Separating type wind power generation gear box body

By introducing a sliding plate and a cleaning brush into the wind power gear box, the sediment is automatically cleaned, and the lubricating oil recycling is realized through the oil pump and oil injection port, the problem of poor oil siltation and lubrication effect is solved, the gear life is extended and the gear life is reduced Cost of use.

CN222351400UActive Publication Date: 2025-01-14CHONGQING BAOHAO MACHINERY CASTING CO LTD
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Patent Information

Application Number
CN202421089855.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-14
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

After long-term use of the existing wind power gear box, oil stain silt and lubricating oil aging lead to difficulty in cleaning, affecting the lubrication effect, reducing the gear life and increasing the cost of use.

Method used

A separate wind power gear box is designed, using a sliding plate and a cleaning brush mechanism to automatically clean the lubricant oil precipitate, and the lubricant recycling and heat dissipation are realized through the oil pump and oil injection port, reducing manual maintenance and improving lubricating effect.

Benefits of technology

It improves the utilization rate of lubricant, extends the service life of the gear, reduces the cost of use, reduces the number of manual cleanings, and improves cleaning efficiency and work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wind power generation, and provides a separating type wind power generation gear box body which comprises a shell body, a first rotating rod is connected to the shell body in a rotating mode, a driven gear is fixedly connected to the first rotating rod, a main gear and the driven gear are connected in a meshed mode, a first incomplete gear is fixedly connected to the main gear, and a second incomplete gear is fixedly connected to the second incomplete gear. The driven gear is fixedly connected with a second incomplete gear, and the first incomplete gear and the second incomplete gear can be connected with the first rack in an engaged mode. When the separated wind power generation gear box body works, the input shaft drives the sliding plate to reciprocate through the first incomplete gear and the second incomplete gear, the third gear drives the cleaning brush to reciprocate through the threaded rod, and therefore lubricating oil sediment on the filtering plate is cleaned. And through reciprocating cleaning, lubricating oil sediments are not easy to accumulate and become stubborn oil dirt to be attached to the filtering plate, so that the filtering effect is improved, the manual cleaning times and cleaning difficulty are reduced, and the cleaning efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power generation, in particular to a separate wind power generation gear box. Background Art

[0002] Wind power generation converts the kinetic energy of wind into electrical energy. Usually, the speed of the wind wheel is very low, far from the speed required by the generator to generate electricity. It must be achieved through the speed-increasing effect of the gear pair of the gearbox, so the gearbox is also called a speed increaser. The gearbox is filled with lubricating oil to prevent friction, lubricate gears, and dissipate heat and cool, thereby extending the life of the gears. However, after long-term use, the lubricating oil will contain gear meshing wear particles, lubricating oil aging decomposition sediments and other pollutants. Generally, a filtering device is provided to filter out the sediment in the filtered lubricating oil.

[0003] However, the existing wind power generation gear box has many gears installed inside the box, and the gear meshing is relied on to drive the flow of lubricating oil. After a long period of accumulation, oil stains will be deposited on the filter device, which needs to be inspected and repaired frequently. The cleaning work relies on manual labor, and it is difficult to fully remove the sediment and other pollutants in the lubricating oil. In addition, some areas cannot be fully lubricated. The lubricating oil falls from the gears and flows into the gear box. The lubricating oil at the bottom cannot be effectively used, resulting in unsatisfactory lubrication effect, reducing the service life of the gears, affecting the working power generation efficiency, and increasing the cost of use. Therefore, a separate wind power generation gear box is proposed. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a separate wind power generation gear box.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a separate wind power generation gear box body, including a shell, an input shaft is rotatably connected to the shell, and a main gear is fixedly connected to the input shaft, a rotating rod 1 is rotatably connected to the shell, and a slave gear is fixedly connected to the rotating rod 1, and the main gear and the slave gear are meshingly connected, a slide rail is provided on the shell, and a sliding plate is slidably connected to the slide rail, and a rack 1 is fixedly connected to the upper end of the sliding plate, an incomplete gear 1 is fixedly connected to the main gear, and an incomplete gear 2 is fixedly connected to the slave gear, and the incomplete gear 1 and the incomplete gear 2 can both be meshed with the rack 1, a threaded rod is rotatably connected to the shell, and a gear 3 is fixedly connected to the threaded rod, and a rack 2 is fixedly connected to the lower end of the sliding plate, and the rack 2 and the gear 3 are meshingly connected.

[0006] As a further description of the above technical solution: an output shaft is rotatably connected to the shell, a pulley one is fixedly connected to the output shaft, a rotating rod two is rotatably connected to the shell, a pulley two is fixedly connected to the rotating rod two, a transmission belt is provided between the pulley one and the pulley two, and a fan blade is fixedly connected to the rotating rod two.

[0007] As a further description of the above technical solution: a sliding rod is fixedly connected to the shell, a cleaning brush is slidably connected to the sliding rod, and the cleaning brush is threadedly connected to the threaded rod.

[0008] As a further description of the above technical solution: an oil pump is provided outside the shell, a return pipe is fixedly connected to the oil pump, an oil inlet pipe is fixedly connected to the return pipe, a conical bin is provided at the bottom of the shell, and the oil inlet pipe runs through one side of the conical bin.

[0009] As a further description of the above technical solution: a heat dissipation pipe is fixedly connected to the shell, the return pipe runs through one side of the heat dissipation pipe, and a filter plate is provided inside the shell.

[0010] As a further description of the above technical solution: an oil outlet pipe is fixedly connected to the other side of the heat dissipation pipe, the oil outlet pipe runs through the shell, the oil outlet pipe is fixedly connected to an oil delivery pipe, and the oil delivery pipe is fixedly connected to an oil injection port.

[0011] As a further description of the above technical solution: a sealing plate is fixedly connected to the shell, and a fixing bolt is threadedly connected to the sealing plate.

[0012] The utility model has the following beneficial effects:

[0013] 1. In the utility model, when the split wind power generation gear box is working, the input shaft drives the sliding plate to move back and forth through the incomplete gear 1 and the incomplete gear 2, the sliding plate drives the gear 3 to rotate back and forth through the rack 2, and the gear 3 drives the cleaning brush to move back and forth through the threaded rod, so as to clean the lubricating oil sediment on the filter plate. The reciprocating cleaning can make the sediment in the lubricating oil not easy to accumulate and become stubborn oil dirt attached to the filter plate, thereby improving the filtering effect. The input shaft is driven to rotate by the fan blades, and the cleaning brush is driven to move back and forth synchronously, thereby reducing the use cost, reducing the number of manual cleaning and the difficulty of cleaning, and improving the cleaning efficiency.

[0014] 2. In the utility model, when the separate wind power generation gearbox is working, the input shaft drives the output shaft to rotate, and the output shaft drives the fan blades to rotate through the transmission belt. The rotation of the fan blades is used to dissipate the heat of the lubricating oil in the heat sink, which reduces the starting device and reduces the equipment cost. The filtered lubricating oil is extracted from the conical bin by an oil pump and sprayed into the wind power generation gearbox from the oil injection port, which realizes the recycling of the lubricating oil, improves the utilization rate of the lubricating oil, improves the lubrication effect, prolongs the service life of the gear, makes the wind power generation gearbox work more efficiently, and increases the power generation time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional diagram of a separate wind power generation gear box body proposed by the utility model;

[0016] Figure 2 A schematic diagram of the three-dimensional structure of a separate wind power generation gear box proposed in the utility model Figure 1 ;

[0017] Figure 3 This is a right side perspective view of a separate wind power generation gear box body proposed by the utility model;

[0018] Figure 4 A schematic diagram of the three-dimensional structure of a separate wind power generation gear box proposed in the utility model Figure 2 .

[0019] Legend:

[0020] 1. Housing; 2. Input shaft; 3. Output shaft; 4. Heat dissipation pipe; 5. Sealing plate; 6. Fixing bolt; 7. Main gear; 8. Incomplete gear one; 9. Slave gear; 10. Incomplete gear two; 11. Rotating rod one; 12. Rack one; 13. Rack two; 14. Gear three; 15. Threaded rod; 16. Cleaning brush; 17. Sliding rod; 18. Sliding plate; 19. Slide rail; 20. Filter plate; 21. Pulley one; 22. Conveyor belt; 23. Pulley two; 24. Rotating rod two; 25. Fan blade; 26. Oil pump; 27. Oil inlet pipe; 28. Return pipe; 29. ​​Oil outlet pipe; 30. Conical bin; 31. Oil delivery pipe; 32. Oil injection port. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1-Figure 4 The utility model provides an embodiment: a separate wind power generation gear box, including a shell 1, an input shaft 2 is rotatably connected to the shell 1, a main gear 7 is fixedly connected to the input shaft 2, a rotating rod 11 is rotatably connected to the shell 1, a slave gear 9 is fixedly connected to the rotating rod 11, the main gear 7 and the slave gear 9 are meshed and connected, a slide rail 19 is provided on the shell 1, a sliding plate 18 is slidably connected to the slide rail 19, a rack 12 is fixedly connected to the upper end of the sliding plate 18, an incomplete gear 18 is fixedly connected to the main gear 7, an incomplete gear 2 10 is fixedly connected to the slave gear 9, and an incomplete gear 10 is fixedly connected to the slave gear 9. Both the full gear 1 8 and the incomplete gear 2 10 can be meshed with the rack 1 12. A threaded rod 15 is rotatably connected to the housing 1, and a gear 3 14 is fixedly connected to the threaded rod 15. The lower end of the sliding plate 18 is fixedly connected to the rack 2 13. The rack 2 13 and the gear 3 14 are meshed and connected. The sliding plate 18 drives the gear 3 14 to reciprocate through the rack 2 13, and the gear 3 14 drives the cleaning brush 16 to reciprocate through the threaded rod 15, thereby cleaning the lubricating oil sediment on the filter plate 20, so that the sediment in the lubricating oil is not easily accumulated to become stubborn oil dirt attached to the filter plate 20, thereby improving the cleaning efficiency.

[0023] An output shaft 3 is rotatably connected to the housing 1, a pulley 1 21 is fixedly connected to the output shaft 3, a rotating rod 24 is rotatably connected to the housing 1, a pulley 23 is fixedly connected to the rotating rod 24, a transmission belt 22 is provided between the pulley 1 21 and the pulley 2 23, a fan blade 25 is fixedly connected to the rotating rod 24, a sliding rod 17 is fixedly connected to the housing 1, a cleaning brush 16 is slidably connected to the sliding rod 17, and the cleaning brush 16 is threadedly connected to the threaded rod 15, an oil pump 26 is provided outside the housing 1, a return pipe 28 is fixedly connected to the oil pump 26, an oil inlet pipe 27 is fixedly connected to the return pipe 28, a conical bin 30 is provided at the bottom of the housing 1, and the oil inlet pipe 27 passes through the conical bin 30. On one side of the shell 1, a heat dissipation pipe 4 is fixedly connected to the shell 1, a return pipe 28 runs through one side of the heat dissipation pipe 4, a filter plate 20 is provided inside the shell 1, and an oil outlet pipe 29 is fixedly connected to the other side of the heat dissipation pipe 4, the oil outlet pipe 29 runs through the shell 1, an oil delivery pipe 31 is fixedly connected to the oil outlet pipe 29, an oil injection port 32 is fixedly connected to the oil delivery pipe 31, a sealing plate 5 is fixedly connected to the shell 1, and a fixing bolt 6 is threadedly connected to the sealing plate 5. The filtered lubricating oil is extracted from the conical bin 30 by the oil pump 26, the cooled lubricating oil flows from the oil outlet pipe 29 into the oil delivery pipe 31, and is sprayed to the gears in the gear box through the oil injection port 32, thereby realizing the recycling of the lubricating oil and extending the service life of the gears.

[0024] Working principle: When the split wind turbine gear box is working, the wind turbine blades drive the input shaft 2 to rotate, the input shaft 2 drives the main gear 7 and the incomplete gear 18 to rotate, the incomplete gear 18 drives the sliding plate 18 to move on the slide rail 19 through the rack 12, at this time the incomplete gear 18 is meshed with the rack 12, the incomplete gear 2 10 is disengaged from the rack 12, the sliding plate 18 drives the rack 2 13 to move in the same direction, the rack 2 13 drives the threaded rod 15 to rotate through the gear 3 14, the threaded rod 15 drives the cleaning brush 16 to move on the sliding rod 17, at this time the main gear 7 drives the incomplete gear 2 10 to rotate on the rotating rod 11 through the slave gear 9, when the incomplete gear 18 is disengaged from the rack 12, the incomplete gear 2 10 starts to mesh with the rack 12, thereby driving the sliding plate 18 and the gear 3 14 to move in the opposite direction, the gear 3 14 drives the cleaning brush 16 to move in the opposite direction through the threaded rod 15, so as to realize The cleaning brush 16 moves back and forth on the slide bar 17 to clean the lubricating oil sediment on the filter plate 20 so that the sediment will not accumulate into grease. At the same time, the input shaft 2 drives the output shaft 3 to rotate, and the output shaft 3 drives the pulley 23 to rotate through the pulley 1 21 and the transmission belt 22. The pulley 23 drives the fan blade 25 to rotate through the rotating rod 24, and the oil pump 26 is started. The oil pump 26 extracts the filtered lubricating oil from the conical bin 30 through the oil inlet pipe 27. At this time, the lubricating oil flows through the gears in the gear box and is full of high temperature. It flows back to the heat dissipation pipe 4 through the reflux pipe 28. The rotation of the fan blade 25 realizes the cooling and heat dissipation of the lubricating oil in the heat dissipation pipe 4. The cooled lubricating oil flows from the oil outlet pipe 29 into the oil delivery pipe 31, and is sprayed to the gears in the gear box through the oil spray port 32 to realize circulating lubrication. When it is necessary to repair and replace the wind power generation gear box, the staff uses a tool to unscrew the fixing bolts 6 on the sealing plate 5, thereby opening the housing 1.

[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A separate wind power generation gearbox, comprising a housing (1), characterized in that: The housing (1) is rotatably connected to an input shaft (2), the input shaft (2) is fixedly connected to a main gear (7), the housing (1) is rotatably connected to a rotating rod (11), the rotating rod (11) is fixedly connected to a slave gear (9), the main gear (7) and the slave gear (9) are meshingly connected, the housing (1) is provided with a slide rail (19), the slide rail (19) is slidably connected to a sliding plate (18), the upper end of the sliding plate (18) is fixedly connected to a rack (12), the main An incomplete gear one (8) is fixedly connected to the gear (7), an incomplete gear two (10) is fixedly connected to the slave gear (9), the incomplete gear one (8) and the incomplete gear two (10) can both be meshed with a rack one (12), a threaded rod (15) is rotatably connected to the housing (1), a gear three (14) is fixedly connected to the threaded rod (15), a rack two (13) is fixedly connected to the lower end of the sliding plate (18), and the rack two (13) and the gear three (14) are meshed.

2. A separate wind power generation gear box according to claim 1, characterized in that: The housing (1) is rotatably connected to an output shaft (3), the output shaft (3) is fixedly connected to a first pulley (21), the housing (1) is rotatably connected to a second rotating rod (24), the second rotating rod (24) is fixedly connected to a second pulley (23), a transmission belt (22) is provided between the first pulley (21) and the second pulley (23), and a fan blade (25) is fixedly connected to the second rotating rod (24).

3. The separate wind power generation gear box according to claim 1, characterized in that: A sliding rod (17) is fixedly connected to the housing (1), a cleaning brush (16) is slidably connected to the sliding rod (17), and the cleaning brush (16) is threadedly connected to the threaded rod (15).

4. The separate wind power generation gear box according to claim 1, characterized in that: An oil pump (26) is provided outside the housing (1), a return pipe (28) is fixedly connected to the oil pump (26), an oil inlet pipe (27) is fixedly connected to the return pipe (28), a conical bin (30) is provided at the bottom of the housing (1), and the oil inlet pipe (27) passes through one side of the conical bin (30).

5. The separate wind power generation gear box according to claim 4, characterized in that: A heat dissipation pipe (4) is fixedly connected to the shell (1), the return pipe (28) passes through one side of the heat dissipation pipe (4), and a filter plate (20) is provided inside the shell (1).

6. A separate wind power generation gear box according to claim 5, characterized in that: The other side of the heat dissipation pipe (4) is fixedly connected to an oil outlet pipe (29), the oil outlet pipe (29) passes through the housing (1), the oil outlet pipe (29) is fixedly connected to an oil delivery pipe (31), and the oil delivery pipe (31) is fixedly connected to an oil injection port (32).

7. The separate wind power generation gear box according to claim 1, characterized in that: A sealing plate (5) is fixedly connected to the housing (1), and a fixing bolt (6) is threadedly connected to the sealing plate (5).