Novel heavy environment-friendly rammer compactor

By adopting the clamping structure, cleaning structure and lubrication system in the new heavy-duty environmentally friendly compactor, the problem of hammer head shaking of the traditional compactor is solved, and the mobile safety and equipment performance are improved.

CN222349651UActive Publication Date: 2025-01-14SHAANXI ZHONGBAI IND CO LTD
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Patent Information

Application Number
CN202421184433.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-14
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The hammer head of the traditional heavy-duty environmentally friendly compactor is prone to shake left and right during movement, reducing safety.

Method used

A new heavy-duty environmentally friendly compactor including support base, mount, winding shaft, servo motor, rubber ring, limit rope ring, hook body, cleaning cylinder, cleaning brush, oil bottle and oil filling pipe is designed. The combination structure, cleaning structure and lubrication system are used to secure the hammer head, cleaning rope body and lubricate the pulley to ensure the stability of the hammer head and the smooth rotation of the pulley.

Benefits of technology

Effectively fix the hammer head to avoid shaking, ensure the movement safety of the compactor, clean the rope body, prevent adhesion, lubricate the pulley, avoid lag, and improve overall performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rammer compactors, and discloses a novel heavy environment-friendly rammer compactor which comprises a supporting base, a mounting seat is mounted on one side of the top end of the supporting base, a winding shaft is mounted at the top end of the mounting seat, a servo motor is mounted at one end of the winding shaft, and a rubber ring is fixed to the inner side wall of a placing seat. A limiting rope loop is fixed to the top end of the rubber ring, a hook body is movably arranged in the limiting rope loop, and one side of the hook body is fixed to one side of the large arm. Through the arrangement of the rubber ring, the limiting rope ring, the placing seat, the hook body and other assemblies, in the moving process of the rammer compactor, the placing seat hinged to one side of the large arm can be turned down and unfolded on one side of the large arm, and then a hammer head can be clamped into the placing seat and is stored in a limited mode through the placing seat; and therefore, the hammer head is prevented from shaking left and right in the moving process of the rammer compactor, and the moving safety of the rammer compactor is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of compactors, in particular to a novel heavy-duty environmentally friendly compactor. Background Art

[0002] In order to ensure that the roads reach a certain bearing capacity during the construction of highways and railways, it is necessary to improve the stability and compressive strength of the roadbed, and compact the soil on the roadbed to reduce the gaps between the soil. A compactor is an impact mechanical equipment for compacting the soil. It is used to compact the clay soil and non-clay soil in the roadbed. The soil is compacted by the up and down impact of the hammer head. Its advantages are high efficiency, precision and stability.

[0003] The traditional heavy-duty environmentally friendly compactor, when used, will cause the hammer head in the compactor to shake left and right during the movement, which reduces the safety of the compactor. Therefore, we proposed a new heavy-duty environmentally friendly compactor to improve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a new heavy-duty environmentally friendly compactor to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a new heavy-duty environmentally friendly compactor, comprising a supporting base, a mounting seat is installed on one side of the top of the supporting base, a winding shaft is installed on the top of the mounting seat, and a servo motor is installed on one end of the winding shaft, a rope body is wrapped around the outer wall of the servo motor, and a large arm is installed on one end of the rope body, thickened pulleys are movably provided on both sides of the top of the large arm, a large arm is installed on one side of the top of the supporting base, a placing seat is hingedly installed on one side of the large arm, a rubber ring is fixed on the inner side wall of the placing seat, a limiting rope ring is fixed on the top of the rubber ring, a hook body is movably provided inside the limiting rope ring, and one side of the hook body is fixed to one side of the large arm.

[0006] Preferably, the cross section of the placement seat is larger than the cross section of the hammer head, and a clamping structure is formed between the placement seat and the hammer head.

[0007] Preferably, the cross-section of the limiting rope loop is larger than the cross-section of the hook body, and the limiting rope loop and the hook body are matched with each other.

[0008] Preferably, a cleaning cylinder is movably provided on the outer side wall of the rope body, a cleaning brush is installed on the inner side wall of the cleaning cylinder, a support rod is installed at the bottom end of the cleaning cylinder, and the bottom end of the support rod is fixed to the top end of the support base.

[0009] Preferably, the cross section of the cleaning cylinder is larger than the cross section of the rope body, and the cleaning cylinder is matched with the rope body.

[0010] Preferably, a mounting bracket is installed at the top of the upper arm, an oil bottle is installed at the top inside the mounting bracket, and a sealing cover is installed at the top of the oil bottle, oil filling pipes are installed at the four corners of the bottom end of the oil bottle, and electric valves are provided at the top inside the oil filling pipes.

[0011] Preferably, four groups of the oil injection pipes are provided, and the four groups of the oil injection pipes correspond one to one to the thickened pulleys.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the new heavy-duty environmentally friendly compactor can not only realize the limit fixation of the hammer head during the movement of the compactor, thereby improving the safety of the movement of the compactor, but also realize the cleaning of the rope body and ensure the smooth movement of the rope body, and realize the oil injection lubrication of the thickened pulley, thereby ensuring the smooth rotation of the thickened pulley and not prone to jamming;

[0013] (1) By providing components such as a rubber ring, a limiting rope ring, a placement seat and a hook body, during the movement of the compactor, the placement seat hinged on one side of the arm can be flipped down and unfolded on the side of the arm, and then the hammer head can be inserted into the placement seat, so that the placement seat can limit the position of the hammer head and store it, thereby preventing the hammer head from shaking left and right during the movement of the compactor, thereby improving the safety of the movement of the compactor;

[0014] (2) By providing components such as a cleaning cylinder, a support rod and a cleaning brush, the support rod installs the cleaning cylinder above the support base. After installation, the rope body can be inserted into the cleaning cylinder. The cleaning brush inside the cleaning cylinder can wipe the surface of the rope body during the process of releasing and winding the rope body, thereby realizing the functionality of the tamping machine to clean the rope body, and avoiding the impact of impurities adhering to the surface of the rope body on the stretching of the tamping machine during use;

[0015] (3) By providing an oil bottle, a mounting bracket, an electric valve and an oil filling pipe, the thickened pulley is installed at the top of the boom. As the use time increases, it is easy to get stuck due to wind and sun. The equipment of the above components can inject lubricating oil into the rotating connection between the thickened pulley and the boom to lubricate it, so that the thickened pulley on the compactor can rotate smoothly and is not prone to getting stuck. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of a partial cross-sectional structure of the utility model in a front view;

[0017] Figure 2 For the utility model Figure 1 A schematic diagram of the partially enlarged structure at center A;

[0018] Figure 3This is a schematic diagram of the front view structure of the cleaning cylinder of the utility model;

[0019] Figure 4 It is a schematic diagram of the side structure of the oil bottle of the utility model.

[0020] In the figure: 1. Support base; 2. Mounting seat; 3. Winding shaft; 4. Servo motor; 5. Cleaning cylinder; 6. Rope body; 7. Thickened pulley; 8. Oil bottle; 9. Sealing cover; 10. Hammer head; 11. Rubber ring; 12. Upper arm; 13. Limiting rope ring; 14. Placement seat; 15. Hook body; 16. Support rod; 17. Cleaning brush; 18. Mounting bracket; 19. Electric valve; 20. Oil filling pipe. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1: Please refer to Figure 1-4 A new heavy-duty environmentally friendly compactor includes a support base 1, a mounting seat 2 is installed on one side of the top of the support base 1, a winding shaft 3 is installed on the top of the mounting seat 2, and a servo motor 4 is installed on one end of the winding shaft 3, a rope body 6 is wound around the outer wall of the servo motor 4, and a large arm 12 is installed on one end of the rope body 6, and thickened pulleys 7 are movably arranged on both sides of the top of the large arm 12, a large arm 12 is installed on one side of the top of the support base 1, and a placement seat 14 is hingedly installed on one side of the large arm 12, and a rubber ring 11 is fixed on the inner side wall of the placement seat 14, and a hammer head 10 is added to the placement seat 14. The friction between the seats 14 enables the hammer head 10 to be stably placed inside the placement seat 14. The top of the rubber ring 11 is fixed with a limiting rope loop 13. A hook body 15 is movably arranged inside the limiting rope loop 13, and one side of the hook body 15 is fixed to one side of the upper arm 12. The cross section of the placement seat 14 is larger than the cross section of the hammer head 10. A clamping structure is formed between the placement seat 14 and the hammer head 10. The cross section of the limiting rope loop 13 is larger than the cross section of the hook body 15. The limiting rope loop 13 and the hook body 15 are matched, which is convenient for limiting the placement seat 14 and is more convenient to use.

[0023] Specifically, Figure 1 and Figure 2 As shown, open the limit of the hook body 15, then flip the placement seat 14 to expand it, and then put the hammer head 10 into the rubber ring 11 for storage to prevent the rammer from shaking left and right during movement. When the rubber ring 11 is needed, turn it up, and then put the limit rope ring 13 around the hook body 15 for limiting.

[0024] Embodiment 2: A cleaning cylinder 5 is movably provided on the outer wall of the rope body 6, a cleaning brush 17 is installed on the inner wall of the cleaning cylinder 5, a support rod 16 is installed on the bottom end of the cleaning cylinder 5, and the bottom end of the support rod 16 is fixed to the top end of the support base 1, the cross section of the cleaning cylinder 5 is larger than the cross section of the rope body 6, and the cleaning cylinder 5 and the rope body 6 are matched so that the cleaning brush 17 fits the inner wall of the rope body 6, and the wiping and cleaning effect of the rope body 6 is better;

[0025] Specifically, Figure 1 and Figure 2 As shown, during the movement of the rope body 6, the cleaning brush 17 inside the cleaning tube 5 on the outer wall of the rope body 6 will brush the surface of the rope body 6 to keep it clean to a certain extent. Subsequently, the fixing piece connected between the cleaning tube 5 and the support rod 16 can be twisted to remove the cleaning tube 5 and clean the cleaning brush 17 inside it.

[0026] Embodiment 3: A mounting bracket 18 is installed at the top of the big arm 12, an oil bottle 8 is installed at the top of the mounting bracket 18, and a sealing cover 9 is installed at the top of the oil bottle 8, and oil filling pipes 20 are installed at the four corners of the bottom of the oil bottle 8, and electric valves 19 are arranged at the top of the oil filling pipes 20. Four groups of oil filling pipes 20 are arranged, and the four groups of oil filling pipes 20 correspond to the thickened pulley 7 one by one, so that the lubrication of the thickened pulley 7 is more comprehensive and the lubrication effect is better;

[0027] Specifically, Figure 1 and Figure 4 As shown, when in use, open the sealing cover 9 to inject lubricating oil into the oil bottle 8, and then start the electric valve 19 at a fixed time to open the oil filling pipe 20, so that the lubricating oil inside the oil filling pipe 20 can fall through the oil filling pipe 20 and then fall to the connection between the thickened pulley 7 and the upper arm 12 for lubrication. When the oil bottle 8 is empty, it can be replenished in time to ensure the smooth rotation of the thickened pulley 7 when in use.

[0028] Working principle: When the utility model is in use, the servo motor 4 is started to drive the winding shaft 3 to rotate and release the rope body 6, so that the hammer head 10 pulled by one end of the rope body 6 hammers into the soil of the roadbed to compact it, and then the servo motor 4 is started again to drive the winding shaft 3 to rotate in the opposite direction to wind the rope body 6 and drive the hammer head 10 to move to a high place. The above operation is repeated to make the hammer head 10 move up and down to hammer and compact the soil. During the movement of the rope body 6, the cleaning brush 17 inside the cleaning tube 5 on the outer wall of the rope body 6 will brush the surface of the rope body 6 to keep it clean to a certain extent, and During the use of the rammer, the sealing cover 9 can also be opened to inject lubricating oil into the oil bottle 8. Subsequently, the electric valve 19 can be started at a fixed time to open the oil bottle 8 to allow the lubricating oil inside to fall through the oil filling pipe 20 to the connection between the thickened pulley 7 and the upper arm 12 for lubrication, thereby ensuring the smooth rotation of the thickened pulley 7 during use. When the rammer is moved, the limit of the hook body 15 can be opened, and then the placement seat 14 can be flipped to expand it, so that the hammer head 10 can be placed in the rubber ring 11 for storage, so that the rammer is not easy to shake left and right during movement, which is safer.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A new heavy-duty environmentally friendly compactor, comprising a supporting base (1), characterized in that: A mounting seat (2) is installed on one side of the top of the support base (1), a winding shaft (3) is installed on the top of the mounting seat (2), and a servo motor (4) is installed on one end of the winding shaft (3), a rope body (6) is wound around the outer wall of the servo motor (4), and a large arm (12) is installed on one end of the rope body (6), and thickened pulleys (7) are movably arranged on both sides of the top of the large arm (12), a large arm (12) is installed on one side of the top of the support base (1), and a placement seat (14) is hingedly installed on one side of the large arm (12), and a rubber ring (11) is fixed on the inner side wall of the placement seat (14), and a limiting rope ring (13) is fixed on the top of the rubber ring (11), and a hook body (15) is movably arranged inside the limiting rope ring (13), and one side of the hook body (15) is fixed to one side of the large arm (12).

2. The new heavy-duty environmentally friendly compactor according to claim 1 is characterized in that: The cross section of the placement seat (14) is larger than the cross section of the hammer head (10), and a clamping structure is formed between the placement seat (14) and the hammer head (10).

3. The new heavy-duty environmentally friendly compactor according to claim 1 is characterized in that: The cross section of the limiting rope loop (13) is larger than the cross section of the hook body (15), and the limiting rope loop (13) and the hook body (15) are matched with each other.

4. The new heavy-duty environmentally friendly compactor according to claim 1 is characterized in that: A cleaning cylinder (5) is movably provided on the outer wall of the rope body (6), a cleaning brush (17) is installed on the inner wall of the cleaning cylinder (5), a support rod (16) is installed at the bottom end of the cleaning cylinder (5), and the bottom end of the support rod (16) is fixed to the top end of the support base (1).

5. The new heavy-duty environmentally friendly compactor according to claim 4 is characterized in that: The cross section of the cleaning cylinder (5) is larger than the cross section of the rope body (6), and the cleaning cylinder (5) and the rope body (6) are matched with each other.

6. The new heavy-duty environmentally friendly compactor according to claim 1 is characterized in that: A mounting bracket (18) is installed at the top of the upper arm (12), an oil bottle (8) is installed at the top of the mounting bracket (18), and a sealing cover (9) is installed at the top of the oil bottle (8), oil filling pipes (20) are installed at the four corners of the bottom end of the oil bottle (8), and electric valves (19) are provided at the top of the oil filling pipes (20).

7. The new heavy-duty environmentally friendly compactor according to claim 6 is characterized in that: Four groups of the oil injection pipes (20) are provided, and the four groups of the oil injection pipes (20) correspond to the thickened pulleys (7) one by one.