annular curved track (45) is sleeved and fixed on the drying machine cylinder (2).
5. A sludge drying machine according to claim 1, characterized in that: The driving device (3) comprises an active motor (31), one end of the active motor (31) is mounted on the machine base (1), the output shaft of the active motor (31) is connected to a driving tooth (32), the surface of the driving tooth (32) is meshed with a connecting tooth (33), the interior of the connecting tooth (33) is fixedly connected to a connecting shaft (34), one end of the connecting shaft (34) is fixedly connected to a cleaning tooth (35), the other end of the connecting shaft (34) is slidably connected to a drying tooth (36), and the surface of the drying tooth (36) is meshed with a material transfer gear ring (37).
6. A sludge drying machine according to claim 5, characterized in that: The surface of the connecting shaft (34) is rotatably connected to the machine base (1), the surface of the cleaning teeth (35) is meshed with the surface of the rotating gear ring (41), and the material transfer gear ring (37) is sleeved and fixed on the drying machine cylinder (2).
7. A sludge drying machine according to claim 5, characterized in that: An adjusting motor (38) is installed on the machine base (1); the output shaft of the adjusting motor (38) is connected to a screw rod (39); a movable seat (310) is threadedly connected to the screw rod (39); and the end of the drying tooth (36) is rotatably connected to the movable seat (310).