Full-automatic assembling device for keycaps of keyboard

Abstract

The utility model discloses a keyboard keycap full-automatic assembling device which comprises a keyboard transmission mechanism which is at least used for transmitting a keyboard with keycaps to be assembled. The assembling table mechanism comprises a first conveying mechanism arranged on one side of the keyboard conveying mechanism and an assembling platform connected with the first conveying mechanism; the keyboard transferring device is arranged above one end of the keyboard conveying mechanism, and the keyboard transferring device is at least used for transferring the keyboard located on the keyboard conveying mechanism to the assembling platform; the keycap assembling device is arranged above one end of the assembling table mechanism, and the keycap assembling device is at least used for sucking keycaps from the outside and assembling the keycaps to a keyboard located on an assembling platform. According to the automatic keyboard assembling machine, a series of working procedures such as automatic feeding of keyboards and automatic assembling of keycaps can be achieved, the automation degree is high, and the working efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of keyboard assembly, in particular to a full-automatic assembly device for keyboard keycaps. Background Art

[0002] In the keyboard assembly process, it is often necessary to assemble the keycaps to the corresponding positions on the keyboard. At present, the keycaps are mostly assembled manually, that is, the keycaps are manually assembled to the corresponding positions on the keyboard. This manual assembly method has low assembly efficiency and occupies more human resources, thereby increasing work costs. At the same time, the manual assembly method is cumbersome and repetitive, and workers are prone to fatigue, which may lead to problems such as incomplete assembly. Therefore, it needs to be improved. Utility Model Content

[0003] The purpose of the utility model is to provide a fully automatic assembly device for keyboard keycaps, which is provided with a keyboard transmission mechanism, an assembly table mechanism, a keyboard transfer device and a keycap assembly device. Through the mutual cooperation of the above devices, a series of processes such as automatic loading of the keyboard and automatic assembly of the keycaps can be realized, with a high degree of automation and high work efficiency, and can save a lot of human resources, thereby greatly reducing production costs and having strong practicality.

[0004] In order to achieve the above purpose, the following technical solutions are adopted:

[0005] A fully automatic assembly device for keyboard keycaps, comprising:

[0006] A keyboard transmission mechanism, the keyboard transmission mechanism is used at least to transmit a keyboard with keycaps to be assembled;

[0007] An assembly platform mechanism, the assembly platform mechanism comprising a first transmission mechanism arranged on one side of the keyboard transmission mechanism, and an assembly platform connected to the first transmission mechanism;

[0008] A keyboard transfer device, the keyboard transfer device is arranged above one end of the keyboard transmission mechanism, and the keyboard transfer device is at least used to transfer the keyboard located on the keyboard transmission mechanism to the assembly platform;

[0009] A keycap assembly device is arranged above one end of the assembly platform mechanism, and is at least used for sucking keycaps from the outside and assembling the keycaps onto a keyboard located on the assembly platform.

[0010] Furthermore, the keycap assembly device includes a first working frame, a first X-axis translation mechanism installed on the first working frame, a first translation frame connected to the first X-axis translation mechanism, and a keycap assembly mechanism installed on the first translation frame.

[0011] Furthermore, the keycap assembly mechanism includes a first translation mechanism installed on one side of the first translation frame along its length direction, a first translation plate slidably arranged on the first translation frame and connected to the first translation mechanism, a first lifting mechanism installed on the first translation plate, and a first lifting frame connected to the first lifting mechanism; a keycap assembly module is also installed at the bottom of the first lifting frame.

[0012] Furthermore, the keycap assembly module includes a first assembly seat, a first mounting seat installed at the bottom of the first lifting frame, a translation drive component installed at the bottom of the first mounting seat along the width direction of the first mounting seat, and a first movable plate connected to the translation drive component; the bottom ends of the first movable plate are also extended downwardly with a first vertical plate, and the lower part of the first vertical plate is also installed with a connecting shaft; the top ends of the first assembly seat are also extended upwardly with a first connecting block, and each first connecting block is connected to a first vertical plate via a connecting shaft; the bottom ends of the first assembly seat are also extended downwardly with a second connecting block, and a rotating shaft is also installed on the second connecting block; the bottom ends of the first mounting seat are also extended downwardly with a second vertical plate, and each second connecting block is rotatably connected to a second vertical plate via a rotating shaft; a plurality of first keycap seats are also installed at the bottom of the first assembly seat, and a keycap slot for accommodating keycaps is also provided at the bottom of the first keycap seat; a first mounting hole is provided in the keycap slot, and a first suction cup is also installed in the first mounting hole.

[0013] Furthermore, a plurality of special key assembly modules are installed on both sides of the first mounting seat; each of the special key assembly modules includes a second mounting seat connected to the first mounting seat, a first lifting cylinder installed on one side of the second mounting seat in a vertical direction, a first lifting seat connected to the first lifting cylinder, and a second assembly seat installed on one side of the bottom of the first lifting seat; a contoured slot for accommodating a key cap is provided at the bottom of the second assembly seat, and a second suction cup is also installed in the contoured slot.

[0014] Furthermore, a second lifting cylinder is installed on the other side of the bottom of the first lifting seat, and the second lifting cylinder is also driven and connected to the first pressure block; a first sliding groove that passes through the contoured slot is also opened on one side of the second assembly seat in the vertical direction, and the first pressure block is arranged in the first sliding groove.

[0015] Furthermore, the keyboard transfer device includes a second X-axis translation mechanism, a second translation plate connected to the second X-axis translation mechanism, a first Z-axis lifting mechanism installed on the second translation plate, a first lifting plate connected to the first Z-axis lifting mechanism, and a first suction plate installed on the first lifting plate; a plurality of third suction cups are also installed at the bottom of the first suction plate.

[0016] Furthermore, two of the first Z-axis lifting mechanisms and two of the first lifting plates are provided; the two first Z-axis lifting mechanisms are respectively installed at one end of the top of the second translation plate, and the first suction plate is connected between the two first lifting plates.

[0017] By adopting the above scheme, the beneficial effects of the utility model are:

[0018] The device is provided with a keyboard transmission mechanism, an assembly table mechanism, a keyboard transfer device and a keycap assembly device. Through the mutual cooperation of the above devices, a series of processes such as automatic loading of the keyboard and automatic assembly of the keycaps can be realized. It has a high degree of automation and high work efficiency, and can save a lot of human resources, thereby greatly reducing production costs and having strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the structure of the utility model;

[0020] Figure 2 It is a structural schematic diagram of the keycap assembly device of the utility model;

[0021] Figure 3 for Figure 2 A schematic diagram of the structure of the keycap assembly module is omitted;

[0022] Figure 4 It is a structural schematic diagram of the key cap assembly module of the utility model;

[0023] Figure 5 for Figure 4 A schematic diagram of the structure from another perspective;

[0024] Figure 6 It is a structural schematic diagram of the special key assembly module of the utility model;

[0025] Figure 7 It is a structural schematic diagram of the keyboard transfer device of the utility model;

[0026] The accompanying drawings illustrate:

[0027] 1. Keyboard transmission mechanism; 2. Assembly table mechanism; 3. Keyboard transfer device; 4. Keycap assembly device; 31. Second X-axis translation mechanism; 32. Second translation plate; 33. First Z-axis lifting mechanism; 34. First lifting plate; 35. First suction plate; 41. First working frame; 42. First X-axis translation mechanism; 43. First translation frame; 44. First translation mechanism; 45. First translation plate; 46. First lifting mechanism; 47. First lifting frame; 48. Keycap assembly module; 49. Special Special key assembly module; 481, first assembly seat; 482, first mounting seat; 483, translation drive assembly; 484, first movable plate; 485, first vertical plate; 486, second vertical plate; 487, first keycap seat; 488, first suction cup; 491, second mounting seat; 492, first lifting cylinder; 493, first lifting seat; 494, second assembly seat; 495, second lifting cylinder; 496, first pressure block; 4811, first connecting block; 4812, second connecting block. DETAILED DESCRIPTION

[0028] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0029] Reference Figures 1 to 7 As shown, the utility model provides a keyboard keycap fully automatic assembly device, in one embodiment, comprising

[0030] A keyboard transmission mechanism 1, the keyboard transmission mechanism 1 is at least used to transmit a keyboard with keycaps to be assembled;

[0031] An assembly platform mechanism 2, wherein the assembly platform mechanism 2 comprises a first transmission mechanism arranged on one side of the keyboard transmission mechanism 1, and an assembly platform connected to the first transmission mechanism;

[0032] A keyboard transfer device 3, wherein the keyboard transfer device 3 is arranged above one end of the keyboard transmission mechanism 1, and the keyboard transfer device 3 is at least used to transfer the keyboard located on the keyboard transmission mechanism 1 to the assembly platform;

[0033] The keycap assembly device 4 is arranged above one end of the assembly platform mechanism 2, and the keycap assembly device 4 is at least used for sucking keycaps from the outside and assembling the keycaps onto the keyboard located on the assembly platform.

[0034] Continue to refer to Figures 1 to 7As shown, in this embodiment, both the first transmission mechanism and the keyboard transmission mechanism 1 can adopt conventional conveyor belt assembly line mechanisms, and no limitation is made here; when working, first, an external manipulator or a human being places the jig carrying the keyboard onto the keyboard transmission mechanism 1, and the keyboard transmission mechanism 1 transmits the jig to the loading position (i.e., below the keyboard transfer device 3); then, the keyboard transfer device 3 transfers the keyboard from the keyboard transmission mechanism 1 to the assembly platform, and at the same time, the keycap assembly device 4 will pre-absorb the keycaps, and after the keyboard is transferred to the assembly platform and positioned, the keycap assembly device 4 will assemble the absorbed keycaps to the corresponding positions of the keyboard, and after the keycaps are assembled, the assembly platform moves to the unloading position, and the external manipulator transfers it to the next process. In this embodiment, two sets of assembly table mechanisms 2 are provided, which are independent of each other and operate alternately with each other to improve work efficiency.

[0035] In one embodiment, the keycap assembly device 4 includes a first working frame 41, a first X-axis translation mechanism 42 installed on the first working frame 41, a first translation frame 43 connected to the first X-axis translation mechanism 42, and a keycap assembly mechanism installed on the first translation frame 43. At the same time, the keycap assembly mechanism includes a first translation mechanism 44 installed on one side of the first translation frame 43 along its length direction, a first translation plate 45 slidably arranged on the first translation frame 43 and connected to the first translation mechanism 44, a first lifting mechanism 46 installed on the first translation plate 45, and a first lifting frame 47 connected to the first lifting mechanism 46; a keycap assembly module 48 is also installed at the bottom of the first lifting frame 47.

[0036] In this embodiment, the first X-axis translation mechanism 42 adopts a conventional linear motor module, and the first translation mechanism 44 and the first lifting mechanism 46 both adopt a motor screw transmission method. With the mutual cooperation of the above three mechanisms, the keycap assembly module 48 can be driven to perform translation and lifting movements, so that the keycap assembly module 48 can absorb and assemble the keycaps.

[0037] In one embodiment, the keycap assembly module 48 includes a first assembly seat 481, a first mounting seat 482 mounted on the bottom of the first lifting frame 47, a translation drive assembly 483 mounted on the bottom of the first mounting seat 482 along the width direction thereof, and a first movable plate 484 connected to the translation drive assembly 483; the bottom ends of the first movable plate 484 further have first vertical plates 485 extending downward, and the lower part of the first vertical plate 485 is further installed with a connecting shaft; the top ends of the first assembly seat 481 further have first connecting blocks 4811 extending upward, and each first connecting block 4811 is connected to a corresponding first vertical plate 485 via a connecting shaft (a waist round plate 485 is provided on the first vertical plate 485). Through hole, one end of the connecting shaft is inserted in the waist-round through hole, and a movable gap is left between the connecting shaft and the inner wall of the waist-round through hole); the two ends of the bottom of the first assembly seat 481 also extend downward with a second connecting block, and a rotating shaft is also installed on the second connecting block; the two ends of the bottom of the first mounting seat 482 also extend downward with a second vertical plate 486, and each second connecting block is rotatably connected to a second vertical plate 486 via the rotating shaft; a plurality of first keycap seats 487 are also installed at the bottom of the first assembly seat 481, and a keycap slot for accommodating keycaps is also provided at the bottom of the first keycap seat 487; a first mounting hole is provided in the keycap slot, and a first suction cup 488 is also installed in the first mounting hole.

[0038] In this embodiment, the translation drive component 483 adopts a motor screw transmission method, which can drive the first movable plate 484 to move, and the first movable plate 484 is connected to the first assembly seat 481 via the first vertical plate 485, so it can drive the first assembly seat 481 to move, and the second connecting block at the bottom of the first assembly seat 481 is rotationally connected to the second vertical plate 486 via a rotating shaft, so the first assembly seat 481 can rotate relative to the second vertical plate 486, and then adjust the angle of the first assembly seat 481, so that the keycap sucked by the first suction cup 488 can be assembled to the corresponding position of the keyboard.

[0039] In one embodiment, a plurality of special key assembly modules 49 are installed on both sides of the first mounting seat 482; each of the special key assembly modules 49 includes a second mounting seat 491 connected to the first mounting seat 482, a first lifting cylinder 492 installed on one side of the second mounting seat 491 in the vertical direction, a first lifting seat 493 connected to the first lifting cylinder 492, and a second assembly seat 494 installed on one side of the bottom of the first lifting seat 493; the bottom of the second assembly seat 494 is provided with a contoured slot for accommodating the keycap, and a second suction cup is also installed in the contoured slot. Some special keys on the keyboard need to be independently made into corresponding slots, such as the shift key in the lower left corner, etc. In this embodiment, the special keys can be adsorbed into the corresponding contoured slots by the second suction cup, and then assembled to the corresponding positions of the keyboard, which is simple and convenient.

[0040] In one implementation, a second lifting cylinder 495 is installed on the other side of the bottom of the first lifting seat 493, and the second lifting cylinder 495 is also driven to connect to the first pressing block 496; a first sliding groove penetrating to the contour slot is also opened on one side of the second assembly seat 494 in the vertical direction, and the first pressing block 496 is arranged in the first sliding groove. Driven by the second lifting cylinder 495, the first pressing block 496 can be driven to slide up and down along the first sliding groove, thereby facilitating the pressing of the key located in the contour slot to the corresponding position of the keyboard.

[0041] In one embodiment, the keyboard transfer device 3 includes a second X-axis translation mechanism 31, a second translation plate 32 connected to the second X-axis translation mechanism 31, a first Z-axis lifting mechanism 33 installed on the second translation plate 32, a first lifting plate 34 connected to the first Z-axis lifting mechanism 33, and a first suction plate 35 installed on the first lifting plate 34; a plurality of third suction cups are also installed at the bottom of the first suction plate 35. In this embodiment, the second X-axis translation mechanism 31 can use an existing linear motor module, and the first Z-axis lifting mechanism 33 includes a cylinder. Under the mutual cooperation of the second X-axis translation mechanism 31 and the first Z-axis lifting mechanism 33, the first suction plate 35 can be driven to perform translation and lifting movements, thereby facilitating the first suction plate 35 to transfer the keyboard.

[0042] In addition, in order to improve the stability of the movement of the first suction plate 35, in this embodiment, two of the first Z-axis lifting mechanisms 33 and the first lifting plates 34 are provided; the two first Z-axis lifting mechanisms 33 are respectively installed at one end of the top of the second translation plate 32, and the first suction plate 35 is connected between the two first lifting plates 34.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic assembly device for keyboard keycaps, characterized in that: include A keyboard transmission mechanism, the keyboard transmission mechanism is used at least to transmit a keyboard with keycaps to be assembled; An assembly platform mechanism, the assembly platform mechanism comprising a first transmission mechanism arranged on one side of the keyboard transmission mechanism, and an assembly platform connected to the first transmission mechanism; A keyboard transfer device, the keyboard transfer device is arranged above one end of the keyboard transmission mechanism, and the keyboard transfer device is at least used to transfer the keyboard located on the keyboard transmission mechanism to the assembly platform; A keycap assembly device is arranged above one end of the assembly platform mechanism, and is at least used for sucking keycaps from the outside and assembling the keycaps onto a keyboard located on the assembly platform.

2. The keyboard keycap fully automatic assembly device according to claim 1, characterized in that: The keycap assembly device comprises a first working frame, a first X-axis translation mechanism installed on the first working frame, a first translation frame connected to the first X-axis translation mechanism, and a keycap assembly mechanism installed on the first translation frame.

3. The keyboard keycap fully automatic assembly device according to claim 2, characterized in that: The keycap assembly mechanism includes a first translation mechanism installed on one side of the first translation frame along its length direction, a first translation plate slidably arranged on the first translation frame and connected to the first translation mechanism, a first lifting mechanism installed on the first translation plate, and a first lifting frame connected to the first lifting mechanism; a keycap assembly module is also installed at the bottom of the first lifting frame.

4. The keyboard keycap fully automatic assembly device according to claim 3, characterized in that: The keycap assembly module includes a first assembly seat, a first mounting seat installed at the bottom of the first lifting frame, a translation drive component installed at the bottom of the first mounting seat along the width direction of the first mounting seat, and a first movable plate connected to the translation drive component; the bottom ends of the first movable plate are also extended downwardly with a first vertical plate, and the lower part of the first vertical plate is also installed with a connecting shaft; the top ends of the first assembly seat are also extended upwardly with a first connecting block, and each first connecting block is connected to a first vertical plate via a connecting shaft; the bottom ends of the first assembly seat are also extended downwardly with a second connecting block, and a rotating shaft is also installed on the second connecting block; the bottom ends of the first mounting seat are also extended downwardly with a second vertical plate, and each second connecting block is rotatably connected to a second vertical plate via a rotating shaft; a plurality of first keycap seats are also installed at the bottom of the first assembly seat, and a keycap slot for accommodating a keycap is also opened at the bottom of the first keycap seat; a first mounting hole is opened in the keycap slot, and a first suction cup is also installed in the first mounting hole.

5. The fully automatic assembly device for keyboard keycaps according to claim 4, characterized in that: A number of special key assembly modules are also installed on both sides of the first mounting seat; each of the special key assembly modules includes a second mounting seat connected to the first mounting seat, a first lifting cylinder installed on one side of the second mounting seat along the vertical direction, a first lifting seat connected to the first lifting cylinder, and a second assembly seat installed on one side of the bottom of the first lifting seat; a contoured slot for accommodating a key cap is provided at the bottom of the second assembly seat, and a second suction cup is also installed in the contoured slot.

6. The fully automatic assembly device for keyboard keycaps according to claim 5, characterized in that: A second lifting cylinder is also installed on the other side of the bottom of the first lifting seat, and the second lifting cylinder is also driven to connect with the first pressure block; a first slide groove is also opened on one side of the second assembly seat along the vertical direction and passes through the contoured slot, and the first pressure block is arranged in the first slide groove.

7. The fully automatic assembly device for keyboard keycaps according to claim 1, characterized in that: The keyboard transfer device includes a second X-axis translation mechanism, a second translation plate connected to the second X-axis translation mechanism, a first Z-axis lifting mechanism installed on the second translation plate, a first lifting plate connected to the first Z-axis lifting mechanism, and a first suction plate installed on the first lifting plate; a plurality of third suction cups are also installed at the bottom of the first suction plate.

8. The fully automatic assembly device for keyboard keycaps according to claim 7, characterized in that: The first Z-axis lifting mechanism and the first lifting plate are each provided with two; the two first Z-axis lifting mechanisms are respectively installed at one end of the top of the second translation plate, and the first suction plate is connected between the two first lifting plates.

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