Transformer iron core winding device
By using a servo motor to drive the spindle rotation and roller dust blowing parts in the transformer core winding device to remove dust, the unevenness problem caused by dust deposition is solved, and the performance and reliability of the transformer are improved.
Patent Information
- Application Number
- CN202323422768.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2033-12-15
AI Technical Summary
During the winding process, the winding gaps are inconsistent due to dust deposition during the winding process, which affects the current distribution and equipment performance reliability.
An iron core winding device including a servo motor driving the spindle rotation, a roller dust blowing member and an air supply member is designed. The air is blown to the surface of the iron core by blowing gas to remove dust to ensure uniform winding.
Effectively remove dust from the iron core surface, improve the performance and reliability of the transformer, and ensure uniformity of current distribution and the quality of energy transmission.
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Figure CN222354924U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer core winding, in particular to a transformer core winding device. Background Art
[0002] A transformer is a device that uses the principle of electromagnetic induction to transmit and transform AC power. It consists of two or more coils wound on a shared magnetic core. The main winding is connected to an AC power source, and the current passing through it generates an alternating magnetic field, thereby inducing an electromotive force in the secondary winding. Transformers are generally used in power systems, mainly for voltage rise and fall, current change, isolation and impedance matching. The winding of the transformer core is an important part of the transformer manufacturing process. The main function of the core is to conduct the magnetic field and reduce energy loss. The winding process of the core includes winding the winding on the core tightly and evenly to ensure the quality of insulation and power transmission.
[0003] When there is dust on the surface of the core, uneven dust deposition may occur during the winding process, which will lead to inconsistent gaps between windings and uneven current distribution, thus affecting the performance and reliability of the transformer.
[0004] In order to solve the above problems, the present application proposes a transformer core winding device. Utility Model Content
[0005] Based on the technical problems existing in the background technology, the utility model proposes a transformer core winding device.
[0006] The utility model provides a transformer core winding device, comprising a workbench;
[0007] A main shaft and a servo motor for driving the main shaft to rotate are installed on the workbench, a sleeve block slidably connected to the main shaft and a driving member for driving the sleeve block to move on the main shaft are installed on the workbench, a ventilation pipe located on one side of the main shaft is connected to the sleeve block through an elastic member, a roller dust blowing member connected to the ventilation pipe is rotatably connected to the ventilation pipe, and an air supply member for guiding gas to the ventilation pipe is installed on the workbench.
[0008] Preferably, the roller dust-blowing component includes a fixed shaft and a roller, and there are two fixed shafts. Both of the fixed shafts are slidably sleeved on the ventilation pipe, and the roller is rotatably connected between the two fixed shafts and sleeved on the ventilation pipe. A plurality of ventilation holes are provided on the periphery of the ventilation pipe, and a dust-blowing cavity connected to the ventilation holes is provided in the roller. A plurality of dust-blowing holes connected to the dust-blowing cavity are provided on the periphery of the roller, and a bolt threadedly connected to the ventilation pipe is provided.
[0009] Preferably, the elastic member includes a connecting rod, a sleeve shaft and a spring, a slide groove is opened in the sleeve block, the connecting rod is installed in the slide groove, the sleeve shaft is slidably sleeved on the connecting rod and slidably connected to the slide groove, the spring is sleeved on the connecting rod, and the two ends of the spring are respectively connected to the sleeve shaft and the inner wall of the slide groove, and the ventilation pipe is installed on the sleeve shaft.
[0010] Preferably, the air supply component includes a joint, an air outlet pipe, and an air inlet pipe, the joint is installed on the outside of the sleeve, the air outlet pipe is connected to the air outlet end of the joint, and the end of the air outlet pipe away from the joint is connected to the end of the ventilation pipe away from the sleeve, the air inlet pipe is connected to the air inlet end of the joint, and the air inlet pipe is connected to the air pump.
[0011] Preferably, the driving member comprises an electric push rod, a mounting groove is provided in the workbench, the electric push rod is mounted in the mounting groove, the sleeve block is connected to the electric push rod and is driven by the electric push rod to move closer to or away from the workbench.
[0012] The above technical solution of the utility model has the following beneficial technical effects:
[0013] By setting the roller dust blowing member and the air supply member, the main shaft can be driven to rotate by the servo motor, so that the iron core material is wound on the main shaft. When the number of turns of the iron core material is gradually increased, it can abut against the roller dust blowing member and drive the roller dust blowing member to rotate, and exert an outward force on the roller dust blowing member, so that the ventilation pipe moves on the sleeve block and compresses the elastic member. When the iron core is winding, the gas can be guided into the ventilation pipe through the air supply member, and then the gas can be blown toward the iron core through the roller dust blowing member to remove dust on the surface of the iron core. This structure can effectively remove dust on the surface of the iron core by blowing gas toward the iron core through the roller dust blowing member, avoids the unevenness caused by dust deposition during the winding process, and can improve the performance and reliability of the mutual inductor. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model is a schematic structural diagram of a transformer core winding device.
[0015] Figure 2 The utility model is a schematic diagram of the local structure of a transformer core winding device.
[0016] Figure 3 For this utility model Figure 2 A is an enlarged view of the middle image.
[0017] Figure numerals: 1. workbench; 2. spindle; 3. servo motor; 4. sleeve block; 5. ventilation pipe; 6. elastic member; 61. connecting rod; 62. sleeve shaft; 63. spring; 7. roller dust blowing member; 71. fixed shaft; 72. roller; 73. dust blowing hole; 74. bolt; 8. air supply member; 81. joint; 82. air outlet pipe; 83. air inlet pipe; 9. electric push rod. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.
[0019] like Figure 1-3 As shown, a transformer core winding device proposed by the utility model comprises a workbench 1;
[0020] In this embodiment, a spindle 2 and a servo motor 3 for driving the spindle 2 to rotate are installed on the workbench 1, and a sleeve block 4 slidably sleeved on the spindle 2 and a driving member for driving the sleeve block 4 to move on the spindle 2 are installed on the workbench 1. The driving member includes an electric push rod 9. A mounting groove is provided in the workbench 1, and the electric push rod 9 is installed in the mounting groove. The sleeve block 4 is connected to the electric push rod 9 and is driven by the electric push rod 9 to approach or move away from the workbench 1.
[0021] In this embodiment, the sleeve block 4 is connected to the vent pipe 5 located on one side of the main shaft 2 through the elastic member 6. The elastic member 6 includes a connecting rod 61, a sleeve shaft 62 and a spring 63. A slide groove is provided in the sleeve block 4, the connecting rod 61 is installed in the slide groove, the sleeve shaft 62 is slidably sleeved on the connecting rod 61 and slidably connected to the slide groove, the spring 63 is sleeved on the connecting rod 61, and the two ends of the spring 63 are respectively connected to the sleeve shaft 62 and the inner wall of the slide groove, and the vent pipe 5 is installed on the sleeve shaft 62.
[0022] In this embodiment, a roller dust blowing member 7 connected to the vent pipe 5 is rotatably sleeved. The roller dust blowing member 7 includes a fixed shaft 71 and a roller 72. There are two fixed shafts 71, both of which are slidably sleeved on the vent pipe 5. The roller 72 is rotatably connected between the two fixed shafts 71 and sleeved on the vent pipe 5. A plurality of vent holes are provided on the periphery of the vent pipe 5. A dust blowing cavity connected to the vent holes is provided in the roller 72. A plurality of dust blowing holes 73 connected to the dust blowing cavity are provided on the periphery of the roller 72. A bolt 74 pressed against the vent pipe 5 is threadedly connected to the fixed shaft 71.
[0023] In this embodiment, a gas supply member 8 for conveying gas to the vent pipe 5 is installed on the workbench 1. The gas supply member 8 includes a joint 81, an air outlet pipe 82, and an air inlet pipe 83. The joint 81 is installed on the outside of the sleeve block 4. The air outlet pipe 82 is connected to the air outlet end of the joint 81, and the end of the air outlet pipe 82 away from the joint 81 is connected to the end of the vent pipe 5 away from the sleeve block 4. The air inlet pipe 83 is connected to the air inlet end of the joint 81, and the air inlet pipe 83 is connected to the air pump.
[0024] It should be noted that:
[0025] In order to facilitate dust removal during the winding of the transformer core, the main shaft 2 can be driven to rotate by the servo motor 3, so that the core material is wound on the main shaft 2. When the number of turns of the core material is gradually increased, it can abut against the roller 72 and drive the roller 72 to rotate, and apply an outward force to the roller 72, so that the vent pipe 5 drives the sleeve shaft 62 to slide on the connecting rod 61 and compress the spring 63. When the core is winding, the air inlet pipe 83 can be connected to the air pump, so that the gas passes through the joint 81 and enters the vent pipe 5 along the air outlet pipe 82, and the gas immediately enters the roller 72. The gas can be blown toward the core through the dust blowing hole 73 on the roller 72 to remove dust on the surface of the core. This structure blows the gas toward the core through the roller dust blowing member 7, which can effectively remove dust on the surface of the core, avoids the unevenness caused by dust deposition during the winding process, and improves the performance and reliability of the transformer.
[0026] After the iron core is wound, the sleeve block 4 can be driven to move on the main shaft 2 by the electric push rod 9, so that the wound iron core can be pushed out from the main shaft 2.
[0027] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.
Claims
1. A transformer core winding device, comprising a workbench (1), characterized in that: The workbench (1) is provided with a main shaft (2) and a servo motor (3) for driving the main shaft (2) to rotate. The workbench (1) is provided with a sleeve (4) slidably sleeved on the main shaft (2) and a driving member for driving the sleeve (4) to move on the main shaft (2). The sleeve (4) is connected to a vent pipe (5) located on one side of the main shaft (2) via an elastic member (6). A roller dust blowing member (7) connected to the vent pipe (5) is rotatably sleeved on the vent pipe (5). The workbench (1) is provided with an air supply member (8) for conveying gas to the vent pipe (5).
2. A transformer core winding device according to claim 1, characterized in that: The roller dust blowing member (7) comprises a fixed shaft (71) and a roller (72). The number of the fixed shafts (71) is two. The two fixed shafts (71) are both slidably sleeved on the ventilation pipe (5). The roller (72) is rotatably connected between the two fixed shafts (71) and sleeved on the ventilation pipe (5). The outer periphery of the ventilation pipe (5) is provided with a plurality of ventilation holes. The roller (72) is provided with a dust blowing cavity connected to the ventilation holes. The outer periphery of the roller (72) is provided with a plurality of dust blowing holes (73) connected to the dust blowing cavity. The fixed shaft (71) is threadedly connected with a bolt (74) which is pressed against the ventilation pipe (5).
3. A transformer core winding device according to claim 2, characterized in that: The elastic member (6) comprises a connecting rod (61), a sleeve shaft (62) and a spring (63); a slide groove is provided in the sleeve block (4); the connecting rod (61) is installed in the slide groove; the sleeve shaft (62) is slidably sleeved on the connecting rod (61) and slidably connected to the slide groove; the spring (63) is sleeved on the connecting rod (61), and the two ends of the spring (63) are respectively connected to the sleeve shaft (62) and the inner wall of the slide groove; the ventilation pipe (5) is installed on the sleeve shaft (62).
4. A transformer core winding device according to claim 3, characterized in that: The air supply component (8) comprises a joint (81), an air outlet pipe (82), and an air inlet pipe (83); the joint (81) is mounted on the outside of the sleeve (4); the air outlet pipe (82) is connected to the air outlet end of the joint (81); and one end of the air outlet pipe (82) away from the joint (81) is connected to one end of the ventilation pipe (5) away from the sleeve (4); the air inlet pipe (83) is connected to the air inlet end of the joint (81), and the air inlet pipe (83) is connected to an air pump.
5. A transformer core winding device according to claim 1, characterized in that: The driving member comprises an electric push rod (9), a mounting groove is provided in the workbench (1), the electric push rod (9) is mounted in the mounting groove, and the sleeve block (4) is connected to the electric push rod (9) and is driven by the electric push rod (9) to move closer to or away from the workbench (1).
Citation Information
Cited By
Transformer iron core winding equipment and winding method
CN121709412A