Compression resistance detection device for customized container
By designing a customized container pressure detection device including a roof plate, a bottom plate, a slide rail, a fixing frame, an electric cylinder, a suction mechanism and a walking locking mechanism, the problem of only detecting the middle part of the container plate surface in the prior art is solved, and the problem of detecting only the middle part of the container plate surface is achieved. Effective compression-resistant detection at the edge of the plate surface improves the accuracy and reliability of the detection.
Patent Information
- Application Number
- CN202420824254.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-19
AI Technical Summary
During inspection, existing customized container pressure resistance testing devices usually only conduct compression resistance testing on the middle of the container plate surface, resulting in the compression resistance effect of the edges of the plate surface not meeting the standards, which may lead to unqualified products flowing into the market.
A customized container pressure detection device including a roof plate, a base plate, a slide rail, a fixing frame, an electric cylinder, a suction mechanism and a walking locking mechanism is designed. The container plate surface is fully fixed by adjusting the length of the roof plate, a fixing mechanism and a suction mechanism. and adsorption to ensure that the edge of the plate can also be effectively detected.
Effectively detect the compressive effect of the edge of the container board surface to prevent unqualified products from flowing into the market, and improve the accuracy and reliability of inspection.
Smart Images

Figure CN222353679U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of containers, in particular to a customized container pressure resistance detection device. Background Art
[0002] Container transportation is an important mode of transportation in the process of multimodal transportation of international trade goods. Container transportation has the advantages of high standardization, good sealing, low damage rate, intensive, large-scale, liner, low cost, good quality, etc., which greatly improves the safety and efficiency of cargo transportation. Containers need to bear a certain weight when loading and unloading goods, so the surface of the container needs to undergo a certain compression test to check the qualified rate of the surface.
[0003] However, when some existing customized container compression testing devices are used for testing, the compression test is usually performed on the middle of the container panel, and the edges of the panel are not subjected to compression. This may cause the edge compression effects of some containers to be substandard and not be discovered, which may easily cause some unqualified products to enter the market. Utility Model Content
[0004] The purpose of the utility model is to provide a customized container pressure resistance detection device to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a customized container pressure resistance detection device, including a bottom plate and a top plate installed on the top of the bottom plate, and also includes:
[0006] A slide rail bolted to the top of the bottom plate, a slide seat is bolted to the bottom of the top plate, a long leg is installed at one end of the bottom plate, a short leg is installed at one end of the bottom of the top plate, a travel locking mechanism is provided at the bottom of the short leg, a fixing frame is fixedly connected to one side of the top plate, an electric cylinder is bolted to both ends of the fixing frame, and a pressure block is welded to the piston rod of the electric cylinder;
[0007] A suction mechanism for achieving auxiliary adsorption and fixation, the suction mechanism includes a shell, the shell is clamped in the hole on the top of the fixing frame, a pull rod is installed inside the shell, a rubber plug is installed on the top of the shell, a connecting pipe is integrally formed on the top of the shell, the rubber plug and the pull rod are slidably connected on the inner wall of the shell, a suction plate is welded on one side of the device, a plurality of holes are opened on the surface of the suction plate, a porous pipe is arranged under the suction plate, and the top of the porous pipe extends to the inside of the hole, the pipe of the porous pipe is connected to the hole of the suction plate, a hose is installed between the connecting pipe and the porous pipe, and fixing mechanisms are arranged at both ends of the bottom of the suction plate and the top plate.
[0008] Preferably, the walking locking mechanism includes a wheel, which is rotatably connected to the short leg, and the wheel passes through the short leg and is welded with a connecting rod to the wheel at the other end, and gears are welded at both ends of the connecting rod, a sliding groove is opened on the inner side of the short leg, and a tooth block is slidably connected inside the sliding groove, and a sliding block is provided inside the sliding groove.
[0009] Preferably, the fixing mechanism includes a first support plate, the first support plates are in four groups and are bolted to the top of the suction plate and the top plate respectively, a second support plate is installed on the top of the first support plate, the top of the second support plate is rotatably connected to a gear plate, the top of the gear plate on one side is fixedly connected to a handle, the bottom of the gear plate passes through the second support plate and is bolted to the first support plate with a threaded rod, the threaded rod passes through the first support plate and is threadedly connected to the penetration point.
[0010] Preferably, the upper and lower lengths of the housing are greater than the maximum stroke of the electric cylinder.
[0011] Preferably, the rubber plug is made of wear-resistant rubber, and the length of the hose is greater than the movement range of the top plate.
[0012] Preferably, the pressing block is slidably connected to the inner surface of the fixing frame.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] The utility model places the container panel on the surface of the top plate, adjusts and extends the top plate according to the length of the panel, and then uses an electric cylinder to press down the pressure block, so as to facilitate testing on the edge of the panel. The setting of the fixing mechanism can fix the panel of the container to avoid movement of the panel during the pressure test, and the setting of the suction mechanism utilizes the principle of the needle tube to adsorb the other end of the container panel to avoid one end of the panel from tilting during the pressure test, and the setting of the walking locking mechanism can mesh and clamp the gears to avoid rotation of the wheels during the pressure test to affect the pressure test. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 It is a three-dimensional structural schematic diagram of the fixing mechanism of the utility model;
[0017] Figure 3 It is a partial three-dimensional structural schematic diagram of the utility model;
[0018] Figure 4 It is a three-dimensional schematic diagram of the cross-sectional structure of the top plate of the utility model;
[0019] Figure 5This is a three-dimensional structural diagram of the travel locking mechanism of the utility model;
[0020] Figure 6 It is a schematic diagram of the three-dimensional structure of the suction mechanism of the utility model.
[0021] In the figure: 1, bottom plate; 2, top plate; 3, slide seat; 4, slide rail; 5, fixed frame; 6, electric cylinder; 7, pressure block; 8, fixing mechanism; 81, first support plate; 82, second support plate; 83, threaded rod; 84, gear plate; 85, handle; 9, suction mechanism; 91, shell; 92, pull rod; 93, rubber plug; 94, suction plate; 95, porous pipe; 96, connecting pipe; 97, hose; 10, long leg; 11, short leg; 12, travel locking mechanism; 121, wheel; 122, gear block; 123, gear; 124, slider; 125, slide groove; 126, connecting rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-6As shown, a customized container pressure resistance detection device includes a bottom plate 1 and a top plate 2 installed on the top of the bottom plate 1. The top of the bottom plate 1 is bolted to a slide rail 4, and the bottom of the top plate 2 is bolted to a slide seat 3. The device also includes a suction mechanism 9. The slide seat 3 is slidably connected to the slide rail 4. Through the coordinated use of the slide seat 3 and the slide rail 4, the top plate 2 can slide on the top of the container, and the pressure resistance detection device can be extended to facilitate the staff to adjust the length according to needs. A long leg 10 is installed at one end of the bottom plate 1, and a short leg 11 is installed at one end of the bottom of the top plate 2. A walking locking mechanism 12 is provided at the bottom of the short leg 11, and the walking locking mechanism 12 can be To facilitate the movement of the top plate 2, and the walking locking mechanism 12 can lock itself to avoid the unstable movement of the device during the pressure test. A fixing frame 5 is fixedly connected to one side of the top plate 2. Both ends of the inner side of the fixing frame 5 are bolted to the electric cylinder 6. The piston rod of the electric cylinder 6 is welded with a pressure block 7. The pressure block 7 is slidably connected to the inner surface of the fixing frame 5. The piston rod of the electric cylinder 6 pushes the pressure block 7 to move, and the pressure test of the container surface can be performed. The suction mechanism 9 can adsorb the container surface to avoid the other end of the surface from tilting during the pressure test, which affects the test quality of the container surface. The suction mechanism 9 includes a shell 91, an outer shell 92, and an outer shell 93. The shell 91 is clamped in the hole at the top of the fixing frame 5, a pull rod 92 is installed inside the shell 91, a rubber plug 93 is installed on the top of the shell 91, the rubber plug 93 and the pull rod 92 are slidably connected on the inner wall of the shell 91, a connecting pipe 96 is integrally formed on the top of the shell 91, a suction plate 94 is welded on one side of the shell, a plurality of holes are opened on the surface of the suction plate 94, a porous pipe 95 is arranged under the suction plate 94, and the top of the porous pipe 95 extends to the inside of the hole, the pipe of the porous pipe 95 is connected to the hole of the suction plate 94, a hose 97 is installed between the connecting pipe 96 and the porous pipe 95, and the connecting pipe 96, the hose 97 and the porous pipe 95 are connected. The pipes 95 are interconnected, and the suction mechanism 9 utilizes the principle of a needle tube. The pull rod 92 and the rubber plug 93 are used in conjunction. The pull rod 92 pulls the rubber plug 93 to partially extract the air from the porous pipe 95 and the suction plate 94, thereby reducing the air pressure in the porous pipe 95 close to the container panel. Under the action of the internal and external air pressure difference, it is convenient to adsorb the bottom of the container panel, further avoiding one end of the panel from tilting during the pressure test, which affects the test effect of the staff. A fixing mechanism 8 is provided at the bottom of the suction plate 94 and the two ends of the top plate 2. The setting of the fixing mechanism 8 can fix the top of the panel to prevent the panel from deviating during the pressure test.
[0024] The walking locking mechanism 12 includes a wheel 121, which is rotatably connected to the short leg 11. When the top plate 2 is extended, the wheel 121 is installed to facilitate the staff to move the top plate 2. The wheel 121 passes through the short leg 11 and is welded with a connecting rod 126 at the other end of the wheel 121. Gears 123 are welded at both ends of the connecting rod 126. A slide groove 125 is provided on the inner side of the short leg 11. The slide groove 125 is cross-shaped. A tooth block 122 is slidably connected inside the slide groove 125. The tooth block 122 meshes with the gear 123. The tooth block 122 and The gear 123 is used in conjunction with the tooth block 122, and the gear 123 can be meshed and clamped when it moves to prevent the gear 123 from rotating. There is a slider 124 inside the slide groove 125. When the wheel 121 is locked, the tooth block 122 is pulled downward to slide the tooth block 122 inside the slide groove 125 to mesh and clamp the gear 123 to prevent the wheel 121 from rotating during the pressure test and affecting the pressure test. When the wheel 121 needs to move, the upper sliding tooth block 122 can limit the tooth block 122 by moving the slider 124 horizontally.
[0025] The fixing mechanism 8 includes a first support plate 81, the number of the first support plates 81 is four groups and they are bolted to the top of the suction plate 94 and the top plate 2 respectively, the top of the first support plate 81 is installed with a second support plate 82, the top of the second support plate 82 is rotatably connected with a gear plate 84, the top of the gear plate 84 on one side is fixedly connected with a handle 85, when the handle 85 is rotated, the gear plate 84 at the bottom is driven to rotate, and the other gear plate 84 will rotate accordingly, the bottom of the gear plate 84 passes through the second support plate 82 and the first support plate 81 and is welded with a threaded rod 83, the threaded rod 83 passes through the first The support plate 81 is threadedly connected to a gear plate 84 and a threaded rod 83 for use in conjunction with the gear plate 84. The gear plate 84 can drive the threaded rod 83 to rotate. During the rotation, the second support plate 82 and the threaded rod 83 move up and down accordingly. The bottom end of the threaded rod 83 contacts the top surface of the container panel to facilitate fixing and clamping the container panel. The upper and lower lengths of the housing 91 are greater than the maximum stroke of the electric cylinder 6. The setting of the fixing mechanism 8 can fix the top of the panel. When performing a compression test, it can prevent the other end of the panel from being loosely fixed, causing the panel to tilt up. The operation is simple.
[0026] Working principle: When the container panel is subjected to a compression test, the top plate 2 is first moved and extended according to the length of the panel. When the length of the top plate 2 is determined, the sliding block 124 unlocks the tooth block 122. When the tooth block 122 is lowered, the tooth block 122 engages and clamps the gear 123, and the connecting rod 126 is fixed and cannot rotate. The wheels 121 at both ends are locked to limit the rotation of the wheels 121. Then the handle 85 is rotated to drive the two gear plates 84 to rotate. The threaded rod 83 at the bottom of the gear plate 84 drives the second support plate 82 to rotate downward to test the container panel. The surface is squeezed and fixed to prevent the plate from deviation. The edge of the container plate is suspended on the outside of the top plate 2. At the same time, the pressure block 7 is aligned with the edge of the container plate. When the electric cylinder 6 is started to perform a pressure test, the piston rod of the electric cylinder 6 pushes the pressure block 7 to descend to test the edge of the plate. When the pressure block 7 descends, it will drive the pull rod 92 to pull down and generate suction. The suction goes along the connecting pipe 96, the hose 97, and the porous pipe 95 to adsorb and fix the plate surface on the top of the suction plate 94 to prevent the other end of the plate surface from being loosely fixed during the pressure test, causing the plate surface to tilt.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A customized container pressure resistance detection device, comprising a bottom plate (1) and a top plate (2) mounted on the top of the bottom plate (1), characterized in that: Also includes: A slide rail (4) is bolted to the top of the bottom plate (1); the bottom of the top plate (2) is bolted to a slide seat (3); one end of the bottom plate (1) is installed with a long leg (10); one end of the bottom of the top plate (2) is installed with a short leg (11); the bottom of the short leg (11) is provided with a travel locking mechanism (12); one side of the top plate (2) is fixedly connected to a fixing frame (5); both ends of the inside of the fixing frame (5) are bolted to an electric cylinder (6); the piston rod of the electric cylinder (6) is welded with a pressure block (7); A suction mechanism (9) for achieving auxiliary adsorption and fixation, the suction mechanism (9) comprising a shell (91), the shell (91) being snap-fitted into a hole at the top of a fixing frame (5), a pull rod (92) being installed inside the shell (91), a rubber plug (93) being installed at the top of the shell (91), a connecting pipe (96) being integrally formed at the top of the shell (91), the rubber plug (93) being slidably connected to the pull rod (92) on the inner wall of the shell (91), and one side of the shell being welded A suction plate (94) is connected, and a plurality of holes and grooves are formed on the surface of the suction plate (94). A porous pipe (95) is arranged below the suction plate (94), and the top of the porous pipe (95) extends to the inside of the holes and grooves. The pipe of the porous pipe (95) is connected to the holes and grooves of the suction plate (94). A hose (97) is installed between the connecting pipe (96) and the porous pipe (95). A fixing mechanism (8) is arranged at the bottom of the suction plate (94) and at both ends of the top plate (2).
2. A customized container pressure resistance detection device according to claim 1, characterized in that: The walking locking mechanism (12) comprises a wheel (121), the wheel (121) is rotatably connected to the short leg (11), the wheel (121) passes through the short leg (11) and is welded with a connecting rod (126) at the other end of the wheel (121), gears (123) are welded at both ends of the connecting rod (126), a sliding groove (125) is provided on the inner side of the short leg (11), a tooth block (122) is slidably connected inside the sliding groove (125), and a sliding block (124) is provided inside the sliding groove (125).
3. The customized container pressure resistance detection device according to claim 1 is characterized in that: The fixing mechanism (8) comprises a first support plate (81), the number of the first support plates (81) is four groups and they are bolted to the top of the suction plate (94) and the top plate (2) respectively; a second support plate (82) is installed on the top of the first support plate (81); a gear plate (84) is rotatably connected to the top of the second support plate (82); a handle (85) is fixedly connected to the top of the gear plate (84) on one side; a threaded rod (83) is bolted to the bottom of the gear plate (84) through the second support plate (82) and the first support plate (81); the threaded rod (83) passes through the first support plate (81) and is threadedly connected to the penetration point thereof.
4. The customized container compression testing device according to claim 1 is characterized in that: The upper and lower lengths of the housing (91) are greater than the maximum stroke of the electric cylinder (6).
5. The customized container pressure resistance detection device according to claim 1 is characterized in that: The rubber plug (93) is made of wear-resistant rubber, and the length of the hose (97) is greater than the movement range of the top plate (2).
6. The customized container pressure resistance detection device according to claim 1 is characterized in that: The pressing block (7) is slidably connected to the inner surface of the fixing frame (5).