Paint dipping device for micro motor production and processing
By introducing heating mechanism and filter mechanism into the motor paint immersion device, the poor paint flowability and impurities problems at low temperatures are solved, the paint immersion effect and motor service life are improved, and a more efficient paint immersion process is achieved and cost reduction is reduced.
Patent Information
- Application Number
- CN202420770984.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing motor paint immersion device has poor paint fluidity under low temperature conditions, resulting in unsatisfactory paint immersion effect. Impurities and dust in the paint will cause particle packs to form on the motor surface, reducing service life and paint immersion effect.
A paint impregnation device for the production and processing of micro motors is designed, including a heating mechanism and a filter mechanism, which improves the fluidity of the paint through heating pipes and isolation plates, and removes impurities and dust from the paint through filter mesh and filter plates to ensure the paint impregnation. Effects and motor service life.
It improves the fluidity of the paint under low temperature conditions, reduces bubbles attached to the surface, effectively removes impurities and dust, improves the paint immersion effect and motor service life, and reduces the rework cost.
Smart Images

Figure CN222356170U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to motor varnish dipping, in particular to a varnish dipping device for production and processing of micro motors. Background Art
[0002] There are many kinds of motors that are dipped in paint in the motor workshop. The part that needs to be dipped in paint is the motor winding, which is the heart of the motor. It is composed of multiple components such as electromagnetic wire and insulating materials. It often determines the life of the motor. The purpose is to use impregnating agents, insulating paints, glues, etc. to fully fill the gaps inside the winding and insulation, so that the components in the entire winding insulation junction are bonded into a whole, and a dense, smooth and complete paint film is formed on the surface of the winding to ensure the long-term use of the motor.
[0003] The current motor dipping paint device can achieve ordinary dipping paint during use, but the fluidity of the liquid will become very poor in winter or when there is a large regional temperature difference, so the effect during the dipping paint process is not ideal. At the same time, because the paint will contain impurities or dust during use, particle bags will form on the surface of the motor after dipping paint, which greatly reduces the service life and dipping effect. Utility Model Content
[0004] The purpose of the utility model is to provide a varnish dipping device for the production and processing of micro motors, so as to solve the problems of the existing motor varnish dipping device mentioned in the above background technology, that is, the paint has poor fluidity and the varnish dipping effect is not ideal due to the low climate temperature, and because the paint contains impurities and dust during use, particle bags are formed on the surface of the motor after varnish dipping, which affects the service life and varnish dipping effect.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a paint dipping device for micro-motor production and processing, comprising a paint dipping main body, a heating mechanism and a filtering mechanism, wherein the heating mechanism comprises a paint dipping box, a first slide groove, a slider, a fixed support plate, a heating tube and an isolation plate, a paint storage box is arranged at the lower end of one side of the paint dipping main body, a paint storage box is arranged at one side of the paint storage box, a paint dipping tube is arranged at the upper end of the paint dipping tube, a heating mechanism is arranged at one side of the heating mechanism, a filtering mechanism is arranged at one side of the heating mechanism, a paint dipping motor is arranged at the other side of the heating mechanism, a vacuum gauge is arranged at the top surface of the heating mechanism, a reflux pool is arranged at the upper end of the other side of the paint dipping main body, an oil-water separator is arranged at the lower end of the reflux pool, and a vacuum pump is arranged at one side of the oil-water separator.
[0006] Preferably, the heating mechanism includes a paint dipping box, a first slide groove, a slider, a fixed support plate, a heating tube and an isolation plate. Two groups of first slide grooves are opened on both sides of the inner wall of the paint dipping box. A slider is embedded in each group of the first slide grooves, and the other end of the slider is connected to a fixed support plate. A heating tube is arranged between the two groups of the fixed support plates, and an isolation plate is arranged on one side of the heating tube.
[0007] Preferably, the isolation plates are fixedly arranged on both sides of the interior of the paint dipping box, and the isolation plates are fixedly arranged on a side close to the heating tube through the paint dipping box.
[0008] Preferably, the filtering mechanism includes a filter box, a second slide groove, a connecting hole, a filter plate and a filter net, wherein one end of the paint dipping box is fixedly connected to the inner wall with the filter box, both ends of the filter box are provided with a second slide groove, the lower end of the filter box is provided with a connecting hole, the second slide groove is connected with the filter plate, and the surface of the filter plate is provided with a filter net.
[0009] Preferably, the connection hole is connected to a paint dipping tube via a paint dipping box, and the filter screen is slidably connected to the second slide groove via a filter plate.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: the equipment device improves the fluidity of the paint under low temperature conditions through the installation connection between the paint dipping box, the first slide groove, the slider, the fixed support plate, the heating tube and the isolation plate, which can effectively improve the paint dipping effect and efficiency, while reducing the bubbles attached to the surface, and through the installation connection between the filter box, the second slide groove, the connecting hole, the filter plate and the filter net, the impurities and dust in the paint due to long-term storage or the paint itself are filtered out, and the particle bags formed on the surface of the motor during the paint dipping process can be effectively removed, thereby improving the paint dipping effect and the service life of the motor while reducing the cost of rework. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model;
[0012] Figure 2 This is a schematic diagram of the explosion structure of the heating tube of the utility model;
[0013] Figure 3 This is a schematic diagram of the explosion structure of the filter mechanism of the utility model;
[0014] Figure 4 It is a schematic diagram of the complete structure of the utility model from a side view.
[0015] In the figure: 1. paint dipping body; 3. paint dipping tube; 4. heating mechanism; 401. paint dipping box; 402. first slide slot; 403. slider; 404. fixed support plate; 405. heating tube; 406. isolation plate; 5. filtering mechanism; 501. filter box; 502. second slide slot; 503. connecting hole; 504. filter plate; 505. filter screen; 6. paint dipping motor; 7. vacuum gauge; 8. reflux tank; 9. oil-water separator; 10. vacuum pump. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] See also Figure 1-4 The utility model provides a technical solution: a paint dipping device for micro motor production and processing, comprising a paint dipping body 1, a heating mechanism 4 and a filtering mechanism 5, wherein the heating mechanism 4 comprises a paint dipping box 401, a first slide 402, a slider 403, a fixed support plate 404, a heating tube 405 and an isolation plate 406, a paint storage box 2 is arranged at the lower end of one side of the paint dipping body 1, a paint dipping tube 3 is arranged at one side of the paint storage box 2, a heating mechanism 4 is arranged at the upper end of the paint dipping tube 3, a heating mechanism 4 is arranged at the upper end of the paint dipping tube 3, a filtering mechanism 5 is arranged at one side of the heating mechanism 4, a paint dipping motor 6 is arranged at the other side of the heating mechanism 4, a vacuum gauge 7 is arranged at the top surface of the heating mechanism 4, a reflux pool 8 is arranged at the upper end of the other side of the paint dipping body 1, an oil-water separator 9 is arranged at the lower end of the reflux pool 8, and a vacuum pump 10 is arranged at one side of the oil-water separator 9.
[0018] Furthermore, the heating mechanism 4 includes a paint dipping box 401, a first slide groove 402, a slider 403, a fixed support plate 404, a heating tube 405 and an isolation plate 406. Two groups of first slide grooves 402 are provided on both sides of the inner wall of the paint dipping box 401. A slider 403 is embedded in each group of first slide grooves 402, and the other end of the slider 403 is connected to a fixed support plate 404. A heating tube 405 is provided between the two groups of fixed support plates 404, and an isolation plate 406 is provided on one side of the heating tube 405. The heating tube 405 can be fixedly connected by the fixed support plate 404, and the fixed support plate 404 and the heating tube 405 are driven by the slider 403 to slide and connect in the first slide groove 402, which is convenient for removal and replacement. The isolation plate 406 can effectively prevent the liquid paint from damaging the heating tube 405, and at the same time, the heat of the heating tube 405 is dissipated to the entire paint dipping box 401.
[0019] Furthermore, the isolation plates 406 are fixedly arranged on both sides of the interior of the paint dipping box 401 , and the isolation plates 406 are fixedly arranged on a side close to the heating tube 405 through the paint dipping box 401 .
[0020] Furthermore, the filtering mechanism 5 includes a filter box 501, a second slide groove 502, a connecting hole 503, a filter plate 504 and a filter screen 505. One end of the paint dipping box 401 is fixedly connected to the inner wall with the filter box 501, both ends of the filter box 501 are provided with second slide grooves 502, and the lower end of the filter box 501 is provided with a connecting hole 503. The second slide groove 502 is connected to the filter plate 504, and the surface of the filter plate 504 is provided with a filter screen 505. The second slide groove 502 provided on the filter box 501 allows the filter screen 505 to be slidably connected through the filter plate 504, which facilitates removal, replacement and cleaning. At the same time, the liquid paint flows out from the connecting hole 503 by opening the paint dipping tube 3, and then reaches the interior of the paint dipping box 401 after passing through the filter plates 504 and the filter screen 505 on both sides.
[0021] Furthermore, the connection hole 503 is connected to the paint dipping tube 3 through the paint dipping box 401 , and the filter screen 505 is slidably connected to the second slide groove 502 through the filter plate 504 .
[0022] Working principle: First, during the use of the equipment, the liquid paint enters the filter box 501 through the paint dipping tube 3 and the connecting hole 503 in the paint storage box 2, and is filtered through the filter mesh 505 at both ends of the filter box 501. The liquid paint is filtered and enters the interior of the paint dipping box 401. Then, the heating tube 405 heats the interior of the paint dipping box 401, so that the flow rate of the liquid paint at a low temperature increases, thereby improving the paint dipping effect. Then, the paint dipping box 401 is vacuumed by the vacuum pump 10, and the vacuum index is observed by the vacuum meter 7. After the paint dipping is completed, the liquid paint flows to the reflux pool 8, and then flows back to the paint storage box 2 after separation through the oil-water separator 9.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A varnishing device for production and processing of micro motors, comprising a varnishing body (1), a heating mechanism (4) and a filtering mechanism (5), wherein the heating mechanism (4) comprises a varnishing box (401), a first slide groove (402), a slider (403), a fixed support plate (404), a heating tube (405) and an isolation plate (406), characterized in that: A paint storage box (2) is connected to the lower end of one side of the paint dipping body (1), a paint dipping pipe (3) is connected to one side of the paint storage box (2), a heating mechanism (4) is connected to the upper end of the paint dipping pipe (3), a filtering mechanism (5) is connected to one side of the heating mechanism (4), a paint dipping motor (6) is provided on the other side of the heating mechanism (4), a vacuum gauge (7) is provided on the top surface of the heating mechanism (4), a reflow tank (8) is provided on the upper end of the other side of the paint dipping body (1), an oil-water separator (9) is provided at the lower end of the reflow tank (8), and a vacuum pump (10) is provided on one side of the oil-water separator (9).
2. The varnish dipping device for micro motor production and processing according to claim 1, characterized in that: The heating mechanism (4) comprises a paint dipping box (401), a first slide groove (402), a slider (403), a fixed support plate (404), a heating tube (405) and an isolation plate (406). Two groups of first slide grooves (402) are provided on both sides of the inner wall of the paint dipping box (401). A slider (403) is embedded and connected in each group of the first slide grooves (402). The other end of the slider (403) is connected to a fixed support plate (404). A heating tube (405) is provided between the two groups of the fixed support plates (404). An isolation plate (406) is provided on one side of the heating tube (405).
3. The varnish dipping device for micro motor production and processing according to claim 2, characterized in that: The isolation plates (406) are fixedly arranged on both sides of the interior of the paint dipping box (401); the isolation plates (406) are fixedly arranged on a side close to the heating pipe (405) through the paint dipping box (401).
4. The varnish dipping device for micro motor production and processing according to claim 1, characterized in that: The filtering mechanism (5) comprises a filter box (501), a second chute (502), a connecting hole (503), a filter plate (504) and a filter net (505); one end of the paint dipping box (401) is fixedly connected to the inner wall with the filter box (501); both ends of the filter box (501) are provided with a second chute (502); a connecting hole (503) is provided at the lower end of the filter box (501); the second chute (502) is connected to the filter plate (504); and the surface of the filter plate (504) is provided with a filter net (505).
5. The varnish dipping device for micro motor production and processing according to claim 4, characterized in that: The connection hole (503) is connected to a paint dipping tube (3) via a paint dipping box (401), and the filter screen (505) is slidably connected to the second slide groove (502) via a filter plate (504).