Supporting device convenient for pressure pipeline detection

By designing a support device that facilitates pressure pipeline detection, using electric guide rails and sliders to cooperate with extension rods and motor drives, the problem of limited line of detection is solved, and comprehensive inspection of large-scale pressure pipelines is achieved, thereby reducing operating costs.

CN222351940UActive Publication Date: 2025-01-14JIANGSU SHANGFU CONSTR ENG CO LTD
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Patent Information

Application Number
CN202421331206.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-01-14
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

In the prior art, the fixed installation of the pressure pipeline detection camera results in limited inspection line and difficulty in conducting comprehensive inspection of the pressure pipeline, which increases operating costs.

Method used

A support device for easy pressure pipeline detection is designed, using electric guide rails and sliders to match brackets and extension rods, and adjust the camera height and rotation angle through motor drive, so that the detection camera can move flexibly and conduct comprehensive inspection of the pressure pipeline.

Benefits of technology

The comprehensive inspection of large-scale pressure pipelines has been achieved, which reduces operating costs and improves inspection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pressure pipeline detection, in particular to a supporting device convenient for pressure pipeline detection, which comprises a pressure pipeline and a detection camera, an electric guide rail and a sliding block which are matched with each other are arranged on one side of the pressure pipeline, a support is fixedly mounted on the sliding block, the support is connected with a sleeve through a connecting piece, and an extension rod is placed in the sleeve. And a support is fixedly mounted on the extension rod. The extension rod is pulled to drive the support to ascend and descend, the height of the guide frame and the height of the detection camera are adjusted, the guide frame and the detection camera are driven to be close to the pressure pipeline through driving of the first motor, and the detection camera can detect each section of the pressure pipeline when moving. The guide frame and the rack are arranged to be of a semi-ring-shaped structure, the rack is driven by the second motor to rotate during moving, and then the detection camera can comprehensively detect the pressure pipeline.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressure pipeline detection, in particular to a supporting device for facilitating pressure pipeline detection. Background Art

[0002] Pressure piping refers to tubular equipment that uses a certain pressure to transport gas or liquid. The pressure pipeline is a part of the pipeline. The pipeline is used to transport, distribute, mix, separate, discharge, measure, control and stop the flow of fluids. It is an assembly consisting of pipes, fittings, flanges, bolted connections, gaskets, valves, other components or pressure-bearing parts and supports.

[0003] During the transportation process of the pressure pipeline, the pressure pipeline will be inspected by a camera, and then the pressure pipeline will be inspected. The camera is usually fixedly installed on one side of the pressure pipeline, and the pressure pipeline is inspected by the camera. However, this detection method has the following shortcomings when used: due to the large specifications of the pressure pipeline, evenly distributed support seats will be set at the bottom of the pressure pipeline, which requires a camera to be installed next to each section of the pressure pipeline, thereby increasing the operating cost; and the fixed installation of the camera results in a limited detection line of sight of the camera, which makes it difficult for the detection camera to fully detect the pressure pipeline, thereby affecting the detection of the pressure pipeline. Utility Model Content

[0004] The utility model aims to solve the problem in the prior art that it is difficult to fully inspect the pressure pipeline due to the fixed installation of the inspection camera, and proposes a supporting device that is convenient for the inspection of the pressure pipeline.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A support device for facilitating the detection of a pressure pipeline comprises a pressure pipeline and a detection camera. A matching electric guide rail and a slider are provided on one side of the pressure pipeline, and a bracket is fixedly installed on the slider. The bracket is connected to a sleeve via a connecting piece, and an extension rod is placed in the sleeve. A support is fixedly installed on the extension rod, and a guide frame is fixedly installed on the support. A sliding sleeve in the guide frame is provided with a rack, and three circumferentially distributed connection ends are fixedly installed on the rack. The detection camera is arranged at the connection end, and a drive component for driving the rack is installed in the support.

[0007] Preferably, the connecting member includes a motor 1 fixedly installed in the bracket, and a screw rod is fixedly connected to the output end of the motor 1, a matching nut is slidably sleeved on the screw rod, and the sleeve is arranged on the nut.

[0008] Preferably, the screw rod is arranged horizontally, and the bracket is provided with a limiting long hole for guiding the sleeve.

[0009] Preferably, the support and the extension rod extend to the upper end position outside the sleeve, and the sleeve is threadedly connected with a locking bolt corresponding to the extension rod.

[0010] Preferably, the guide frame is a semi-annular structure, the rack is an incomplete annular structure, the detection camera and the connecting end extend to one side outside the guide frame, and a long guide hole is provided on the guide frame for guiding the connecting end, and both ends of the rack are integrally connected with a limiting plate.

[0011] Preferably, the driving assembly includes a second motor fixedly mounted on a support, and the output end of the second motor is fixedly connected to a rotating shaft connected to a rack transmission, the rotating shaft is horizontally arranged, and a gear meshing with the rack is fixedly mounted on the rotating shaft.

[0012] Compared with the prior art, the utility model has the following advantages:

[0013] 1. The utility model pulls the extension rod so that the extension rod drives the support to rise and fall, thereby adjusting the height of the guide frame and the detection camera, and drives the guide frame and the detection camera to approach the pressure pipe through the drive of motor 1, so that the detection camera can detect each section of the pressure pipe when moving.

[0014] 2. The utility model sets the guide frame and the rack as a semi-annular structure, and drives the rack to rotate while moving through the drive of motor 2. When the rack rotates, it drives the connecting end and the detection camera to rotate with the pressure pipe as the midpoint, so that the detection camera can perform a comprehensive inspection of the pressure pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of a support device for facilitating pressure pipeline detection proposed by the utility model;

[0016] Figure 2 A top view of a support device for facilitating pressure pipeline inspection proposed by the utility model;

[0017] Figure 3 This is a cross-sectional view of a support device for facilitating pressure pipeline detection proposed by the utility model.

[0018] In the figure: 1. Detection camera; 2. Electric guide rail; 3. Slider; 4. Bracket; 5. Motor 1; 6. Screw; 7. Nut; 8. Sleeve; 9. Limiting long hole; 10. Extension rod; 11. Support; 12. Guide frame; 13. Motor 2; 14. Rack; 15. Connection end; 16. Guide long hole; 17. Rotating shaft; 18. Gear. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-Figure 3 A support device for facilitating pressure pipeline detection includes a pressure pipeline and a detection camera 1. The detection camera 1 can detect the pressure pipeline after being powered on. This technical solution is a prior art and will not be elaborated on here.

[0021] A matching electric guide rail 2 and a slider 3 are provided on one side of the pressure pipe, and a bracket 4 is fixedly installed on the slider 3. By providing an electrically connected electric guide rail 2 and a slider 3 on one side of the pressure pipe, the slider 3 can drive the detection camera 1 to move when moving, thereby being able to detect a pressure pipe of a larger specification;

[0022] The bracket 4 is connected to a sleeve 8 through a connecting piece, and the connecting piece includes a motor 5 fixedly installed in the bracket 4, and a screw rod 6 is fixedly connected to the output end of the motor 5, and a matching nut 7 is slidably sleeved on the screw rod 6, and the sleeve 8 is arranged on the nut 7. The screw rod 6 is arranged horizontally, and a limiting long hole 9 for guiding the sleeve 8 is provided on the bracket 4. The limiting long hole 9 guides the sleeve 8, thereby limiting the moving direction of the nut 7;

[0023] The motor 5 drives the screw rod 6 to rotate and drive the nut 7 to move horizontally. The nut 7 can drive the guide frame 12 and the detection camera 1 to move closer to or away from the pressure pipe when moving. When the guide frame 12 and the detection camera 1 are away from the pressure pipe, they can be away from the support seat at the bottom of the pressure pipe, thereby ensuring the smooth movement of the detection camera 1.

[0024] An extension rod 10 is placed in the sleeve 8, and a support 11 is fixedly installed on the extension rod 10. The support 11 and the extension rod 10 extend to the upper end position outside the sleeve 8, and a locking bolt corresponding to the extension rod 10 is threadedly connected on the sleeve 8. By lifting or pressing the extension rod 10, the extension rod 10 drives the support 11, the guide frame 12, and the detection camera 1 to rise and fall, thereby adjusting the height of the detection camera 1;

[0025] A guide frame 12 is fixedly mounted on the support 11, a rack 14 is provided in a sliding sleeve inside the guide frame 12, and three circumferentially distributed connection ends 15 are fixedly mounted on the rack 14, and the detection camera 1 is arranged at the connection end 15;

[0026] The guide frame 12 is a semi-annular structure, the rack 14 is an incomplete annular structure, the detection camera 1 and the connecting end 15 extend to one side outside the guide frame 12, and a guide long hole 16 for guiding the connecting end 15 is provided on the guide frame 12, and the two ends of the rack 14 are integrally connected with a limiting plate, the guide frame 12 guides the rack 14, and the guide long hole 16 guides the connecting end 15, so that the rack 14 can smoothly pull the connecting end 15 and the detection camera 1 when moving, and the limiting plate can limit the moving direction of the rack 14;

[0027] A driving assembly for driving the rack 14 is installed in the support 11;

[0028] The driving assembly includes a second motor 13 fixedly mounted on the support 11, and the output end of the second motor 13 is fixedly connected to a rotating shaft 17 that is transmission-connected to the rack 14, the rotating shaft 17 is horizontally arranged, and a gear 18 that is meshingly connected to the rack 14 is fixedly mounted on the rotating shaft 17;

[0029] The output end of the second motor 13 drives the rotating shaft 17 to rotate, and the rotating shaft 17 drives the gear 18 to pull the meshing rack 14. When the rack 14 slides in the guide frame 12, it drives the connecting end 15 and the detection camera 1 to rotate with the pressure pipe as the center point, thereby performing a comprehensive inspection of the pressure pipe;

[0030] It should be noted that the specific models and specifications of the detection camera 1, electric guide rail 2, motor 1 5, and motor 2 13 need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it is not repeated here.

[0031] The functional principle of the utility model can be explained through the following operation modes:

[0032] When it is necessary to inspect the pressure pipeline;

[0033] The extension rod 10 is pulled so that the extension rod 10 drives the extension rod 10 to slide in the sleeve 8, and the sleeve 8 and the extension rod 10 are connected by a locking bolt, and the support 11 drives the guide frame 12 to correspond to the pressure pipe;

[0034] The electric guide rail 2 drives the slider 3 to move to one side of the pressure pipe;

[0035] The output end of the motor 5 drives the screw 6 to rotate, the screw 6 drives the nut 7 to slide to the right, the nut 7 drives the sleeve 8 to slide in the limit long hole 9, and the sleeve 8 drives the extension rod 10, the support 11, the guide frame 12, and the detection camera 1 to approach the pressure pipe when moving;

[0036] When the guide frame 12 is able to surround one side of the pressure pipe;

[0037] The motor 1 5 stops running, the output end of the motor 2 13 drives the shaft 17 to rotate, the shaft 17 drives the gear 18 to pull the meshing rack 14, the rack 14 drives the connecting end 15 to slide in the guide slot 16 when moving, and the connecting end 15 drives the detection camera 1 to rotate and detect the pressure pipeline;

[0038] After a section of the pressure pipe is inspected, the output end of the motor 2 13 drives the rotating shaft 17 to rotate in the opposite direction, returning the inspection camera 1 to the initial position, and then the output end of the motor 1 5 drives the screw rod 6 to rotate in the opposite direction, so that the guide frame 12 is away from the pressure pipe, and the guide frame 12 continues to move through the cooperation between the electric guide rail 2 and the slider 3.

[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A support device for facilitating pressure pipeline inspection, comprising a pressure pipeline and an inspection camera (1), characterized in that: One side of the pressure pipe is provided with a matching electric guide rail (2) and a slider (3), and a bracket (4) is fixedly installed on the slider (3), the bracket (4) is connected to a sleeve (8) through a connecting piece, and an extension rod (10) is placed in the sleeve (8), a support (11) is fixedly installed on the extension rod (10), and a guide frame (12) is fixedly installed on the support (11), a rack (14) is provided in a sliding sleeve in the guide frame (12), and three circumferentially distributed connection ends (15) are fixedly installed on the rack (14), the detection camera (1) is arranged at the connection end (15), and a driving component for driving the rack (14) is installed in the support (11).

2. A support device for facilitating pressure pipeline inspection according to claim 1, characterized in that: The connecting member comprises a motor (5) fixedly mounted in a bracket (4), and a screw rod (6) is fixedly connected to the output end of the motor (5), a matching nut (7) is slidably sleeved on the screw rod (6), and the sleeve (8) is arranged on the nut (7).

3. A support device for facilitating pressure pipeline inspection according to claim 2, characterized in that: The screw rod (6) is arranged horizontally, and the bracket (4) is provided with a limiting long hole (9) for guiding the sleeve (8).

4. A support device for facilitating pressure pipeline inspection according to claim 1, characterized in that: The support (11) and the extension rod (10) extend to the upper end position outside the sleeve (8), and a locking bolt corresponding to the extension rod (10) is threadedly connected on the sleeve (8).

5. A support device for facilitating pressure pipeline inspection according to claim 1, characterized in that: The guide frame (12) is a semi-annular structure, the rack (14) is an incomplete annular structure, the detection camera (1) and the connecting end (15) extend to a side position outside the guide frame (12), and a guide long hole (16) for guiding the connecting end (15) is provided on the guide frame (12), and the two ends of the rack (14) are integrally connected with a limiting plate.

6. A support device for facilitating pressure pipeline inspection according to claim 1, characterized in that: The driving assembly comprises a second motor (13) fixedly mounted on a support (11), and an output end of the second motor (13) is fixedly connected to a rotating shaft (17) transmission-connected to a rack (14), the rotating shaft (17) is arranged horizontally, and a gear (18) meshingly connected to the rack (14) is fixedly mounted on the rotating shaft (17).