Tipping structure for vacuum ladle
By designing the tilt structure for vacuum pack lifting and using hydraulic rods and rollers, stable tilt and automatic cleaning of vacuum pack lifting is achieved, solving the problem of low efficiency of traditional manual cleaning and improving the aluminum output efficiency of large electrolytic cells and quality.
Patent Information
- Application Number
- CN202421146630.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The traditional manual vacuum pack lifting method is inefficient and labor-intensive, and cannot meet the high requirements of large pre-baked electrolytic cells for aluminum output efficiency and quality.
A vacuum bag lifting tilt structure is designed, and the load-bearing base is turned around through a hydraulic rod. Combined with the design of the roller and the seat plate, the vacuum bag lifting is stable and automatic cleaning, which is suitable for vacuum bag lifting of different sizes.
It improves the efficiency of vacuum pack lifting and cleaning, reduces labor intensity, enhances the convenience and stability of operation, and is suitable for the efficient aluminum output requirements of large pre-baked electrolytic cells.
Smart Images

Figure CN222359269U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrolytic aluminum production, in particular to a tipping structure for vacuum ladle lifting. Background Art
[0002] In recent years, the electrolytic aluminum industry has developed rapidly. Large prebaked electrolytic cells with a current intensity of 500KA have become the main cell type in the current electrolytic aluminum industry. In order to adapt to this cell type and improve the efficiency of aluminum tapping, the matching vacuum ladle for aluminum tapping has become increasingly large-scale, and higher requirements have been placed on the efficiency and quality of vacuum ladle cleaning.
[0003] The traditional method of manually cleaning the vacuum bag is to first open the lid of the vacuum bag, and after it cools to room temperature, the worker enters the vacuum bag and uses a pneumatic pick to scrape off the aluminum slag and electrolyte on the inner wall. The entire operation process is labor-intensive and inefficient, and the actual work quality is also poor. Utility Model Content
[0004] The utility model aims to provide a tipping structure for a vacuum ladle to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tipping structure for a vacuum lifting bag, comprising a load-bearing base, a blocking plate is arranged at the edge of one side of the top of the load-bearing base, two support rods are arranged at the edge of the top of the blocking plate, and one end of the support rod extends to the rear end of the blocking plate, the extended ends of the two support rods are hingedly installed with brackets, the bottom ends of the two brackets are commonly connected to the base, and outward expansion blocks are arranged at the bottom edges of the front and rear ends of the blocking plate, the bottom ends of the two outward expansion blocks are hingedly installed with hydraulic rods, the bottom of the hydraulic rods is hingedly installed with fixers, and the bottom ends of the two fixers are commonly installed on the top of the base.
[0006] Preferably, four triangular brackets are provided on the front end surface of the blocking plate, rollers are provided at any two corner positions of the triangular brackets, and a fixing rod is hingedly installed on the rear end of the triangular brackets. Two of the four triangular brackets form a group, and each group of two triangular brackets are inclined toward the central axis direction of the blocking plate. When the vacuum ladle is tipped over, the edge of the vacuum ladle in the inclined direction contacts the rollers, and the vacuum ladle is stuck, thereby improving stability.
[0007] Preferably, two retaining plates are provided at the top of the load-bearing base, and two long grooves are formed through the top of the load-bearing base at the bottom of the retaining plates. A Y-shaped bracket is provided at the top of the heavy base at the front end of the long grooves. The two retaining plates are limited by the long grooves for linear movement, which is convenient for fixing the bottom of vacuum bags of different sizes, and the Y-shaped bracket supports the output pipe of the vacuum bag.
[0008] Preferably, the bottom ends of the two positioning plates pass through long grooves through columns, and the columns arranged at the bottom ends of the positioning plates extend from top to bottom to form a load-bearing base. An adjustment plate is arranged at the extended end of the column, and a screw is arranged through one side of the two adjustment plates. The two screws are arranged opposite to each other and connected at the ends. When the screw rotates, the two adjustment plates are driven to perform relative linear motion, so that the distance between the positioning plates increases or decreases, which is convenient for fixing the bottom of vacuum lifting bags of different sizes.
[0009] Preferably, the outer surfaces of the two screws on the outer side of the adjustment plate are provided with support bearings, and the top ends of the support bearings are jointly installed on the bottom end of the base. A support bearing extends out of one end of any one of the screws, and an extension rod is provided at the extended end of the support bearing. A turntable is provided at the end of the extension rod. The screw is installed in a predetermined position through the support bearing, and the turntable is turned when the screw needs to rotate, which is convenient and labor-saving to operate.
[0010] Preferably, two auxiliary support rods are provided at the top of the base near the front end of the load-bearing base, and the top ends of the auxiliary support rods are in contact with the load-bearing base to provide auxiliary support to one end of the load-bearing base.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The vacuum ladle has a tilting structure with two hydraulic rods. When the two hydraulic rods are running, the telescopic ends of the hydraulic rods extend to push the outer expansion block to flip upward, so that the load-bearing base flips and drives the vacuum ladle to tilt. The structure is stable and the vacuum ladle can be tilted to a certain angle, which is convenient for the automated tool to reach into the interior of the ladle to clean the vacuum ladle and improve production efficiency.
[0013] 2. The vacuum ladle has a tilting structure. The two adjustment plates are driven by the screw to perform relative linear motion, so that the distance between the positioning plates is increased. Then the vacuum ladle is moved to the top of the load-bearing base, and the turntable is rotated in the opposite direction to reduce the distance between the positioning plates, and the bottom of the vacuum ladle is clamped. Then the turntable is rotated in the opposite direction to reduce the distance between the positioning plates, and the bottom of the vacuum ladle is clamped, so that the vacuum ladle is more stable when it is tilted, and it is convenient to fix vacuum ladle of different sizes, and it has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a top-down perspective schematic diagram of the load-bearing base structure of the utility model;
[0016] Figure 3 It is a bottom-up stereoscopic schematic diagram of the load-bearing base structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the triangular bracket structure of the utility model.
[0018] In the figure: 1. load-bearing base; 2. positioning plate; 3. triangular bracket; 4. support rod; 5. blocking plate; 6. bracket; 7. expansion block; 8. hydraulic rod; 9. fixer; 10. base; 11. auxiliary support rod; 12. Y-shaped bracket; 13. long groove; 14. adjustment plate; 15. screw rod; 16. support bearing; 17. extension rod; 18. turntable; 19. fixing rod; 20. roller. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0021] like Figures 1 to 4 As shown, the present embodiment is a tipping structure for a vacuum ladle, comprising a load-bearing base 1, a baffle plate 5 is provided at the edge of one side of the top of the load-bearing base 1, two struts 4 are provided at the edge of the top of the baffle plate 5, and one end of the strut 4 extends to the rear end of the baffle plate 5, and the extended ends of the two struts 4 are hingedly mounted with brackets 6, so that the load-bearing base 1 can be flipped with the top connection position of the bracket 6 as the center of a circle, so as to facilitate the tipping of the vacuum ladle, and the bottom ends of the two brackets 6 are commonly connected to a base 10, and expansion blocks 7 are provided at the bottom edges of the front and rear ends of the baffle plate 5, and hydraulic rods 8 are hingedly mounted at the bottom ends of the two expansion blocks 7, and a fixer 9 is hingedly mounted at the bottom of the hydraulic rod 8, and the bottom ends of the two fixers 9 are commonly mounted on the top of the base 10, and when the two hydraulic rods 8 are in operation, the telescopic ends of the hydraulic rods 8 extend outwards, pushing the expansion blocks 7 to flip upward, so that the load-bearing base 1 is flipped, thereby driving the vacuum ladle to tip.
[0022] Specifically, four triangular brackets 3 are provided on the front end surface of the blocking plate 5, and rollers 20 are provided at any two corner positions of the triangular brackets 3. A fixing rod 19 is hingedly installed at the rear end of the triangular brackets 3. Two of the four triangular brackets 3 form a group, and each group of two triangular brackets 3 is inclined toward the central axis direction of the blocking plate 5. When the vacuum ladle is overturned, the edge of the vacuum ladle in the inclined direction contacts the rollers 20, and the vacuum ladle is stuck to improve stability.
[0023] Furthermore, two retaining plates 2 are provided at the top of the load-bearing base 1, and two long grooves 13 are formed through the top of the load-bearing base 1 at the bottom of the retaining plates 2. A Y-shaped bracket 12 is provided at the top of the load-bearing base 1 at the front end of the long groove 13. The two retaining plates 2 are limited by the long groove 13 for linear movement, which is convenient for fixing the bottom of vacuum ladle of different sizes, and the Y-shaped bracket 12 supports the output pipe of the vacuum ladle.
[0024] Furthermore, the bottom ends of the two positioning plates 2 pass through the long groove 13 through the column, and the column arranged at the bottom end of the positioning plate 2 extends from the top to the bottom of the load-bearing base 1, and an adjustment plate 14 is arranged at the extended end of the column. A screw 15 is arranged on one side of the two adjustment plates 14, and the two screws 15 are arranged opposite to each other and connected at the ends. When the screw 15 rotates, the two adjustment plates 14 are driven to perform relative linear motion, so that the distance between the positioning plates 2 increases or decreases, which is convenient for fixing the bottom of vacuum lifting bags of different sizes.
[0025] Furthermore, the outer surfaces of the two screw rods 15 on the outer sides of the adjustment plate 14 are provided with support bearings 16, and the top ends of the support bearings 16 are jointly installed on the bottom end of the base 10. The support bearing 16 extends from one end of any one of the screw rods 15, and an extension rod 17 is provided at the extended end of the support bearing 16. A turntable 18 is provided at the end of the extension rod 17. The screw rod 15 is installed at a predetermined position through the support bearings 16. When the screw rod 15 needs to rotate, the turntable 18 is turned, which is convenient and labor-saving to operate.
[0026] Furthermore, two auxiliary support rods 11 are provided at the top of the base 10 near the front end of the load-bearing base 1 , and the top ends of the auxiliary support rods 11 are in contact with the load-bearing base 1 to provide auxiliary support to one end of the load-bearing base 1 .
[0027] The method of using this embodiment is as follows: the electrical components appearing in this application are all connected to an external power source when in use. When the vacuum lifting bag needs to be cleaned, the turntable 18 is first rotated to drive the screw 15 to rotate. When the screw 15 rotates, the two adjustment plates 14 are driven to perform relative linear motion, so that the distance between the positioning plates 2 is increased, and then the vacuum lifting bag is moved to the top of the load-bearing base 1, and then the turntable 18 is rotated in the opposite direction to reduce the distance between the positioning plates 2, and the bottom of the vacuum lifting bag is clamped, and then the hydraulic rod 8 is started, and the telescopic end of the hydraulic rod 8 is extended to push the expansion block 7 to flip upward, so that the load-bearing base 1 is flipped, driving the vacuum lifting bag to tip over. When the vacuum lifting bag is tipped over, the edge of the vacuum lifting bag in the tilting direction contacts the roller 20, and the vacuum lifting bag is stuck to ensure the stability of the vacuum lifting bag.
[0028] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A tipping structure for a vacuum ladle, comprising a load-bearing base (1), characterized in that: A blocking plate (5) is provided at the edge of one side of the top end of the load-bearing base (1), two support rods (4) are provided at the top edge of the blocking plate (5), and one end of the support rod (4) extends toward the rear end of the blocking plate (5), the extended ends of the two support rods (4) are hingedly mounted with brackets (6), the bottom ends of the two brackets (6) are commonly connected to the base (10), and expansion blocks (7) are provided at the bottom edges of the front and rear ends of the blocking plate (5), the bottom ends of the two expansion blocks (7) are hingedly mounted with hydraulic rods (8), the bottom of the hydraulic rod (8) is hingedly mounted with a fixer (9), and the bottom ends of the two fixers (9) are commonly mounted on the top of the base (10).
2. A vacuum ladle tipping structure according to claim 1, characterized in that: Four triangular brackets (3) are arranged on the front end surface of the blocking plate (5), rollers (20) are arranged at any two corner positions of the triangular brackets (3), a fixing rod (19) is hingedly mounted on the rear end of the triangular brackets (3), two of the four triangular brackets (3) form a group, and the two triangular brackets (3) in each group are inclined toward the central axis direction of the blocking plate (5).
3. The tipping structure for a vacuum ladle according to claim 1, characterized in that: Two positioning plates (2) are arranged at the top of the load-bearing base (1), two long grooves (13) are provided through the top of the load-bearing base (1) at the bottom of the positioning plates (2), and a Y-shaped bracket (12) is arranged at the top of the load-bearing base (1) at the front end of the long groove (13).
4. A tipping structure for a vacuum ladle according to claim 3, characterized in that: The bottom ends of the two positioning plates (2) are penetrated by a long slot (13) through a column, and the column arranged at the bottom end of the positioning plate (2) extends from the top to the bottom of the load-bearing base (1), and an adjustment plate (14) is arranged at the extended end of the column, and a screw rod (15) is penetrated on one side of the two adjustment plates (14), and the two screw rods (15) are arranged opposite to each other and connected at the ends.
5. A tipping structure for a vacuum ladle according to claim 4, characterized in that: The outer surfaces of the two screw rods (15) outside the adjustment plate (14) are both provided with support bearings (16), the top ends of the support bearings (16) are jointly mounted on the bottom end of the base (10), one end of any one of the screw rods (15) extends out from the support bearing (16), the extended end of the support bearing (16) is provided with an extension rod (17), and the end of the extension rod (17) is provided with a turntable (18).
6. The tipping structure for a vacuum ladle according to claim 1, characterized in that: Two auxiliary support rods (11) are arranged at the top of the base (10) near the front end of the load-bearing base (1).