Connector sealing structure

Through the overall molding design of the connector body, cable, cover body and sealing structure, combined with two-color injection molding and card jointing technology of soft and hard rubber materials, the problem of water and air leakage of existing automobile connectors is solved, and the problem of air leakage is realized. Better sealing effect and reduce manufacturing costs.

CN222355531UActive Publication Date: 2025-01-14JILIN ZHONG YING HIGH TECH CO LTD
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Patent Information

Application Number
CN202420013147.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-03
Publication Date
2025-01-14
Estimated Expiration
2034-01-03

AI Technical Summary

Technical Problem

Existing automotive connectors have problems of water and air leakage during integrated injection molding. Existing solutions such as the difference in thermal expansion coefficient of materials in special-shaped bent terminals or sealing rings lead to poor sealing effect or high manufacturing cost.

Method used

The design includes a connector body, cable, cover body and sealing structure, wherein the sealing structure is formed integrally through an insulating layer, cover body and connector body, and a soft glue seal structure and hard glue cover body are used to form a sealing effect through two-color injection molding. The sealing effect is enhanced through the jagging groove and jagging part, circumferential protrusions and gap sealing structure.

Benefits of technology

Effectively prevent water, water vapor and impurities from entering the connector, improve sealing effect, reduce manufacturing costs, and enhance the service life of the connector.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a connector sealing structure which comprises a connector body, a cable, a cover body and a sealing structure. A conductive terminal is arranged in the connector body; the cable comprises a conductor and an insulating layer covering part of the conductor; the cable extends into the connector body, and the end part of the conductor is connected with the conductive terminal in the connector body; the cover body is arranged on the insulating layer; the cover body is detachably connected with the connector body, and the sealing structure is arranged between the cover body and the connector body; and the insulating layer, the cover body and the sealing structure are integrally formed. According to the connector sealing structure disclosed by the invention, the insulating layer, the cover body and the sealing structure are integrally formed, so that the sealing effect between the sealing structure and the connector body can be improved, and water, water vapor and impurities are prevented from entering the connector body.
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Description

Technical Field

[0001] The utility model relates to the technical field of connectors, and more specifically to a connector sealing structure. Background Art

[0002] There is still no good solution to the problem of water and air leakage when the existing automotive connectors are integrally injection molded with the connector body and the cable insert. There are currently two common methods to save sealing. One is to make the terminal into a special-shaped bend, and to improve the sealing effect by extending the embedding interface between the insert and the plastic. However, this method still has an interface gap formed by the different thermal expansion coefficients of the two materials, and there is still a sealing problem over time. The other is to make the insert into two connectors and add a sealing ring at the connection. This sealing structure has a good sealing effect, but the manufacturing cost is relatively high.

[0003] Therefore, a new solution is urgently needed in the prior art to solve the above problems. Utility Model Content

[0004] One purpose of the utility model is to provide a new technical solution for a connector sealing structure.

[0005] According to a first aspect of the utility model, a connector sealing structure is provided, comprising a connector body, a cable, a cover body and a sealing structure;

[0006] The connector body is provided with a conductive terminal;

[0007] The cable comprises a conductor and an insulating layer covering a portion of the conductor;

[0008] The cable extends into the connector body, and the end of the conductor is connected to the conductive terminal in the connector body;

[0009] The cover is arranged on the insulating layer;

[0010] The cover body is detachably connected to the connector body, and the sealing structure is arranged between the cover body and the connector body;

[0011] The insulating layer, the cover body and the sealing structure are integrally formed.

[0012] Optionally, a snap-fit ​​groove is provided on one of the cover body and the connector body, and a snap-fit ​​portion cooperating with the snap-fit ​​groove is provided on the other.

[0013] Optionally, the cover and the connector body are both made of hard plastic.

[0014] Optionally, the sealing structure is made of soft rubber, the cover is made of hard rubber, and the cover and the sealing structure are formed on the insulating layer by two-color injection molding.

[0015] Optionally, the sealing structure has a circumferential protrusion abutting against the connector body.

[0016] Optionally, the connector body includes a connecting portion having a channel for inserting the cable, a cavity is formed between the end of the connecting portion, the cover body and the insulating layer, and the sealing structure is arranged in the cavity and abuts and seals with the above three.

[0017] Optionally, the connector body includes a connecting portion having a channel for inserting the cable, the sealing structure is tightly attached to the inner circumference of the cover body and has a first gap with the insulating layer, and the end of the connecting portion is at least partially inserted into the first gap and sealed.

[0018] Optionally, the connector body includes a connecting portion having a channel for inserting the cable, the sealing structure is tightly attached to the outer periphery of the insulating layer and has a second gap with the cover body, and the end of the connecting portion is at least partially inserted into the second gap and sealed.

[0019] Optionally, there are two cables and two conductive terminals, the ends of the conductors are respectively connected to one of the conductive terminals, the cables are stacked, the axes of the conductive terminals are parallel to each other, part of the cover body and part of the sealing structure are integrally injection-molded between the two cables, and the connector body at least partially extends between the two cables and abuts against the sealing structure for sealing.

[0020] Optionally, the connector body has a detachable upper cover, the conductor is connected to the conductive terminal by bolts, the nut of the bolt is close to one side of the upper cover, and the projection of the nut on the connector body is located on the upper cover.

[0021] The utility model has the following beneficial effects:

[0022] By integrally forming the insulating layer, the cover body and the sealing structure, the sealing effect between the sealing structure and the connector body can be improved, preventing water, water vapor and impurities from entering the connector body.

[0023] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention.

[0025] Figure 1 This is a schematic diagram of the appearance structure of a connector sealing structure of the utility model;

[0026] Figure 2 For the first embodiment Figure 1 Section view at AA;

[0027] Figure 3 for Figure 2 Enlarged view of point B in the middle;

[0028] Figure 4 For the second embodiment Figure 1 Section view at AA;

[0029] Figure 5 for Figure 4 Enlarged view of point C in the middle;

[0030] Figure 6 For the third embodiment Figure 1 Section view at AA;

[0031] Figure 7 for Figure 6 Enlarged view of point D in the middle;

[0032] Figure 8 This is another structural schematic diagram of a connector sealing structure of the utility model.

[0033] The following are marked in the figure:

[0034] 100-connector body; 102-cable; 103-cover; 104-sealing structure; 105-conductive terminal; 106-conductor; 107-insulating layer; 108-clamping groove; 109-clamping part; 110-circumferential protrusion; 111-connecting part; 112-channel; 116-upper cover; 117-bolt; 118-screw. DETAILED DESCRIPTION

[0035] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangements of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention.

[0036] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.

[0037] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.

[0038] In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0039] According to a connector sealing structure disclosed in the present invention, Figures 1 to 8 As shown, it includes a connector body 100, a cable 102, a cover 103 and a sealing structure 104;

[0040] The connector body 100 is provided with a conductive terminal 105;

[0041] The cable 102 includes a conductor 106 and an insulating layer 107 covering a portion of the conductor 106;

[0042] The cable 102 extends into the connector body 100 , and the end of the conductor 106 is connected to the conductive terminal 105 in the connector body 100 ;

[0043] The cover 103 is disposed on the insulating layer 107;

[0044] The cover 103 is detachably connected to the connector body 100 , and the sealing structure 104 is disposed between the cover 103 and the connector body 100 ;

[0045] The insulating layer 107 , the cover body 103 and the sealing structure 104 are integrally formed.

[0046] By integrally forming the insulating layer 107 , the cover 103 and the sealing structure 104 , the sealing effect between the sealing structure 104 and the connector body 100 and the cable 102 can be improved, thereby preventing water, water vapor and impurities from entering the connector body 100 .

[0047] According to an embodiment of a connector sealing structure disclosed in the present invention, Figure 1 and Figure 8 As shown, one of the cover 103 and the connector body 100 is provided with a snap-fitting groove 108, and the other is provided with a snap-fitting portion 109 that cooperates with the snap-fitting groove 108. The cover 103 and the connector body 100 can be detachably connected through the snap-fitting groove 108 and the snap-fitting portion 109, which reduces the difficulty of assembling the entire connector.

[0048] According to an embodiment of a connector sealing structure disclosed herein, the cover 103 and the connector body 100 are both made of hard plastic, which can increase the strength of the cover 103 and the connector body 100 and extend their service life.

[0049] According to an embodiment of a connector sealing structure disclosed herein, the sealing structure 104 is made of soft rubber, the cover 103 is made of hard rubber, and the cover 103 and the sealing structure 104 are formed on the insulating layer 107 by two-color injection molding.

[0050] The material of the sealing structure 104 is soft rubber, which can improve the sealing effect of the sealing structure 104 and prevent water, steam and impurities from entering the connector body through the gap between the cover 103 and the connecting portion 111. The material of the cover 103 is hard rubber, which can increase the strength of the cover 103 and facilitate the detachable connection between the cover 103 and the connector body 100.

[0051] According to an embodiment of a connector sealing structure disclosed in the present invention, Figure 3 , Figure 5 and Figure 7 As shown, the sealing structure 104 has a circumferential protrusion 110 abutting against the connector body 100 .

[0052] There are multiple circumferential protrusions 110 which are spaced apart along the axial direction of the cable 102 , which can prevent water, steam and impurities from entering the connector body 100 through the connection portion 111 and the cover body 103 , thereby enhancing the sealing effect.

[0053] According to an embodiment of a connector sealing structure disclosed in the present invention, Figure 2 and Figure 3 As shown, the connector body 100 includes a connecting portion 111, the connecting portion 111 has a channel 112 for inserting the cable 102, and a cavity is formed between the end of the connecting portion 111, the cover 103 and the insulating layer 107. The sealing structure 104 is arranged in the cavity and abuts against the above three to seal. The sealing structure 104 is made of soft rubber material and can be filled in the cavity to play a sealing role to prevent water, steam and impurities from entering the connector body 100.

[0054] According to an embodiment of a connector sealing structure disclosed in the present invention, Figure 4 and Figure 5 The connector body 100 shown includes a connecting portion 111 having a channel 112 for inserting the cable 102. The sealing structure 104 is tightly attached to the inner circumference of the cover body 103 and has a first gap with the insulating layer 107. The end of the connecting portion 111 is at least partially inserted into the first gap and sealed.

[0055] The end of the connecting portion 111 is at least partially inserted into the first gap, so as to press the sealing structure 104 toward the cover body 103 to enhance the sealing effect of the sealing structure 104 .

[0056] In a specific implementation, the connection portion 111 shared by the two groups of cables 102 can abut against the end face of the sealing structure 104 located between the two groups of cables 102, and the connection portion 111 surrounding the two groups of cables 102 in the circumferential direction is inserted into the first gap between the sealing structure 104 and the insulating layer 107.

[0057] According to an embodiment of a connector sealing structure disclosed in the present invention, Figure 6 and Figure 7 The connector body 100 shown includes a connecting portion 111 having a channel 112 for inserting the cable 102. The sealing structure 104 is tightly attached to the outer periphery of the insulating layer 107 and has a second gap with the cover body 103. The end of the connecting portion 111 is at least partially inserted into the second gap and sealed.

[0058] The end of the connecting portion 111 is at least partially inserted into the second gap, so as to press the sealing structure 104 toward the insulating layer 107 and enhance the sealing effect of the sealing structure 104 .

[0059] In specific implementation, the connection portion 111 shared by the two groups of cables 102 can abut against the end face of the sealing structure 104 located between the two groups of cables 102, and the connection portion 111 circumferentially surrounding the two groups of cables 102 is inserted into the second gap between the sealing structure 104 and the cover body 103.

[0060] According to an embodiment of a connector sealing structure disclosed in the present invention, Figure 8 As shown, there are two cables 102, there are two conductive terminals 105, the ends of the conductors 106 are respectively connected to one of the conductive terminals 105, the cables 102 are stacked, the axes of the conductive terminals 105 are parallel to each other, part of the cover body 103 and part of the sealing structure 104 are integrally injection-molded between the two cables 102, and the connector body 100 at least partially extends between the two cables 102 and abuts against the sealing structure 104 for sealing.

[0061] A partial cover 103 and a partial sealing structure 104 are integrally molded between the two cables 102 , which enhance the sealing effect of the sealer connection structure as a whole and prevent water, steam or debris from entering the connector body 100 .

[0062] According to an embodiment of a connector sealing structure disclosed in the present invention, the connector body 100 has a detachable upper cover 116, the conductor 106 is connected to the conductive terminal 105 by a bolt 117, the nut of the bolt 117 is close to one side of the upper cover 116, and the projection of the nut on the connector body 100 is located on the upper cover 116.

[0063] By providing the upper cover 116 , it is convenient to connect the conductor 106 and the conductive terminal 105 inside the connector, and it is also convenient to perform later maintenance inside the connector.

[0064] In a specific implementation, the upper cover 116 can be detachably mounted on the connector body 100 by means of screws 118 .

[0065] Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present invention. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A connector sealing structure, characterized in that: It includes a connector body, a cable, a cover body and a sealing structure; The connector body is provided with a conductive terminal; The cable comprises a conductor and an insulating layer covering a portion of the conductor; The cable extends into the connector body, and the end of the conductor is connected to the conductive terminal in the connector body; The cover is arranged on the insulating layer; The cover body is detachably connected to the connector body, and the sealing structure is arranged between the cover body and the connector body; The insulating layer, the cover body and the sealing structure are integrally formed.

2. A connector sealing structure according to claim 1, characterized in that: One of the cover body and the connector body is provided with a clamping groove, and the other is provided with a clamping portion matched with the clamping groove.

3. A connector sealing structure according to claim 1, characterized in that: The cover and the connector body are both made of hard plastic.

4. A connector sealing structure according to claim 1, characterized in that: The sealing structure is made of soft glue, the cover is made of hard glue, and the cover and the sealing structure are formed on the insulating layer by two-color injection molding.

5. A connector sealing structure according to claim 1, characterized in that: The sealing structure has a circumferential protrusion abutting against the connector body.

6. A connector sealing structure according to claim 1, characterized in that: The connector body includes a connecting portion having a channel for inserting the cable, and a cavity is formed between the end of the connecting portion, the cover body and the insulating layer. The sealing structure is arranged in the cavity and abuts and seals with the above three.

7. A connector sealing structure according to claim 1, characterized in that: The connector body comprises a connecting portion having a channel for inserting the cable, the sealing structure is tightly attached to the inner circumference of the cover body and has a first gap with the insulating layer, and the end of the connecting portion is at least partially inserted into the first gap and sealed.

8. A connector sealing structure according to claim 1, characterized in that: The connector body comprises a connecting portion having a passage for inserting the cable, the sealing structure is tightly attached to the outer periphery of the insulating layer and has a second gap with the cover body, and the end of the connecting portion is at least partially inserted into the second gap and sealed.

9. A connector sealing structure according to claim 1, characterized in that: There are two cables and two conductive terminals. The ends of the conductors are respectively connected to one of the conductive terminals. The cables are stacked and the axes of the conductive terminals are parallel to each other. A portion of the cover body and a portion of the sealing structure are integrally injection-molded between the two cables. The connector body at least partially extends between the two cables and abuts against the sealing structure for sealing.

10. A connector sealing structure according to claim 1, characterized in that: The connector body has a detachable upper cover, the conductor is connected to the conductive terminal by bolts, the nut of the bolt is close to one side of the upper cover, and the projection of the nut on the connector body is located on the upper cover.