Extra-soft high-temperature-resistant silica gel wire for power distribution equipment
By introducing high-temperature flame-retardant filler layer, thermally conductive silicone and fixing mechanism into the silicone wire, the possible fire-catching problems and inconvenient installation of the silicone wire under high temperature environments are solved, and higher insulation performance, flexibility and convenient installation are achieved .
Patent Information
- Application Number
- CN202322802219.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-19
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2033-10-19
AI Technical Summary
The existing silicone wires may cause high temperature fires due to excessive current in high temperature environments, and the lack of fixing mechanisms during installation, which makes it inconvenient for installation and use.
A special soft high-temperature resistant silicone wire of power distribution equipment is designed, using tin-plated copper wire, high-temperature flame-retardant filler layer, thermally conductive silicone, silicone rubber, moisture-proof layer, wear-proof layer, heat sink and fixing mechanism, which is realized through these components. Fireproof, heat dissipation and convenient installation.
It effectively avoids high-temperature fire caused by excessive current of tin-plated copper wire, improves the insulation performance, flexibility and service life of the silicone wire, and achieves internal cooling through the heat sink, making it easier to install and remove.
Smart Images

Figure CN222354794U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power distribution equipment, in particular to a special soft high temperature resistant silicone wire for power distribution equipment. Background Art
[0002] The most notable feature of silicone wire is its high-temperature stability. Although the strength of silicone rubber at room temperature is only half of that of natural rubber or some synthetic rubber, in a high-temperature environment above 200°C, silicone rubber can still maintain a certain flexibility, resilience and surface hardness, and its mechanical properties do not change significantly. It is widely used in power distribution equipment.
[0003] The existing patent CN216902326U, a document on a silicone wire, proposes that the utility model wraps the copper stranded wire with a silicone sleeve and a protective sleeve, and the two are connected by a snap-fit part, which can prevent the copper stranded wire from bending, moving and breaking, thereby improving the bending resistance of the silicone wire, which is beneficial for use in electrical devices.
[0004] However, the existing patent CN216902326U does not propose a technical solution for the heat dissipation of the silicone wire. The copper wire inside the silicone wire may cause high temperature and catch fire due to excessive current. In addition, during the installation of the silicone wire, there is no good fixing mechanism, which is not convenient for the fixed installation of the silicone wire. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The purpose of the utility model is to provide a special soft high temperature resistant silicone wire for power distribution equipment, so as to solve the problem that the existing patent CN216902326U proposed in the above background technology does not propose a technical solution for the heat dissipation of the silicone wire, the copper wire inside the silicone wire may cause high temperature and catch fire due to excessive current, and in addition, there is no good fixing mechanism during the installation of the silicone wire, which is not convenient for the fixed installation of the silicone wire.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a special soft high-temperature resistant silicone wire for power distribution equipment, comprising a main body mechanism, a protective mechanism, a heat dissipation mechanism and a fixing mechanism, wherein the protective mechanism is located at the outer end of the main body mechanism, the heat dissipation mechanism is located at the outer end of the main body mechanism, and the fixing mechanism is located at the outer end of the protective mechanism. The main body mechanism comprises tinned copper wire, a high-temperature resistant flame-retardant filling layer and thermally conductive silicone, wherein three tinned copper wires are arranged and twisted together, the high-temperature resistant flame-retardant filling layer is filled on the outside of the tinned copper wire, and the thermally conductive silicone is fixedly installed on the outer end of the high-temperature resistant flame-retardant filling layer. The high-temperature resistant flame-retardant filling layer can prevent the tinned copper wire from catching fire due to high temperature caused by excessive current.
[0009] Preferably, the protective mechanism includes silicone rubber, a moisture-proof layer and an anti-wear layer. The silicone rubber is fixedly installed on the outer end of the thermal conductive silicone, the moisture-proof layer is fixedly installed on the outer end of the silicone rubber, and the anti-wear layer is fixedly installed on the outer end of the moisture-proof layer. The installation of the moisture-proof layer can prevent the water vapor generator from entering the interior of the silicone wire and prevent the oxidation of the tinned copper wire. The anti-wear layer makes the surface of the silicone wire not easily scratched, thereby improving the service life of the silicone wire.
[0010] Preferably, the heat dissipation mechanism includes a heat sink, an inner connecting hole and an outer connecting hole, one end of the heat sink is fixedly connected to the thermal conductive silicone, the heat sink is semicircular, the inner connecting hole is fixedly arranged at the inner end of the heat sink, and the outer connecting hole is fixedly arranged at the outer end of the heat sink, and the thermal conductive silicone and the external air are connected through the heat sink, so that the heat generated by the tinned copper wire is transferred to the heat sink, and the heat sink transfers the heat to the outside of the silicone wire, dissipates heat and cools the inside of the silicone wire, and improves the service life of the silicone wire.
[0011] Preferably, the fixing mechanism includes a fixing ring, a connecting rod, a suction cup and an inner groove, the fixing ring is fixedly installed on the outer end of the anti-wear layer, the connecting rod is fixedly installed on the left end of the fixing ring, the suction cup is fixedly installed on the left end of the connecting rod, and the inner groove is fixedly arranged on the inner end of the suction cup. When the silicone wire is to be installed, the suction cup of the silicone wire is pressed in a suitable position to facilitate the installation and removal of the silicone wire and improve the convenience of using the silicone wire.
[0012] Preferably, the high temperature resistant flame retardant filling layer is made of a polymer chemical material with flame retardant effect.
[0013] Preferably, the heat sink is an aluminum extruded heat sink. After the aluminum ingot is heated at high temperature, the aluminum liquid is allowed to flow through an extrusion die with grooves under high pressure to make a heat sink blank. The heat sink blank is then cut, grooved, and other processes to make the aluminum extruded heat sink.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The ultra-soft and high-temperature resistant silicone wire of the power distribution equipment has a high-temperature resistant and flame-retardant filling layer to prevent the tinned copper wire from catching fire due to excessive current. The installation of silicone rubber makes the silicone wire have excellent insulation performance, corona resistance and arc resistance, and has good flexibility, which improves the ultra-soft and high-temperature resistant properties of the silicone wire. The installation of the moisture-proof layer prevents the water vapor machine from entering the silicone wire and prevents the oxidation of the tinned copper wire. The anti-wear layer makes the surface of the silicone wire not easily scratched, which increases the service life of the silicone wire.
[0016] 2. The power distribution equipment has a special soft and high temperature resistant silicone wire. When the silicone wire is in use, it will generate heat. The heat generated by the tinned copper wire is transferred to the heat sink through the thermal conductive silicone. The heat sink then transfers the heat to the outside of the silicone wire to dissipate heat and cool the inside of the silicone wire. The semicircular shape of the heat sink facilitates the bending of the silicone wire, thereby improving the practicality of the silicone wire.
[0017] 3. The power distribution equipment has a special soft and high-temperature resistant silicone wire. When installing the silicone wire, press the suction cup of the silicone wire to the appropriate position to squeeze out the air in the inner groove of the suction cup, thereby forming a negative pressure inside the suction cup, so that the suction cup is adsorbed on the installation surface, which facilitates the installation and removal of the silicone wire and improves the convenience of using the silicone wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the heat dissipation mechanism of the utility model;
[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the heat dissipation mechanism of the utility model;
[0021] Figure 4 This is a front view structural diagram of the fixing mechanism of the utility model.
[0022] In the figure: 1. Main body; 101. Tinned copper wire; 102. High temperature resistant and flame retardant filling layer; 103. Thermal conductive silicone; 2. Protection mechanism; 201. Silicone rubber; 202. Moisture proof layer; 203. Anti-wear layer; 3. Heat dissipation mechanism; 301. Heat sink; 302. Inner connecting hole; 303. Outer connecting hole; 4. Fixing mechanism; 401. Fixing ring; 402. Connecting rod; 403. Suction cup; 404. Inner groove. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 4The utility model provides a technical solution: a special soft high temperature resistant silicone wire for power distribution equipment, comprising a main body mechanism 1, a protective mechanism 2, a heat dissipation mechanism 3 and a fixing mechanism 4, the protective mechanism 2 is located at the outer end of the main body mechanism 1, the heat dissipation mechanism 3 is located at the outer end of the main body mechanism 1, and the fixing mechanism 4 is located at the outer end of the protective mechanism 2, the main body mechanism 1 comprises a tinned copper wire 101, a high temperature resistant flame retardant filling layer 102 and a thermal conductive silicone 103, the tinned copper wire 101 is provided with three and twisted connections, the high temperature resistant flame retardant filling layer 102 is filled outside the tinned copper wire 101, the high temperature resistant flame retardant filling layer 102 is made of a polymer chemical material with a flame retardant effect, the thermal conductive silicone 103 is fixedly installed at the outer end of the high temperature resistant flame retardant filling layer 102, and the high temperature resistant flame retardant filling layer 102 is used to prevent the tinned copper wire 101 from catching fire due to excessive current.
[0025] The protective mechanism 2 includes a silicone rubber 201, a moisture-proof layer 202 and an anti-wear layer 203. The silicone rubber 201 is fixedly installed on the outer end of the thermal conductive silicone 103, the moisture-proof layer 202 is fixedly installed on the outer end of the silicone rubber 201, and the anti-wear layer 203 is fixedly installed on the outer end of the moisture-proof layer 202. Through the installation of the silicone rubber 201, the silicone wire has excellent insulation performance, corona resistance and arc resistance, and has good flexibility. Through the installation of the moisture-proof layer 202, the water vapor machine is prevented from entering the interior of the silicone wire, and the oxidation of the tinned copper wire 101 is prevented. Through the anti-wear layer 203, the surface of the silicone wire is not easily scratched.
[0026] The heat dissipation mechanism 3 includes a heat sink 301, an inner connection hole 302 and an outer connection hole 303. One end of the heat sink 301 is fixedly connected to the thermal conductive silicone 103. The heat sink 301 is semicircular. The heat sink 301 is an aluminum extruded heat sink 301. The inner connection hole 302 is fixedly arranged at the inner end of the heat sink 301, and the outer connection hole 303 is fixedly arranged at the outer end of the heat sink 301. When the tinned copper wire 101 releases heat, the heat is transferred to the heat sink 301 through the thermal conductive silicone 103, so that the heat sink 301 transfers the heat to the outside of the silicone wire to dissipate heat and cool the inside of the silicone wire. The semicircular shape of the heat sink 301 facilitates the bending of the silicone wire. The installation of the inner connection hole 302 and the outer connection hole 303 facilitates the connection between the heat sink 301 and the protective mechanism 2 to be more stable.
[0027] The fixing mechanism 4 includes a fixing ring 401, a connecting rod 402, a suction cup 403 and an inner groove 404. The fixing ring 401 is fixedly installed on the outer end of the anti-wear layer 203, the connecting rod 402 is fixedly installed on the left end of the fixing ring 401, the suction cup 403 is fixedly installed on the left end of the connecting rod 402, and the inner groove 404 is fixedly arranged on the inner end of the suction cup 403. The suction cup 403 of the silicone wire is pressed to a suitable position, and the air in the inner groove 404 inside the suction cup 403 is squeezed out, so that negative pressure is formed inside the suction cup 403, so that the suction cup 403 is adsorbed on the installation surface, thereby facilitating the installation and removal of the silicone wire.
[0028] Working principle: The high temperature resistant flame retardant filling layer 102 can prevent the tinned copper wire 101 from catching fire due to excessive current. The installation of silicone rubber 201 makes the silicone wire have excellent insulation performance, corona resistance and arc resistance, and has good flexibility. The installation of moisture-proof layer 202 can prevent the water vapor machine from entering the silicone wire and prevent the oxidation of the tinned copper wire 101. The anti-wear layer 203 makes the surface of the silicone wire not easily scratched. When the silicone wire is in use, it will generate heat. The heat generated by the tinned copper wire 101 is transferred to the heat sink through the thermal conductive silicone 103. 301, so that the heat sink 301 transfers heat to the outside of the silicone wire, dissipates heat and cools the inside of the silicone wire. The heat sink 301 is semicircular, which is convenient for bending the silicone wire. The installation of the inner connecting hole 302 and the outer connecting hole 303 facilitates the connection between the heat sink 301 and the protective mechanism 2 to be more stable. When the silicone wire is to be installed, the suction cup 403 of the silicone wire is pressed at a suitable position to squeeze out the air in the inner groove 404 inside the suction cup 403, thereby forming a negative pressure inside the suction cup 403, so that the suction cup 403 is adsorbed on the installation surface, thereby facilitating the installation and removal of the silicone wire.
[0029] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A special soft high temperature resistant silicone wire for power distribution equipment, comprising a main body mechanism (1), a protection mechanism (2), a heat dissipation mechanism (3) and a fixing mechanism (4), characterized in that: The protective mechanism (2) is located at the outer end of the main mechanism (1), the heat dissipation mechanism (3) is located at the outer end of the main mechanism (1), and the fixing mechanism (4) is located at the outer end of the protective mechanism (2); The main body (1) comprises a tinned copper wire (101), a high temperature resistant flame retardant filling layer (102) and a thermally conductive silicone rubber (103); the tinned copper wire (101) is provided with three wires and twisted together; the high temperature resistant flame retardant filling layer (102) is filled outside the tinned copper wire (101); and the thermally conductive silicone rubber (103) is fixedly mounted on the outer end of the high temperature resistant flame retardant filling layer (102).
2. The ultra-soft high-temperature resistant silicone wire for power distribution equipment according to claim 1, characterized in that: The protective mechanism (2) comprises a silicone rubber (201), a moisture-proof layer (202) and an anti-wear layer (203); the silicone rubber (201) is fixedly mounted on the outer end of the thermal conductive silicone rubber (103); the moisture-proof layer (202) is fixedly mounted on the outer end of the silicone rubber (201); and the anti-wear layer (203) is fixedly mounted on the outer end of the moisture-proof layer (202).
3. The ultra-soft high-temperature resistant silicone wire for power distribution equipment according to claim 1, characterized in that: The heat dissipation mechanism (3) comprises a heat sink (301), an inner connection hole (302) and an outer connection hole (303); one end of the heat sink (301) is fixedly connected to the thermal conductive silica gel (103); the heat sink (301) is semicircular; the inner connection hole (302) is fixedly arranged at the inner end of the heat sink (301); and the outer connection hole (303) is fixedly arranged at the outer end of the heat sink (301).
4. The ultra-soft high-temperature resistant silicone wire for power distribution equipment according to claim 1, characterized in that: The fixing mechanism (4) comprises a fixing ring (401), a connecting rod (402), a suction cup (403) and an inner groove (404); the fixing ring (401) is fixedly mounted on the outer end of the anti-wear layer (203); the connecting rod (402) is fixedly mounted on the left end of the fixing ring (401); the suction cup (403) is fixedly mounted on the left end of the connecting rod (402); and the inner groove (404) is fixedly arranged on the inner end of the suction cup (403).
5. The ultra-soft high-temperature resistant silicone wire for power distribution equipment according to claim 1, characterized in that: The high temperature resistant flame retardant filling layer (102) is made of a polymer chemical material having a flame retardant effect.
6. The ultra-soft high-temperature resistant silicone wire for power distribution equipment according to claim 3, characterized in that: The heat sink (301) is an aluminum extruded heat sink (301).